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Toyota Plant in Japan
Production mix in the plant
Assembling with   Easy access to    Visual alarm that
  white gloves        tools        indicates problems
Training material used to explain the process and teach people
Chairs below table to save
5S             space
Device to clean foot. Before come in the production hall, everybody
                         must clean the foot
In the office area, the chairs stays besides and are used only for resting.
People work in stand up position (the aim is gemba approach). The furniture
          were elevate. All of them with wheel to facilitate moving..
5S – identification in chairs has the same identification in table, to indicates the
  right position of the chairs. It could look like excess, but it’s to show the 5S
              culture. That’s a meeting room of company direction
5S – all material identified and in its place. In the furniture, the wheels to
                              facilitate moving
5S. A training material folder to organize all procedures and OPLs. Most of
                          them are made manually
5S
Floor identification. Which colour has a meaning, Very clear floor
Board filled by hand. Checklist (beside) is also, made manually
Skill Matrix
Even here you find 5S
Interest: They are already making plans for the car of the future (for only 1 person)

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