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technische universität
dortmund
technische universität
dortmund
Bio- und Chemieingenieurwesen
Lehrstuhl Chemische Verfahrenstechnik
Chair for Chemical
Reaction Engineering
David Agar
Yu Qiao
Jan Haertel
Yee Tong Voon
Power-to-Gas with Direct-air-capture
UKCCS
Air Capture Workshop
London, 20.02.2015
Chair for Chemical
Reaction Engineering
technische universität
dortmund
2
Contents
• Direct-air-capture strategies
• Power-to-Gas
• Thermodynamics & kinetics of methanisation
• Absorptive & adsorptive CO2 capture
• Hydrogen sources
• Conclusions
Chair for Chemical
Reaction Engineering
technische universität
dortmund
3
Direct-air-capture
Atmospheric
CO2
Photo-
synthesis
Chemical
Capture
Lithosphere
Biomass
Artificial
Weathering
Enriched
CO2
MethanationBiocharGeostorage Sequestration
Pyrolysis
Carbonates
+SiO2
combustion
combustion
CH4
2H2
BECCS
Chair for Chemical
Reaction Engineering
technische universität
dortmund
4
Power-to-gas
• German Energy ‚Turnaround‘
• §1 Abs.2 EEG 2014
• 2025: 40-45%
• 2035: 55-60%
• Supply fluctuations endanger grid stability
• Storage of renewable power
• balancing supply and demand
• 2030: excess power available
• Storage technologies
• Batteries
• Compressed air (CAES)
• Hydroelectric (PHS)
• Power-to-heat
• Power-to-Gas (PtG)
Source: Trost et al.
(2012)
Chair for Chemical
Reaction Engineering
technische universität
dortmund
5
Sabatier methanisation reaction
2 2 4 2CO 4H CH 2H O 
DRH298K = -164.9 kJ/mol CO2
= - 3.75 MJ/kg CO2
(plus latent heat)
DRG298K = -113.5 kJ/mol CO2
KP,298K = 7.86 x 1019
T
[K]
H2:CO2
[mol/mol]
yCO2,eqm
[ppm]
298 4 71
523 4 21 700
523 4.25 370
Retro-shift side-reaction: CO2 + H2  CO + H2O is negligible
Chair for Chemical
Reaction Engineering
technische universität
dortmund
6
Sabatier methanisation reaction
400 ppm
Gao et al. (2012)
Chair for Chemical
Reaction Engineering
technische universität
dortmund
7
Sabatier methanisation reaction
Schoder
(2012)
Conversion Selectivity
• Kinetics
• novel Ru/Al2O3 catalysts
• Temperature window: 270-350°C
• Heat removal
• Adiabatic reactor + intermediate cooling + isothermal reactor
• 50 K / %CO2
German patent DE10226424A1 08.01.2004
Chair for Chemical
Reaction Engineering
technische universität
dortmund
8
CO2 sources
• Industrial purge gases (100%)
• Biogas (50%)
• Cement flue gases (30%)
• Coal combustion (15%)
• Natural gas combustion (5%)
• Atmosphere (400 ppm)
Chair for Chemical
Reaction Engineering
technische universität
dortmund
9
Power-to-gas logistics
• Renewable power generation
• Flexible CO2-source
• District heating consumer
• Natural gas transport & storage infrastructure
• CO2-sequestration site
• Power-Gas-Power efficiency: 30-38% (wikipedia)
Chair for Chemical
Reaction Engineering
technische universität
dortmund
10
Power-to-Gas (PtG) with Direct-Air-Capture (DAC)
http://co2now.org/ (24.09.2014)
heat
Chair for Chemical
Reaction Engineering
technische universität
dortmund
11
Ad(b)sorbents
• Caustic and carbonates
• Polyethylenimine impregnated resin
• AEAPDMS functionalised cellulose
• Hyperbranched aminosilica
• TEPA on PMMA
• Lewatit VP OC 1065
• MOF + Amines…
Chair for Chemical
Reaction Engineering
technische universität
dortmund
12
Ad(b)sorbents
• Adsorbents have no volatility losses
• Adsorbents reduce oxidative degradation
• Support increases heat capacity
• Moisture reduces CO2-capacity
• Absorption simplifies heat exchange
 r PS de ad R
w
1
Q C T T H
q
 
   D
Zhang et al., Chem. Engng. Sci. 116:306-316 (2014)
Chair for Chemical
Reaction Engineering
technische universität
dortmund
13
Regeneration techniques
• Thermal
• Vacuum
• Stripping
• Displacement
• Reaction
Agar ‚Do‘s and Don‘ts of adsorptive reactors‘ Ch. 7 in ‚Integrated chemical processes‘ (2005)
Chair for Chemical
Reaction Engineering
technische universität
dortmund
14
Regeneration techniques
(a) Homogeneous absorption (b) Heterogeneous desorption
CO2
Heating
Aqueous phase
Organic phase
CO2
Cooling
R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-
R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-
(a) Homogeneous absorption (b) Heterogeneous desorption
CO2CO2
Heating
Aqueous phase
Organic phase
Aqueous phase
Organic phase
CO2CO2
CoolingCooling
R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-
R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-
R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-R1
R2
R3
N + CO 2
+ H2
O R 1
R2
R3
NH+ + HCO 3
-
30-40°C
70-80°C
DMCA
NH
MCA
• Thermomorphic
biphasic solvents
AMP
N
German Patent DE 102006036228 03.08.2006
Chair for Chemical
Reaction Engineering
technische universität
dortmund
15
Ad(b)sorbents
• Monolithic supports
• Adsorbent mechanically immobilised
on heat exchanger surface
• Wavy falling film absorbers
• „Cooling tower“ contactor with thermal draft
www.hamon.com
M. Dittmar DIssertation 2013
Chair for Chemical
Reaction Engineering
technische universität
dortmund
16
H2 sources
T-Raissi & Block, IEEE Power & Energy 2(6):40-45 (2004)
Chair for Chemical
Reaction Engineering
technische universität
dortmund
17
H2 sources – methane pyrolysis
 Total energy balance of methane
pyrolysis
CH4  C + 2H2
ΔH1000°C = + 91.7 kJ mol-1
100% = net heat of combustion of methane
 Thermodynamics
Kreysa, Agar, Schultz, DGMK-Tagungsericht 4-6.10.2010
Chair for Chemical
Reaction Engineering
technische universität
dortmund
18
H2 sources - methane pyrolysis
B2B1
N2 H2 + CH4CH4
pp
TT
T T
reaction zone
1100 °C
Δp
T
T
300 °C
Oven
B1 B2
• Convective heat supply
• Molten-metal slug-flow reactor
German Patent DE102013112205 11.06.2013
Chair for Chemical
Reaction Engineering
technische universität
dortmund
19
Take-home messages
• Good fit between PtG & DAC
• Energy demand for CO2-capture < 4 MJ/kg
• CO2-free H2 via CH4-Pyrolysis
Chair for Chemical
Reaction Engineering
technische universität
dortmund
20
Acknowledgement
Yu Qiao, M.Sc.
CVT – G1-6.22
BCI -TU-Dortmund
D-44227 Dortmund, D
Tel.: (+49) 231 - 755 5332
E-Mail: yuqiao@bci.tu-dortmund.de
Thank you for your attention
CVT

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David Agar (Technical University of Dortmund) presenting 'Power-to-Gas with Direct-Air-Capture' at the UKCCSRC/IMechE/CO2Chem Air Capture Workshop on 20th February 2015 in London

  • 1. technische universität dortmund technische universität dortmund Bio- und Chemieingenieurwesen Lehrstuhl Chemische Verfahrenstechnik Chair for Chemical Reaction Engineering David Agar Yu Qiao Jan Haertel Yee Tong Voon Power-to-Gas with Direct-air-capture UKCCS Air Capture Workshop London, 20.02.2015
  • 2. Chair for Chemical Reaction Engineering technische universität dortmund 2 Contents • Direct-air-capture strategies • Power-to-Gas • Thermodynamics & kinetics of methanisation • Absorptive & adsorptive CO2 capture • Hydrogen sources • Conclusions
  • 3. Chair for Chemical Reaction Engineering technische universität dortmund 3 Direct-air-capture Atmospheric CO2 Photo- synthesis Chemical Capture Lithosphere Biomass Artificial Weathering Enriched CO2 MethanationBiocharGeostorage Sequestration Pyrolysis Carbonates +SiO2 combustion combustion CH4 2H2 BECCS
  • 4. Chair for Chemical Reaction Engineering technische universität dortmund 4 Power-to-gas • German Energy ‚Turnaround‘ • §1 Abs.2 EEG 2014 • 2025: 40-45% • 2035: 55-60% • Supply fluctuations endanger grid stability • Storage of renewable power • balancing supply and demand • 2030: excess power available • Storage technologies • Batteries • Compressed air (CAES) • Hydroelectric (PHS) • Power-to-heat • Power-to-Gas (PtG) Source: Trost et al. (2012)
  • 5. Chair for Chemical Reaction Engineering technische universität dortmund 5 Sabatier methanisation reaction 2 2 4 2CO 4H CH 2H O  DRH298K = -164.9 kJ/mol CO2 = - 3.75 MJ/kg CO2 (plus latent heat) DRG298K = -113.5 kJ/mol CO2 KP,298K = 7.86 x 1019 T [K] H2:CO2 [mol/mol] yCO2,eqm [ppm] 298 4 71 523 4 21 700 523 4.25 370 Retro-shift side-reaction: CO2 + H2  CO + H2O is negligible
  • 6. Chair for Chemical Reaction Engineering technische universität dortmund 6 Sabatier methanisation reaction 400 ppm Gao et al. (2012)
  • 7. Chair for Chemical Reaction Engineering technische universität dortmund 7 Sabatier methanisation reaction Schoder (2012) Conversion Selectivity • Kinetics • novel Ru/Al2O3 catalysts • Temperature window: 270-350°C • Heat removal • Adiabatic reactor + intermediate cooling + isothermal reactor • 50 K / %CO2 German patent DE10226424A1 08.01.2004
  • 8. Chair for Chemical Reaction Engineering technische universität dortmund 8 CO2 sources • Industrial purge gases (100%) • Biogas (50%) • Cement flue gases (30%) • Coal combustion (15%) • Natural gas combustion (5%) • Atmosphere (400 ppm)
  • 9. Chair for Chemical Reaction Engineering technische universität dortmund 9 Power-to-gas logistics • Renewable power generation • Flexible CO2-source • District heating consumer • Natural gas transport & storage infrastructure • CO2-sequestration site • Power-Gas-Power efficiency: 30-38% (wikipedia)
  • 10. Chair for Chemical Reaction Engineering technische universität dortmund 10 Power-to-Gas (PtG) with Direct-Air-Capture (DAC) http://co2now.org/ (24.09.2014) heat
  • 11. Chair for Chemical Reaction Engineering technische universität dortmund 11 Ad(b)sorbents • Caustic and carbonates • Polyethylenimine impregnated resin • AEAPDMS functionalised cellulose • Hyperbranched aminosilica • TEPA on PMMA • Lewatit VP OC 1065 • MOF + Amines…
  • 12. Chair for Chemical Reaction Engineering technische universität dortmund 12 Ad(b)sorbents • Adsorbents have no volatility losses • Adsorbents reduce oxidative degradation • Support increases heat capacity • Moisture reduces CO2-capacity • Absorption simplifies heat exchange  r PS de ad R w 1 Q C T T H q      D Zhang et al., Chem. Engng. Sci. 116:306-316 (2014)
  • 13. Chair for Chemical Reaction Engineering technische universität dortmund 13 Regeneration techniques • Thermal • Vacuum • Stripping • Displacement • Reaction Agar ‚Do‘s and Don‘ts of adsorptive reactors‘ Ch. 7 in ‚Integrated chemical processes‘ (2005)
  • 14. Chair for Chemical Reaction Engineering technische universität dortmund 14 Regeneration techniques (a) Homogeneous absorption (b) Heterogeneous desorption CO2 Heating Aqueous phase Organic phase CO2 Cooling R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 -R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 - R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 -R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 - (a) Homogeneous absorption (b) Heterogeneous desorption CO2CO2 Heating Aqueous phase Organic phase Aqueous phase Organic phase CO2CO2 CoolingCooling R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 -R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 - R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 -R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 - R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 -R1 R2 R3 N + CO 2 + H2 O R 1 R2 R3 NH+ + HCO 3 - 30-40°C 70-80°C DMCA NH MCA • Thermomorphic biphasic solvents AMP N German Patent DE 102006036228 03.08.2006
  • 15. Chair for Chemical Reaction Engineering technische universität dortmund 15 Ad(b)sorbents • Monolithic supports • Adsorbent mechanically immobilised on heat exchanger surface • Wavy falling film absorbers • „Cooling tower“ contactor with thermal draft www.hamon.com M. Dittmar DIssertation 2013
  • 16. Chair for Chemical Reaction Engineering technische universität dortmund 16 H2 sources T-Raissi & Block, IEEE Power & Energy 2(6):40-45 (2004)
  • 17. Chair for Chemical Reaction Engineering technische universität dortmund 17 H2 sources – methane pyrolysis  Total energy balance of methane pyrolysis CH4  C + 2H2 ΔH1000°C = + 91.7 kJ mol-1 100% = net heat of combustion of methane  Thermodynamics Kreysa, Agar, Schultz, DGMK-Tagungsericht 4-6.10.2010
  • 18. Chair for Chemical Reaction Engineering technische universität dortmund 18 H2 sources - methane pyrolysis B2B1 N2 H2 + CH4CH4 pp TT T T reaction zone 1100 °C Δp T T 300 °C Oven B1 B2 • Convective heat supply • Molten-metal slug-flow reactor German Patent DE102013112205 11.06.2013
  • 19. Chair for Chemical Reaction Engineering technische universität dortmund 19 Take-home messages • Good fit between PtG & DAC • Energy demand for CO2-capture < 4 MJ/kg • CO2-free H2 via CH4-Pyrolysis
  • 20. Chair for Chemical Reaction Engineering technische universität dortmund 20 Acknowledgement Yu Qiao, M.Sc. CVT – G1-6.22 BCI -TU-Dortmund D-44227 Dortmund, D Tel.: (+49) 231 - 755 5332 E-Mail: yuqiao@bci.tu-dortmund.de Thank you for your attention CVT