Más contenido relacionado Similar a Arpf cutter.(20) Más de Trigonenterprisespvtltd Más de Trigonenterprisespvtltd(15) Arpf cutter.1. IARPF/ARPF + IABPF/ABPF
HIGH PRECISION SERIES
Indexable Corner Radius and Ball End Mills
for High-Precision Finishing
WWW.HITACHITOOLUSA.COM
Revolutionary New Insert Coatings Increase
Tool Life in Mild and Hardened Steels
• TH Coated Inserts are ideal for high-speed
and high-efficiency machining of
hardened steels
• CS Coated Inserts greatly improve tool life
and machining efficiency in mild steels
• Available in a variety of ball nose and
corner radius geometries
• Available carbide shanks provide
increased damping and reduced vibration
IABPF/ABPF
2. IARPF/ARPF + IABPF/ABPF
TYPE
PAGE
IARPF/ARPF-S
High Precision Finishing Radius - Regular Length
6
IARPF/ARPF-L
High Precision Finishing Radius - Long Length
7
IARPF + IARPF-WR
High Precision Finishing Radius - Carbide Shank Regular Length
8
IARPF/ARPF-WL
High Precision Finishing Radius - Carbide Shank Long Length
9
ARPF-WE
High Precision Finishing Radius - Carbide Shank Extra Long Length
9
ARPFM
Modular High Precision Finishing Radius
10
INSERTS
High Precision Finishing Radius
11
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
3. IARPF/ARPF + IABPF/ABPF
TYPE
PAGE
IABPF/ABPF-S
High Precision Finishing Ball - Regular Length
12
IABPF/ABPF-L
High Precision Finishing Ball - Long Length
13
IABPF/ABPF-W + IABPF-WR
High Precision Finishing Ball - Carbide Shank Regular Length
14
IABPF/ABPF-WL
High Precision Finishing Ball - Carbide Shank Long Length
15
ABPF-WE
High Precision Finishing Ball - Carbide Shank Extra Long Length
15
ABPFM
Modular High Precision Finishing Ball
16
INSERTS
High Precision Finishing Ball
17
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
4. IARPF/ARPF + IABPF/ABPF
INTRODUCTION
The Precision Finishing Indexable End Mill Series combines high precision inserts with revolutionary new coatings to
provide higher machining efficiency and longer tool life. A variety of inch and metric inserts in both Ball Nose and Corner
Radius styles are available, and holders are stocked in a variety of lengths in either steel or solid carbide shanks.
Both metric ball nose and metric
corner radius style inserts are available
in Hitachi’s revolutionary TH and CS
coatings. The TH coating provides
unrivaled performance in hardened
steels, and the CS coating is ideal for
carbon and alloy steels.
HRC 70
D2 (H) 60
AISI 420
H13 (H) 50
P21 40
AISI 4140 30
AISI 304
H13 (A) 20
D2 (A)
AISI 1049
0
50
(164 sfm)
100
(328.1 sfm)
150
(492.1 sfm)
200
(656.2 sfm)
CUTTING SPEED (m/min)
FEATURES
1.
High Precision Inserts
For Ball Nose Inserts, the insert tolerance on the ball end is ±0.005mm (0.0002) and the set-up accuracy is ±0.01mm
(0.0004). For Corner Radius Inserts, the insert tolerance is ±0.015mm (0.0006) and the set-up accuracy is ±0.02mm
(0.0008).
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
5. IARPF/ARPF + IABPF/ABPF
2.
TH Coated Inserts for High-Speed, High-Efficiency Machining of Hardened Steels
The high hardness and oxidation resistance of the revolutionary TH Coating ensure excellent performance and long tool
life in 45-60HRC hardened steels such as H13, D2, and A2 as well as pre-hardened steels such as NAK80 and CENA1.
High heat resistance makes TH Coated Inserts suitable for dry cutting.
OXIDIZING TEMPERATURE (C°)
1200
TH
1000
TiAIN
800
600
TiN
400
1000
2000
3000
4000
HARDNESS
3.
CS Coated Inserts for High-Efficiency Machining of Carbon and Alloy Steels
Nano-crystal technology helps to reduce the friction-resistance of the coating while maintaining the hardness. This
reduction in friction decreases tool wear and also makes dry cutting possible.
COEFFICIENT OF FRICTION (µ)
1
TiAIN
0.8
TiN
0.6
0.4
CS
0.2
0
1000
2000
3000
4000
HARDNESS
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
6. IARPF/ARPF-S
Corner Radius Style
Regular Length
IARPF/ARPF PRECISION FINISHING SERIES
A
Ød2
R
ØD
lb
Ød1
B
l
l1
lb
ls
L
60
CORNER RADIUS
SEMI-FINISHING
FINISHING
HRC 60
2 FLUTES
R
±0.015
Set-up
±0.010
IARPFS - INCH
Part No.
Flutes
ØD
L
l
l1
lb
ls
Draft Angle
Ød1
Ød2 Type Insert
IARPF06S08
2
0.375
3.937
0.118
0.512
0.984
2.953
5.0°
0.500
0.354
A IZCFW060-Rx.x
IARPF08S08
2
0.500
4.331
0.157
0.591
1.181
3.150
-
0.500
0.480
B IZCFW080-Rx.x
IARPF12S12
2
0.750
5.512
0.236
0.827
2.362
3.150
-
0.750
0.728
B IZCFW120-Rx.x
IARPF16S16
2
1.000
5.906
0.315
0.945
2.756
3.150
-
1.000
0.980
B IZCFW160-Rx.x
ØD
L
l
l1
lb
ls Draft Angle
ARPFS - METRIC
Part No.
Flutes
Ød1
Ød2 Type Insert
ARPF08S12
2
8
100
2.5
10
22
78
9.5°
12
7.5
A
ZCFW080-Rx.x
ARPF10S12
2
10
100
3.0
13
25
75
3.0°
12
9.5
A
ZCFW100-Rx.x
ARPF12S12
2
12
110
4.0
15
30
80
-
12
11.5
B
ZCFW120-Rx.x
ARPF16S16
2
16
130
5.0
17
50
80
-
16
15.5
B
ZCFW160-Rx.x
ARPF20S20
2
20
140
6.0
21
60
80
-
20
19.5
B
ZCFW200-Rx.x
ARPF25S25
2
25
150
8.0
24
70
80
-
25
24.5
B
ZCFW250-Rx.x
Inserts p. 11
Part No.
581-142
104-T10
IARPF08S08
581-143
105-T20
IARPF12S12
581-148
101-T25S
IARPF16S16
581-146
105-T30A
ARPF08S12
581-141
104-T8
ARPF10S12
581-142
104-T10
ARPF12S12
581-143
105-T20
ARPF16S16
581-144
105-T20
ARPF20S20
581-145
101-T25S
ARPF25S25
phone no. 800.333.1514
Wrench
IARPF06S08
Clamp Screw
581-146
105-T30A
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
7. IARPF/ARPF-L
Corner Radius Style
Long Length
IARPF/ARPF PRECISION FINISHING SERIES
Ød2
R
ØD
Ød1
l
l1
lb
ls
L
60
CORNER RADIUS
FINISHING
SEMI-FINISHING
HRC 60
2 FLUTES
R
±0.005
Set-up
±0.010
IARPFL - INCH
Part No.
Flutes
ØD
L
l
l1
lb
ls Draft Angle
Ød1
Ød2 Type Insert
IARPF06S08L
2
0.375
5.906
0.118
0.512
1.969
3.937
2.0°
0.500
0.354
A IZCFW060-Rx.x
IARPF08S10L
2
0.500
6.299
0.157
0.591
2.362
3.937
2.0°
0.625
0.480
A IZCFW080-Rx.x
IARPF12S16L
2
0.750
7.087
0.236
0.827
3.150
3.937
2.0°
1.000
0.728
A IZCFW120-Rx.x
IARPF16S20L
2
1.000
7.874
0.315
0.945
3.543
4.331
2.0°
1.250
0.980
A IZCFW160-Rx.x
ARPFL - METRIC
Part No.
Flutes
ØD
L
l
l1 lb
ls
Draft Angle
Ød1
ARPF08S12L
2
8
130
2.5
10
50
80
3.0°
12
ARPF10S16L
2
10
150
3.0
13
50
100
4.5°
ARPF12S16L
2
12
160
4.0
15
60
100
2.0°
ARPF16S16L
2
16
165
5.0
17
65
100
ARPF20S20L
2
20
180
6.0
21
80
100
ARPF25S25L
2
25
200
8.0
24
90
110
Ød2 Type Insert
7.5
A ZCFW080-Rx.x
16
9.5
A ZCFW100-Rx.x
16
11.5
A ZCFW120-Rx.x
-
16
15.5
B ZCFW160-Rx.x
-
20
19.5
B ZCFW200-Rx.x
-
25
24.5
B ZCFW250-Rx.x
Inserts p. 11
Part No. Clamp Screw
Wrench
IARPF06S08L
581-143
105-T20
IARPF12S16L
581-148
101-T25S
IARPF16S20L
581-146
105-T30A
ARPF08S12L
581-141
104-T8
ARPF10S16L
581-142
104-T10
ARPF12S16L
581-143
105-T20
ARPF16S16L
581-144
105-T20
ARPF20S20L
581-145
101-T25S
ARPF25S25L
www.hitachitoolusa.com
104-T10
IARPF08S10L
phone no. 800.333.1514
581-142
581-146
105-T30A
© 2005 Hitachi Tool Engineering, Ltd.
8. IARPF-W / IARPF-WR
Corner Radius Style
Carbide Shank
Regular Length
IARPF/ARPF PRECISION FINISHING SERIES
CARBIDE
Ød2
R
ØD
Ød1
l
l1
lb
ls
L
60
CORNER RADIUS
FINISHING
SEMI-FINISHING
HRC 60
2 FLUTES
R
±0.005
Set-up
±0.010
IARPFW - INCH
Part No.
Flutes
ØD
L
l
l1
lb
ls
Ød1
Ød2 Type Insert
IARPF06S06W
2
0.375
3.937
0.118
0.906
1.378
2.559
0.375
0.366
B IZCFW060-Rx.x
IARPF08S08W
2
0.500
4.331
0.157
1.024
1.772
2.559
0.500
0.492
B IZCFW080-Rx.x
IARPF12S12W
2
0.750
6.299
0.236
0.866
2.165
4.134
0.750
0.728
B IZCFW120-Rx.x
IARPF16S16W
2
1.000
7.087
0.315
0.984
2.500
4.528
1.000
0.980
B IZCFW160-Rx.x
IARPFWR - INCH
Part No.
Flutes
ØD
L
l
l1
lb
ls
Ød1
Ød2 Type Insert
IARPF06S06WR
2
0.375
5.512
0.118
0.906
2.953
2.559
0.375
0.366
B IZCFW060-Rx.x
IARPF08S08WR
2
0.500
5.906
0.157
1.024
3.346
2.559
0.500
0.492
B IZCFW080-Rx.x
Inserts p. 11
Part No.
581-142
104-T10
IARPF08S08W
581-143
105-T20
IARPF12S12W
581-148
101-T25S
IARPF16S16W
581-146
105-T30A
IARPF06S06WR
581-142
104-T10
IARPF08S08WR
phone no. 800.333.1514
Wrench
IARPF06S06W
Clamp Screw
581-143
105-T20
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
9. IARPF/ARPF-WL / ARPF-WE
Corner Radius Style
Carbide Shank
Long Length / Extra Long Length
IARPF/ARPF PRECISION FINISHING SERIES
Ød2
R
CARBIDE
ØD
Ød1
l
l1
lb
ls
L
60
CORNER RADIUS
FINISHING
SEMI-FINISHING
HRC 60
2 FLUTES
R
IARPFWL - INCH
Part No.
Flutes
ØD
L
l
l1
lb
ls
Ød1
±0.005
Set-up
±0.010
Ød2 Type Insert
IARPF06S06WL
2
0.375
7.087
0.118
0.512
1.378
5.709
0.375
0.366
B IZCFW060-Rx.x
IARPF08S08WL
2
0.500
7.087
0.157
0.591
1.772
5.315
0.500
0.492
B IZCFW080-Rx.x
IARPF12S12WL
2
0.750
9.843
0.236
0.827
3.150
6.693
0.750
0.728
B IZCFW120-Rx.x
IARPF16S16WL
2
1.000
9.843
0.315
0.945
3.150
6.693
1.000
0.980
B IZCFW160-Rx.x
ØD
L
l
l1
lb
ls
Ød1
ARPFWL - METRIC
Part No.
Flutes
Ød2 Type Insert
ARPF08S08WL
2
8
130
2.5
18
65
65
8
7.8
B ZCFW080-Rx.x
ARPF10S10WL
2
10
140
3.0
23
75
65
10
9.8
B ZCFW100-Rx.x
ARPF12S12WL
2
12
150
4.0
26
85
65
12
11.8
B ZCFW120-Rx.x
ØD
L
l
l1
lb
ls
Ød1
16
200
5
29
120
80
16
15.8
B ZCFW160-Rx.x
ARPFWE - METRIC
Part No.
Flutes
Ød2 Type Insert
ARPF16S16WE
2
ARPF20S20WE
2
20
250
6
36
150
100
20
19.8
B ZCFW200-Rx.x
ARPF25S25WE
2
25
300
8
41
190
110
25
24.8
B ZCFW250-Rx.x
Inserts p. 11
Part No.
Clamp Screw
Wrench
IARPF06S06WL
581-142
104-T10
IARPF08S08WL
581-143
105-T20
IARPF12S12WL
581-148
101-T25S
IARPF16S16WL
581-146
105-T30A
ARPF08S08WL
581-141
104-T8
ARPF10S10WL
581-142
ARPF12S12WL
581-143
phone no. 800.333.1514
Part No.
Clamp Screw
Wrench
ARPF16S16WE
581-144
105-T20
104-T10
ARPF20S20WE
581-145
101-T25S
105-T20
ARPF25S25WE
581-146
105-T30A
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
10. ARPFM
Corner Radius Style
Modular
IARPF/ARPF PRECISION FINISHING SERIES
L
H
CR
M
C
E
øD
ød1
ød2
A
l
B
60
CORNER RADIUS
SEMI-FINISHING
FINISHING
HRC 60
2 FLUTES
CR
ARPF-M - METRIC
Part No.
Flutes ØD
±0.005
Set-up
±0.010
L
l
Ød1
Ød2
A
B
C
E
ARPFM20
2
20
38
6
10.5
17.8
5.5
19
10
15
M10
M Type Insert
15
ZCFW200-Rx.x
ARPFM25
2
25
38
8
12.5
20.8
5.5
22
10
17
M12
17
ZCFW250-Rx.x
Inserts p. 11
L
ls
φD
φd2
φd1
l2
M
CARBIDE SHANK - METRIC
Part No.
ØD
ASC20-10.5-170-90
ASC20-10.5-220-120
ASC25-12.5-215-115
ASC25-12.5-265-145
M
10.5
M10
12.5
M12
L
l2
ls
Ød1
170
90
80
18
220
120
100
18
215
115
100
23
265
145
120
23
Ød2
Cutter Body
20
Ø20
25
Ø25
Part No.
ARPFM20
phone no. 800.333.1514
581-145
101-T25S
ARPFM25
10
Clamp Screw
581-146
105-T30A
www.hitachitoolusa.com
Wrench
© 2005 Hitachi Tool Engineering, Ltd.
11. Inserts
IARPF/ARPF PRECISION FINISHING SERIES
B
PTH08M
ZCFW080-R0.3
•
•
0.3
ZCFW080-R0.5
•
•
0.5
ZCFW080-R1.0
•
•
1.0
ZCFW100-R0.3
•
•
ZCFW100-R0.5
•
ZCFW100-R1.0
ZCFW100-R1.5
PTH08M
ZCFW200-R0.3
•
•
0.3
ZCFW200-R0.5
•
•
0.5
ZCFW200-R1.0
•
•
1.0
0.3
ZCFW200-R1.5
•
•
1.5
•
0.5
ZCFW200-R2.0
•
•
2.0
•
•
1.0
ZCFW200-R3.0
•
•
3.0
•
•
1.5
ZCFW250-R0.3
•
•
0.3
ZCFW100-R2.0
•
•
2.0
ZCFW250-R0.5
•
•
0.5
ZCFW100-R3.0
•
•
3.0
ZCFW250-R1.0
•
•
1.0
ZCFW120-R0.3
•
•
0.3
ZCFW250-R2.0
•
•
2.0
ZCFW120-R0.5
•
•
0.5
ZCFW250-R3.0
•
•
ZCFW120-R1.0
•
•
1.0
R
(mm)
ZCFW120-R1.5
•
•
1.5
ZCFW120-R2.0
•
•
•
•
T
(mm)
ØB
(mm)
9.7
2.1
8
12
14.6
2.7
4.2
10
12
2.0
ZCFW120-R3.0
A
(mm)
3.0
PCS08M
Part No.
PCA12M
PCS08M
METRIC
Part No.
PCA12M
ØB
R
(mm)
ZCFW160-R0.5
•
•
•
•
1.0
ZCFW160-R1.5
•
•
1.5
ZCFW160-R2.0
•
•
ZCFW160-R3.0
•
•
COATING MATERIALS FOR INSERTS
•
0.063
IZCFW080-R3.2
•
20
22.6
6.2
25
A
(in)
T
(in)
ØB
(in)
0.474
0.106
0.375
0.574
0.126
0.500
0.784
0.205
0.750
0.889
0.244
1.000
0.126
•
0.031
•
0.063
•
0.126
•
0.031
•
0.063
IZCFW160-R3.2
3.0
5.2
0.031
IZCFW120-R1.6
2.0
•
IZCFW120-R0.8
16
19.9
0.126
IZCFW080-R1.6
4.2
0.063
•
IZCFW080-R0.8
16.6
•
IZCFW060-R3.2
0.5
ZCFW160-R1.0
IZCFW060-R1.6
0.3
ØB
(mm)
0.031
IZCFW160-R1.6
•
•
IZCFW160-R0.8
•
IZCFW060-R0.8
IZCFW120-R3.2
ZCFW160-R0.3
T
(mm)
3.0
R
(in)
INCH
A
(mm)
•
0.126
Material name
Coating Name
Coating Type
Application
Features
PCA12M
P10
PCA Coating
PVD
General purpose for steel
Uses TiAlN coating; for roughing to finishing
PTH08M
P01-K01
TH Coating
PVD
For high-speed finishing of steel
Uses nano-composite coating; excellent for highspeed cutting and finishing
PCS08M
P01-M01-K01
CS Coating
PVD
For high-speed finishing of steel
Uses nano-composite coating; excellent lubricity
ISO Classification
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
11
12. IABPF/ABPF-S
Ball End Style
Regular Length
IABPF/ABPF PRECISION FINISHING SERIES
L
I
R
I1
B
θ
I
R
lb
I1
ØD
ls
ød1
øD
ød1
øD
ød2
ød2
L
Ød2
A
Ød1
ls
lb
I
R
I1
l
R
ød1
øD
ød1
ød2
L
θ
l1
lb
ls
L
ls
lb
60
BALL NOSE
FINISHING
SEMI-FINISHING
HRC 60
2 FLUTES
R
±0.005
Set-up
±0.010
IABPFS - INCH
Part No.
ØD
Flutes
R
L
l
l1
lb
ls
θ
Ød1
Ød2 Type Insert
IABPF05S08
2
0.313
0.156
3.937
0.156
0.394
0.984
2.953
6.5˚
0.500
0.291
A IZPFG050
IABPF06S08
2
0.375
0.188
3.937
0.187
0.512
0.984
2.953
4.5˚
0.500
0.335
A IZPFG060
IABPF08S08
2
0.500
0.250
4.331
0.250
0.591
1.181
3.150
-
0.500
0.480
B IZPFG080
IABPF10S10
2
0.625
0.313
5.118
0.312
0.748
1.969
3.150
-
0.625
0.602
B IZPFG100
IABPF12S12
2
0.750
0.375
5.512
0.375
0.866
2.362
3.150
-
0.750
0.728
B IZPFG120
IABPF16S16
2
1.000
0.500
5.906
0.500
0.984
2.756
3.150
-
1.000
0.980
B IZPFG160
R
L
l
ABPFS - METRIC
Part No.
l1
lb
ls
θ
5.0
10
22
78
9.5˚
12
100
7.0
13
25
75
5.0˚
110
8.0
15
30
80
-
8.0
130
10.0
19
50
80
10.0
140
12.5
22
60
80
150
15.0
25
70
80
Flutes
ØD
ABPF08S12
2
8
4.0
100
ABPF10S12
2
10
5.0
ABPF12S12
2
12
6.0
ABPF16S20
2
16
ABPF20S25
2
20
ABPF25S32
2
25
12.5
Ød1
Ød2
Type Insert
7.5
A ZPFG080
12
9.5
A ZPFG100
12
11.5
B ZPFG120
2.5˚
20
15.5
A ZPFG160
2.5˚
25
19.5
A ZPFG200
3.0˚
32
24.5
A ZPFG250
Inserts p. 17
Part No.
Clamp Screw
Wrench
IABPF05S08
581-141
104-T8
IABPF06S08
581-142
Part No.
Clamp Screw
Wrench
ABPF08S12
581-141
104-T8
104-T10
ABPF10S12
581-142
104-T10
581-143
105-T20
105-T20
IABPF08S08
105-T20
IABPF10S10
581-144
105-T20
ABPF16S20
581-144
IABPF12S12
581-148
101-T25S
ABPF20S25
581-145
101-T25S
IABPF16S16
12
581-143
ABPF12S12
581-146
105-T30A
ABPF25S32
581-146
105-T30A
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
13. IABPF/ABPF-L
Ball End Style
Long Length
IABPF/ABPF PRECISION FINISHING SERIES
Ød2
ØD
Ød1
l
R
l1
lb
ls
L
60
BALL NOSE
FINISHING
SEMI-FINISHING
HRC 60
2 FLUTES
R
IABPFL - INCH
Part No.
ØD
Flutes
R
L
l
l1
lb
ls
θ
Ød1
Ød2
±0.005
Set-up
±0.010
Type Insert
IABPF05S08L
2
0.313
0.156
5.906
0.156
0.394
1.969
3.937
3.0°
0.500
0.291
A IZPFG050
IABPF06S08L
2
0.375
0.188
5.906
0.187
0.512
1.969
3.937
2.0°
0.500
0.335
A IZPFG060
IABPF08S10L
2
0.500
0.250
6.299
0.250
0.591
2.362
3.937
1.7°
0.625
0.480
A IZPFG080
IABPF10S12L
2
0.625
0.313
6.496
0.312
0.748
2.559
3.937
1.6°
0.750
0.602
A IZPFG100
IABPF12S16L
2
0.750
0.375
7.087
0.375
0.866
3.150
3.937
2.6°
1.000
0.728
A IZPFG120
IABPF16S20L
2
1.000
0.500
7.874
0.500
0.984
3.543
4.331
2.4°
1.250
0.980
A IZPFG160
ABPFL - METRIC
R
L
l
l1
lb
ls
θ
Ød1
8
4.0
130
5.0
10
50
80
3.0°
12
2
10
5.0
150
7.0
13
50
100
5.0°
2
12
6.0
160
8.0
20
60
100
3.0°
ABPF16S20L
2
16
8.0
160
10.0
19
65
95
ABPF20S25L
2
20
10.0
180
12.5
22
80
ABPF25S32L
2
25
12.5
200
15.0
25
90
Part No.
Flutes
ØD
ABPF08S12L
2
ABPF10S16L
ABPF12S16L
Ød2
Type Insert
7.5
A ZPFG080
16
9.5
A ZPFG100
16
10.8
A ZPFG120
2.0°
20
15.5
A ZPFG160
100
2.0°
25
19.5
A ZPFG200
110
3.0°
32
24.5
A ZPFG250
Inserts p. 17
Part No.
Clamp Screw
Wrench
IABPF05S08L
581-141
104-T8
IABPF06S08L
581-142
IABPF08S10L
IABPF10S12L
IABPF12S16L
IABPF16S20L
Clamp Screw
Wrench
ABPF08S12L
581-141
104-T8
104-T10
ABPF10S16L
581-142
104-T10
581-143
105-T20
ABPF12S16L
581-143
105-T20
581-144
105-T20
ABPF16S20L
581-144
105-T20
581-148
101-T25S
ABPF20S25L
581-145
101-T25S
581-146
105-T30A
ABPF25S32L
581-146
105-T30A
phone no. 800.333.1514
Part No.
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
13
14. IABPF/ABPF-W / IABPF-WR
Ball End Style
Carbide Shank
Regular Length
IABPF/ABPF PRECISION FINISHING SERIES
CARBIDE
Ød2
ØD
Ød1
l
R
l1
lb
ls
60
BALL NOSE
FINISHING
SEMI-FINISHING
HRC 60
2 FLUTES
R
IABPFW - INCH
Part No.
Flutes
ØD
R
L
l
l1
lb
ls
Ød1
Ød2
±0.005
Set-up
±0.010
Type Insert
IABPF05S05W
2
0.313
0.156
3.937
0.156
0.709
1.181
2.756
0.313
0.303
B IZPFG050
IABPF06S06W
2
0.375
0.188
3.937
0.187
0.906
1.378
2.559
0.375
0.366
B IZPFG060
IABPF08S08W
2
0.500
0.250
4.331
0.250
1.024
1.772
2.559
0.500
0.472
B IZPFG080
IABPF10S10W
2
0.625
0.313
5.512
0.312
0.748
1.575
3.937
0.625
0.602
B IZPFG100
IABPF12S12W
2
0.750
0.375
6.299
0.375
0.866
2.165
2.559
0.750
0.728
B IZPFG120
IABPF16S16W
2
1.000
0.500
7.087
0.500
0.984
2.559
2.760
1.000
0.980
B IZPFG160
IABPFWR - INCH
Part No.
ØD
R
L
l
l1
lb
ls
Ød1
IABPF05S05WR
Flutes
2
0.313
0.156
5.118
0.156
0.709
2.559
2.559
0.313
0.303
Ød2 Type Insert
B IZPFG050
IABPF06S06WR
2
0.375
0.188
5.512
0.187
0.906
2.953
2.559
0.375
0.366
B IZPFG060
IABPF08S08WR
2
0.500
0.250
5.906
0.250
1.024
3.346
2.559
0.500
0.472
B IZPFG080
ØD
R
L
l
l1
lb
ls
Ød1
ABPFW - METRIC
Part No.
Flutes
Ød2 Type Insert
ABPF08S08W
2
8
4
100
5
18
30
70
8
7.8
B ZPFG080
ABPF10S10W
2
10
5
100
7
23
35
65
10
9.8
B
ABPF12S12W
2
12
6
110
8
26
45
65
12
11.8
ZPFG100
B ZPFG120
Inserts p. 17
Part No.
Wrench
IABPF05S05W
581-141
104-T8
IABPF06S06W
581-142
IABPF08S08W
581-143
IABPF10S10W
IABPF12S12W
IABPF16S16W
14
Clamp Screw
Clamp Screw
Wrench
IABPF05S05WR
581-141
104-T8
104-T10
IABPF06S06WR
581-142
104-T10
105-T20
IABPF08S08WR
581-143
105-T20
581-144
105-T20
ABPF08S08W
581-141
104-T8
581-148
101-T25S
ABPF10S10W
581-142
104-T10
581-146
105-T30A
ABPF12S12W
581-143
105-T20
phone no. 800.333.1514
Part No.
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
15. IABPF/ABPF-WL / ABPF-WE
Ball End Style
Carbide Shank
Long Length / Extra Long Length
IABPF/ABPF PRECISION FINISHING SERIES
CARBIDE
Ød2
Ød1
ØD
l
R
l1
lb
ls
L
60
BALL NOSE
FINISHING
SEMI-FINISHING
HRC 60
2 FLUTES
R
IABPFWL - INCH
Part No.
Flutes
ØD
R
L
l
l1
lb
ls
Ød1
±0.005
Set-up
±0.010
Ød2 Type Insert
IABPF05S05WL
2
0.313
0.156
7.087
0.156
0.394
1.378
5.709
0.313
0.303
B IZPFG050
IABPF06S06WL
2
0.375
0.188
7.087
0.187
0.512
1.378
5.709
0.375
0.366
B IZPFG060
IABPF08S08WL
2
0.500
0.250
7.087
0.250
0.591
1.772
5.315
0.500
0.472
B IZPFG080
IABPF10S10WL
2
0.625
0.313
7.874
0.312
0.787
2.559
5.315
0.625
0.602
B IZPFG100
IABPF12S12WL
2
0.750
0.375
9.843
0.375
0.866
3.150
6.693
0.750
0.728
B IZPFG120
IABPF16S16WL
2
1.000
0.500
9.843
0.500
0.984
3.150
6.693
1.000
0.980
B IZPFG160
ØD
R
L
l
l1
lb
ls
Ød1
ABPFWL - METRIC
Part No.
Flutes
Ød2 Type Insert
ABPF08W08WL
2
8
4
130
5
18
65
65
8
7.8
B ZPFG080
ABPF10S10WL
2
10
5
140
7
23
75
65
10
9.8
B ZPFG100
ABPF12S12WL
2
12
6
150
8
26
85
65
12
11.8
B ZPFG120
Flutes
ØD
R
L
l
l1
lb
ls
Ød1
ABPFWE - METRIC
Part No.
Ød2 Type Insert
ABPF16S16WE
2
16
8.0
200
10.0
19
120
80
16
15.8
B ZPFG160
ABPF20S20WE
2
20
10.0
250
12.5
22
150
100
20
19.8
B ZPFG200
ABPF25S25WE
2
25
12.5
300
15.0
25
190
110
25
24.8
B ZPFG250
Inserts p. 17
Part No.
Clamp Screw
Wrench
IABPF05S05WL
581-141
104-T8
IABPF06S06WL
581-142
IABPF08S08WL
IABPF10S10WL
IABPF12S12WL
IABPF16S16WL
Clamp Screw
Wrench
ABPF08S08WL
581-141
104-T8
104-T10
ABPF10S10WL
581-142
104-T10
581-143
105-T20
ABPF12S12WL
581-143
105-T20
581-144
105-T20
ABPF16S16WE
581-144
105-T20
581-148
101-T25S
ABPF20S20WE
581-145
101-T25S
581-146
105-T30A
ABPF25S25WE
581-146
105-T30A
phone no. 800.333.1514
Part No.
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
15
16. ABPFM
Ball End Style
Modular
IABPF/ABPF PRECISION FINISHING SERIES
L
H
R
M
C
E
øD
ød1
ød2
A
l
B
60
BALL NOSE
SEMI-FINISHING
FINISHING
HRC 60
2 FLUTES
R
Part No.
Flutes
ØD
R
L
ABPFM20
ABPFM25
l Ød1
2
20
10.0
38
12.5
2
25
12.5
38
15.0
±0.005
Set-up
ABPFM - METRIC
±0.010
Ød2
A
B
C
E
M Type Insert
10.5
17.8
5.5
19
10.0
10
M10
15
ZPFG200
12.5
20.8
5.5
22
10.0
10
M12
17
ZPFG250
Inserts p. 17
L
ls
φD
φd2
φd1
l2
M
CARBIDE SHANK - METRIC
Part No.
ØD
ASC20-10.5-170-90
ASC20-10.5-220-120
ASC25-12.5-215-115
ASC25-12.5-265-145
M
10.5
M10
12.5
M12
L
l2
ls
Ød1
170
90
80
18
220
120
100
18
215
115
100
23
265
145
120
23
Ød2
Cutter Body
20
Ø20
25
Ø25
Part No.
581-145
101-T25S
ABPFM25
phone no. 800.333.1514
Wrench
ABPFM20
16
Clamp Screw
581-146
105-T30A
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
17. Inserts
IABPF/ABPF PRECISION FINISHING SERIES
I
PTH08M
R (mm)
A (mm)
T (mm)
ØB (mm)
ZPFG080
•
•
•
4.0
9.7
2.1
8.0
ZPFG100
•
•
•
5.0
12.1
2.7
10.0
ZPFG120
•
•
•
6.0
14.6
3.2
12.0
ZPFG160
•
•
•
15.0
13.5
5.6
12.7
ZPFG200
•
•
•
10.0
20.3
5.2
20.0
ZPFG250
•
•
•
12.5
24.1
6.2
25.0
R (in)
A (in)
T (in)
ØB (in)
PCS08M
METRIC
Part No.
PCA12M
R±0.005
INCH
IZPFG050
•
*
*
0.156
0.381
0.083
0.312
IZPFG060
•
*
*
0.188
0.478
0.106
0.375
IZPFG080
•
*
*
0.250
0.574
0.126
0.500
IZPFG100
•
*
*
0.313
0.653
0.165
0.625
IZPFG120
•
*
*
0.375
0.800
0.205
0.750
IZPFG160
•
*
*
0.500
0.948
0.244
1.000
* Available upon special request
COATING MATERIALS FOR INSERTS
Material name
Coating Name
Coating Type
Application
Features
PCA12M
PCA Coating
General purpose for steel
Uses TiAlN coating; for roughing to finishing
P10
PVD
PTH08M
TH Coating
For high-speed finishing of steel
P01-K01
PVD
Uses nano-composite coating; excellent for highspeed cutting and finishing
PCS08M
CS Coating
For high-speed finishing of steel
Uses nano-composite coating; excellent lubricity
P01-M01-K01
PVD
ISO Classification
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
17
18. IARPF / ARPF
Cutting Conditions
Inch
IARPF/ARPF + IABPF/ABPF
Ø
5/16 or 8mm
No.of flutes
Operation
3/8 or 10mm
2
2
General
High Feed
Finishing
General
High Feed
Finishing
General
N(rpm)
6370
11950
11950
5100
9560
9560
4250
Vc(sfm)
525
984
984
525
984
984
525
Vf(in/min)
100
141
141
80
113
113
67
fz(in/t)
0.008
0.006
0.006
0.008
0.006
0.006
0.008
PCA12M
PTH08M
doc(in)
0.008
0.008
0.004
0.001
0.001
0.004
0.012
woc(in)
0.031
0.016
0.008
0.039
0.020
0.008
0.047
Tool Steel
Alloy Steel
(30-40HRC)
N(rpm)
4780
11150
11150
3830
8920
8920
3190
Vc(sfm)
394
919
919
394
919
919
394
76
132
132
61
106
106
50
fz(in/t)
0.008
0.006
0.006
0.008
0.006
0.006
0.008
doc(in)
0.008
0.008
0.004
0.001
0.001
0.004
0.012
woc(in)
0.031
0.016
0.008
0.039
0.020
0.008
0.047
N(rpm)
4780
11150
11150
3830
8920
8920
3190
Vc(sfm)
394
919
919
394
919
919
394
Carbon Steel
Alloy Steel
(<30HRC)
Vf(in/min)
PCA12M
PTH08M
Tool Steel
Pre-hardened
(40-50HRC)
Vf(in/min)
38
44
44
30
35
35
25
fz(in/t)
0.004
0.002
0.002
0.004
0.002
0.002
0.004
PCA12M
PTH08M
doc(in)
0.008
0.008
0.004
0.001
0.001
0.004
0.012
woc(in)
0.031
0.008
0.008
0.039
0.001
0.008
0.047
Tool Steel
(55-65HRC)
N(rpm)
3190
8760
8760
2550
7010
7010
2130
Vc(sfm)
263
722
722
263
722
722
263
Vf(in/min)
25
35
35
20
28
28
17
fz(in/t)
0.004
0.002
0.002
0.004
0.002
0.002
0.004
doc(in)
0.008
0.008
0.004
0.001
0.001
0.004
0.012
PTH08M
woc(in)
0.031
0.031
0.001
0.039
0.031
0.001
0.047
Cast Iron
N(rpm)
6370
15130
15130
5100
12110
12110
4250
Vc(sfm)
525
1247
1247
525
1247
1247
525
Vf(in/min)
151
239
239
121
191
191
100
fz(in/t)
0.012
0.008
0.008
0.012
0.008
0.008
0.012
doc(in)
0.008
0.008
0.004
0.001
0.008
0.004
0.012
woc(in)
0.031
0.016
0.008
0.039
0.016
0.008
0.047
PCA12M
PTH08M
18
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
19. IARPF / ARPF
Cutting Conditions
Inch
(continued)
IARPF/ARPF + IABPF/ABPF
1/2 or 12mm
5/8 or 16mm
2
3/4 or 20mm
2
1 or 25mm
2
2
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
7970
7970
2550
4780
4780
2550
4780
4780
2040
3830
3830
984
984
525
984
984
525
984
984
525
984
984
95
157
50
76
76
50
76
76
40
61
61
0.006
0.001
0.001
0.008
0.008
0.001
0.008
0.008
0.001
0.008
0.008
0.012
0.004
0.031
0.031
0.008
0.039
0.039
0.008
0.049
0.049
0.008
0.024
0.008
0.063
0.063
0.008
0.079
0.079
0.008
0.098
0.049
0.008
7440
7440
1920
4460
4460
1920
4460
4460
1530
3570
3570
919
919
394
919
919
394
919
919
394
919
919
88
88
38
71
71
38
71
71
30
56
56
0.006
0.006
0.001
0.008
0.008
0.001
0.008
0.008
0.001
0.008
0.008
0.012
0.004
0.031
0.031
0.008
0.039
0.039
0.008
0.049
0.049
0.008
0.024
0.008
0.063
0.063
0.008
0.079
0.079
0.008
0.098
0.098
0.008
7440
7440
1600
4460
4460
1600
4460
4460
1280
3570
3570
919
919
328
919
919
328
919
919
328
919
919
30
30
15
21
21
15
21
21
12
17
17
0.002
0.002
0.005
0.002
0.002
0.005
0.002
0.002
0.005
0.002
0.002
0.012
0.004
0.031
0.031
0.008
0.039
0.039
0.008
0.049
0.049
0.008
0.012
0.008
0.063
0.031
0.008
0.079
0.039
0.008
0.098
0.049
0.008
5840
5840
1280
3510
3510
1280
3510
3510
1020
2810
2810
722
722
263
722
722
263
722
722
263
722
722
23
23
12
17
17
12
17
17
10
13
13
0.002
0.002
0.005
0.002
0.002
0.005
0.002
0.002
0.005
0.002
0.002
0.012
0.004
0.031
0.031
0.008
0.039
0.039
0.008
0.049
0.049
0.008
0.035
0.012
0.063
0.031
0.008
0.079
0.039
0.008
0.098
0.049
0.008
10090
10090
2550
6060
6060
2550
6060
6060
2040
4850
4850
1247
1247
525
1247
1247
525
1247
1247
525
1247
1247
159
159
71
143
143
71
143
143
56
115
115
0.008
0.008
0.014
0.012
0.012
0.014
0.012
0.012
0.014
0.012
0.012
0.012
0.004
0.031
0.031
0.008
0.039
0.039
0.008
0.049
0.049
0.008
0.024
0.008
0.063
0.063
0.008
0.079
0.079
0.008
0.098
0.098
0.008
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
19
20. IARPF / ARPF
Cutting Conditions
Metric
IARPF/ARPF + IABPF/ABPF
Øφ
5/16 or 8mm
No.of flutes
Operation
Carbon Steel
Alloy Steel
(<30HRC)
N(rpm)
3/8 or 10mm
2
2
General
High Feed
Finishing
General
High Feed
Finishing
General
6370
11950
11950
5100
9560
9560
4250
Vc(m/min)
160
300
300
160
300
300
160
Vf(mm/min)
2550
3590
3590
2040
2870
2870
1700
fz(mm/t)
0.2
0.15
0.15
0.2
0.15
0.15
0.2
PCA12M
PTH08M
doc(mm)
0.2
0.2
0.1
0.25
0.25
0.1
0.3
woc(mm)
0.8
0.4
0.2
1
0.5
0.2
1.2
Tool Steel
Alloy Steel
(30-40HRC)
N(rpm)
4780
11150
11150
3830
8920
8920
3190
Vc(m/min)
120
280
280
120
280
280
120
Vf(mm/min)
1920
3350
3350
1540
2680
2680
1280
fz(mm/t)
0.2
0.15
0.15
0.2
0.15
0.15
0.2
PCA12M
PTH08M
doc(mm)
0.2
0.2
0.1
0.25
0.25
0.1
0.3
Tool Steel
Pre-hardened
(40-50HRC)
N(rpm)
woc(mm)
0.8
0.4
0.2
1
0.5
0.2
1.2
4780
11150
11150
3830
8920
8920
3190
Vc(m/min)
120
280
280
120
280
280
120
Vf(mm/min)
960
1120
1120
770
900
900
640
fz(mm/t)
0.1
0.05
0.05
0.1
0.05
0.05
0.1
PCA12M
PTH08M
doc(mm)
0.2
0.2
0.1
0.25
0.25
0.1
0.3
Tool Steel
(55-65HRC)
N(rpm)
woc(mm)
0.8
0.2
0.2
1
0.25
0.2
1.2
3190
8760
8760
2550
7010
7010
2130
Vc(m/min)
80
220
220
80
220
220
80
Vf(mm/min)
640
880
880
510
710
710
430
fz(mm/t)
0.1
0.05
0.05
0.1
0.05
0.05
0.1
doc(mm)
0.2
0.2
0.1
0.25
0.25
0.1
0.3
PTH08M
woc(mm)
0.8
0.8
0.25
1
0.8
0.25
1.2
Cast Iron
N(rpm)
6370
15130
15130
5100
12110
12110
4250
Vc(m/min)
20
380
380
160
380
380
160
3830
6060
6060
3060
4850
4850
2550
fz(mm/t)
PCA12M
PTH08M
160
Vf(mm/min)
0.3
0.2
0.2
0.3
0.2
0.2
0.3
doc(mm)
0.2
0.2
0.1
0.25
0.2
0.1
0.3
woc(mm)
0.8
0.4
0.2
1
0.4
0.2
1.2
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
21. IARPF / ARPF
Cutting Conditions
Metric
(continued)
IARPF/ARPF + IABPF/ABPF
1/2 or 12mm
5/8 or 16mm
2
3/4 or 20mm
2
1 or 25mm
2
2
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
7970
7970
2550
4780
4780
2550
4780
4780
2040
3830
3830
300
300
160
300
300
160
300
300
160
300
300
2400
3990
1280
1920
1920
1280
1920
1920
1020
1540
1540
0.15
0.25
0.25
0.2
0.2
0.25
0.2
0.2
0.25
0.2
0.2
0.3
0.1
0.8
0.8
0.2
1
1
0.2
1.25
1.25
0.2
0.6
0.2
1.6
1.6
0.2
2
2
0.2
2.5
1.25
0.2
7440
7440
1920
4460
4460
1920
4460
4460
1530
3570
3570
280
280
120
280
280
120
280
280
120
280
280
2240
2240
960
1790
1790
960
1790
1790
770
1430
1430
0.15
0.15
0.25
0.2
0.2
0.25
0.2
0.2
0.25
0.2
0.2
0.3
0.1
0.8
0.8
0.2
1
1
0.2
1.25
1.25
0.2
0.6
0.2
1.6
1.6
0.2
2
2
0.2
2.5
2.5
0.2
7440
7440
1600
4460
4460
1600
4460
4460
1280
3570
3570
280
280
100
280
280
100
280
280
100
280
280
750
750
390
540
540
390
540
540
310
430
430
0.05
0.05
0.12
0.06
0.06
0.12
0.06
0.06
0.12
0.06
0.06
0.3
0.1
0.8
0.8
0.2
1
1
0.2
1.25
1.25
0.2
0.3
0.2
1.6
0.8
0.2
2
1
0.2
2.5
1.25
0.2
5840
5840
1280
3510
3510
1280
3510
3510
1020
2810
2810
220
220
80
220
220
80
220
220
80
220
220
590
590
310
430
430
310
430
430
250
340
340
0.05
0.05
0.12
0.06
0.06
0.12
0.06
0.06
0.12
0.06
0.06
0.3
0.1
0.8
0.8
0.2
1
1
0.2
1.25
1.25
0.2
0.9
0.3
1.6
0.8
0.2
2
1
0.2
2.5
1.25
0.2
10090
10090
2550
6060
6060
2550
6060
6060
2040
4850
4850
380
380
160
380
380
160
380
380
160
380
380
4040
4040
1790
3640
3640
1790
3640
3640
1430
2910
2910
0.2
0.2
0.35
0.3
0.3
0.35
0.3
0.3
0.35
0.3
0.3
0.3
0.1
0.8
0.8
0.2
1
1
0.2
1.25
1.25
0.2
0.6
0.2
1.6
1.6
0.2
2
2
0.2
2.5
2.5
0.2
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
21
22. IABPF / ABPF
Cutting Conditions
Inch
IARPF/ARPF + IABPF/ABPF
φØ
5/16 or 8mm
No.of flutes
Operation
Carbon Steel
Alloy Steel
(<30HRC)
3/8 or 10mm
2
2
General
High Feed
Finishing
General
High Feed
Finishing
General
N(rpm)
6370
12350
12350
5100
9240
11150
4250
Vc(sfm)
525
1017
1017
525
951
1148
525
100
389
195
80
291
176
67
fz(in/t)
0.008
0.016
0.008
0.008
0.016
0.008
0.008
PCA12M
PTH08M
doc(in)
0.008
0.004
0.004
0.001
0.006
0.004
0.012
woc(in)
0.031
0.031
0.001
0.039
0.031
0.001
0.047
Tool Steel
Alloy Steel
(30-40HRC)
N(rpm)
4780
10750
10750
3830
7650
9560
3190
Vc(sfm)
394
886
886
394
787
984
394
76
339
169
61
241
151
50
fz(in/t)
0.008
0.016
0.008
0.008
0.016
0.008
0.008
doc(in)
0.008
0.004
0.004
0.001
0.006
0.004
0.012
woc(in)
0.031
0.031
0.001
0.039
0.031
0.001
0.047
N(rpm)
3990
9160
9160
3190
6690
8290
2660
Vc(sfm)
328
755
755
328
689
853
328
PCA12M
PTH08M
Tool Steel
Pre-hardened
(40-50HRC)
Vf(in/min)
Vf(in/min)
Vf(in/min)
32
145
145
25
106
131
21
fz(in/t)
0.004
0.008
0.008
0.004
0.008
0.008
0.004
PCA12M
PTH08M
doc(in)
0.008
0.004
0.004
0.001
0.006
0.004
0.012
woc(in)
0.031
0.031
0.001
0.039
0.031
0.001
0.047
Tool Steel
(55-65HRC)
N(rpm)
7170
9160
9160
5740
7010
7650
4780
Vc(sfm)
591
755
755
591
722
787
591
57
145
145
45
111
121
38
fz(in/t)
0.004
0.008
0.008
0.004
0.008
0.008
0.004
doc(in)
0.004
0.008
0.008
0.001
0.006
0.004
0.012
PTH08M
woc(in)
0.031
0.031
0.001
0.039
0.031
0.001
0.047
Cast Iron
N(rpm)
6370
12350
12350
5100
9240
11150
4250
Vc(sfm)
525
1017
1017
525
951
1148
525
Vf(in/min)
Vf(in/min)
PCA12M
PTH08M
22
151
584
195
121
437
263
100
fz(in/t)
0.012
0.024
0.008
0.012
0.024
0.012
0.012
doc(in)
0.008
0.004
0.004
0.001
0.006
0.004
0.012
woc(in)
0.031
0.031
0.001
0.039
0.031
0.001
0.047
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
23. IABPF / ABPF
Cutting Conditions
Inch
(continued)
IARPF/ARPF + IABPF/ABPF
1/2 or 12mm
5/8 or 16mm
2
3/4 or 20mm
2
1 or 25mm
2
2
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
7170
10090
2550
3350
7970
2550
3350
9080
2040
2680
8030
886
1247
525
689
1640
525
689
1870
525
689
2067
226
159
50
132
189
50
132
286
40
106
316
0.016
0.008
0.001
0.020
0.012
0.001
0.020
0.016
0.001
0.020
0.020
0.008
0.004
0.031
0.024
0.004
0.039
0.028
0.004
0.049
0.035
0.004
0.035
0.012
0.063
0.043
0.014
0.079
0.059
0.016
0.098
0.071
0.020
6110
8760
1920
2390
6060
1920
2550
6690
1530
2040
5990
755
1083
394
492
1247
394
525
1378
394
525
1542
193
138
38
94
143
38
100
211
30
80
236
0.016
0.008
0.001
0.020
0.012
0.001
0.020
0.016
0.001
0.020
0.020
0.008
0.004
0.031
0.024
0.004
0.039
0.028
0.004
0.049
0.035
0.004
0.035
0.012
0.063
0.043
0.012
0.079
0.059
0.016
0.098
0.071
0.020
5310
7700
1600
2390
5580
1600
2390
6370
1280
1920
5740
656
951
328
492
1148
328
492
1312
328
492
1476
84
121
15
45
132
15
45
201
12
37
226
0.008
0.008
0.005
0.009
0.012
0.005
0.009
0.016
0.005
0.009
0.020
0.008
0.004
0.031
0.024
0.004
0.039
0.028
0.004
0.049
0.035
0.004
0.035
0.012
0.063
0.043
0.012
0.079
0.059
0.016
0.098
0.071
0.020
5580
6640
2870
3190
4460
2870
3190
5100
2300
2550
4590
689
820
591
656
919
591
656
1050
591
656
1181
88
105
27
61
106
27
61
161
22
48
181
0.008
0.008
0.005
0.009
0.012
0.005
0.009
0.016
0.005
0.009
0.020
0.008
0.004
0.031
0.024
0.004
0.039
0.028
0.004
0.049
0.035
0.004
0.035
0.012
0.063
0.043
0.012
0.079
0.059
0.016
0.098
0.071
0.020
7170
10090
2550
3350
7970
2550
3350
9080
2040
2680
8030
886
1247
525
689
1640
525
689
1870
525
689
2067
339
239
71
185
189
71
185
286
56
148
316
0.024
0.012
0.014
0.028
0.012
0.014
0.028
0.016
0.014
0.028
0.020
0.008
0.004
0.031
0.024
0.004
0.039
0.028
0.004
0.049
0.035
0.004
0.035
0.012
0.063
0.043
0.012
0.079
0.059
0.016
0.098
0.071
0.020
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
23
24. IABPF / ABPF
Cutting Conditions
Metric
IARPF/ARPF + IABPF/ABPF
Ø
5/16 or 8mm
No.of flutes
Operation
Carbon Steel
Alloy Steel
(<30HRC)
PCA12M
PTH08M
PCS08M
Tool Steel
Alloy Steel
(30-40HRC)
PCA12M
PTH08M
PCS08M
Tool Steel
Pre-hardened
(40-50HRC)
N(rpm)
3/8 or 10mm
2
2
General
High Feed
Finishing
General
High Feed
Finishing
General
6370
12350
12350
5100
9240
11150
4250
Vc(m/min)
160
310
310
160
290
350
160
Vf(mm/min)
2550
9880
4940
2040
7400
4460
1700
fz(mm/t)
0.2
0.4
0.2
0.2
0.4
0.2
0.2
doc(mm)
0.2
0.1
0.1
0.25
0.15
0.1
0.3
woc(mm)
0.8
0.8
0.25
1
0.8
0.25
1.2
N(rpm)
4780
10750
10750
3830
7650
9560
3190
Vc(m/min)
120
270
270
120
240
300
120
Vf(mm/min)
1920
8600
4300
1540
6120
3830
1280
fz(mm/t)
0.2
0.4
0.2
0.2
0.4
0.2
0.2
doc(mm)
0.2
0.1
0.1
0.25
0.15
0.1
0.3
woc(mm)
0.8
0.8
0.25
1
0.8
0.25
1.2
3990
9160
9160
3190
6690
8290
2660
N(rpm)
100
230
230
100
210
260
100
Vf(mm/min)
800
3670
3670
640
2680
3320
540
fz(mm/t)
PTH08M
PCS08M
Vc(m/min)
0.1
0.2
0.2
0.1
0.2
0.2
0.1
doc(mm)
0.2
0.1
0.1
0.25
0.15
0.1
0.3
0.8
0.8
0.25
1
0.8
0.25
1.2
7170
9160
9160
5740
7010
7650
4780
Vc(m/min)
180
230
230
180
220
240
180
Vf(mm/min)
Tool Steel
(55-65HRC)
woc(mm)
N(rpm)
PTH08M
PCS08M
Cast Iron
1440
3670
3670
1150
2810
3060
960
fz(mm/t)
0.1
0.2
0.2
0.1
0.2
0.2
0.1
doc(mm)
0.1
0.2
0.2
0.25
0.15
0.1
0.3
woc(mm)
0.8
0.8
0.25
1
0.8
0.25
1.2
6370
12350
12350
5100
9240
11150
4250
N(rpm)
Vc(m/min)
24
310
310
160
290
350
160
3830
14820
4940
3060
11090
6690
2550
fz(mm/t)
PTH08M
PCS08M
160
Vf(mm/min)
0.3
0.6
0.2
0.3
0.6
0.3
0.3
doc(mm)
0.2
0.1
0.1
0.25
0.15
0.1
0.3
woc(mm)
0.8
0.8
0.25
1
0.8
0.25
1.2
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
25. IABPF / ABPF
Cutting Conditions
Metric
(continued)
IARPF/ARPF + IABPF/ABPF
1/2 or 12mm
5/8 or 16mm
2
3/4 or 20mm
2
1 or 25mm
2
2
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
General
High Feed
Finishing
7170
10090
2550
3350
7970
2550
3350
9080
2040
2680
8030
270
380
160
210
500
160
210
570
160
210
630
5740
4040
1280
3350
4790
1280
3350
7270
1020
2680
8030
0.4
0.2
0.25
0.5
0.3
0.25
0.5
0.4
0.25
0.5
0.5
0.2
0.1
0.8
0.6
0.1
1
0.7
0.1
1.25
0.9
0.1
0.9
0.3
1.6
1.1
0.35
2
1.5
0.4
2.5
1.8
0.5
6110
8760
1920
2390
6060
1920
2550
6690
1530
2040
5990
230
330
120
150
380
120
160
420
120
160
470
4890
3510
960
2390
3640
960
2550
5360
770
2040
5990
0.4
0.2
0.25
0.5
0.3
0.25
0.5
0.4
0.25
0.5
0.5
0.2
0.1
0.8
0.6
0.1
1
0.7
0.1
1.25
0.9
0.1
0.9
0.3
1.6
1.1
0.3
2
1.5
0.4
2.5
1.8
0.5
5310
7700
1600
2390
5580
1600
2390
6370
1280
1920
5740
200
290
100
150
350
100
150
400
100
150
450
2130
3080
390
1150
3350
390
1150
5100
310
930
5740
0.2
0.2
0.12
0.24
0.3
0.12
0.24
0.4
0.12
0.24
0.5
0.2
0.1
0.8
0.6
0.1
1
0.7
0.1
1.25
0.9
0.1
0.9
0.3
1.6
1.1
0.3
2
1.5
0.4
2.5
1.8
0.5
5580
6640
2870
3190
4460
2870
3190
5100
2300
2550
4590
210
250
180
200
280
180
200
320
180
200
360
2240
2660
690
1540
2680
690
1540
4080
560
1230
4590
0.2
0.2
0.12
0.24
0.3
0.12
0.24
0.4
0.12
0.24
0.5
0.2
0.1
0.8
0.6
0.1
1
0.7
0.1
1.25
0.9
0.1
0.9
0.3
1.6
1.1
0.3
2
1.5
0.4
2.5
1.8
0.5
7170
10090
2550
3350
7970
2550
3350
9080
2040
2680
8030
270
380
160
210
500
160
210
570
160
210
630
8610
6060
1790
4690
4790
1790
4690
7270
1430
3760
8030
0.6
0.3
0.35
0.7
0.3
0.35
0.7
0.4
0.35
0.7
0.5
0.2
0.1
0.8
0.6
0.1
1
0.7
0.1
1.25
0.9
0.1
0.9
0.3
1.6
1.1
0.3
2
1.5
0.4
2.5
1.8
0.5
phone no. 800.333.1514
www.hitachitoolusa.com
© 2005 Hitachi Tool Engineering, Ltd.
25
26. IARPF/ARPF + IABPF/ABPF
Soft, Low-carbon steels
Low carbon and purely ferritic mild steels
Free cutting steels
(not including stainless steels)
Machine steels and carbon steels
Low to medium carbon content (0.5%C)
High carbon and low-alloy steels
Medium-hard quenching and tempering steels
High carbon steels (0.5%C)
Ferritic and martensitic stainless steels
Normal tool steels
Harder quenching and tempering steels
Martensitic stainless steels
Difficult to machine tool steels
High-alloy, high-hardness steels
Martensitic stainless steels
Difficult to machine high-strength, high-hardness steels
Easy-cutting stainless steels
Free-cutting stainless steels
Calcium-treated stainless steels
26
phone no. 800.333.1514
Material Cross Reference
Steels and Iron
AISI
1015
1022
1025
1213
12L13
12L14
1015
1043
1055
1042
1045
1042
1064
1070
1080
1095
9254
1335
5120
4130
4135
4140
5140
8620
403
410S
410
P4
405
430
434
416
430F
409
430Ti
420
P20+1
4340
431
440B
P3
P20
H13
A2
D2
M2
M7
446
422
429
440C
A12875
304
303
304L
305
302
301
JIS
S15C
SMnC420
S25C
SUM22
SUM22L
S15CK
S45C
S55C
S45C
S45C
S58C
SUP4
SMn438(H)
SCM420
SCM432
SCM440
SCr440
SNCM220(H)
SUS403
SUS410S
SUS410
SUS405
SUS430
SUS434
SUS430F
SUH409
SUS420J1
SNCM447
SUS431
SUS440B
SKD1
SKD61
SKD12
SKH9
SUH446
SUS440C
SCMnH1
SUS304
SUS303
SUS304L
SUS305
SUS302
SUS301
www.hitachitoolusa.com
German
1.040
1.113
1.116
1.072
1.072
1.074
1.114
1.050
1.054
1.119
1.173
1.119
1.122
1.123
1.125
1.127
1.090
1.117
1.084
1.722
1.233
1.723
1.705
1.652
1.400
1.400
1.401
1.234
1.472
1.402
1.411
1.401
1.410
1.451
1.451
1.402
1.231
1.658
1.406
1.411
1.208
1.231
1.234
1.236
1.238
1.334
1.335
1.475
1.494
1.413
1.340
1.430
1.431
1.431
1.431
1.431
DIN
C15
GS-20Mn5
Ck25
9SMn28
9SMnPb28
9SMnPb36
Ck15
C45
C55
Ck45
C45W
Ck45
Ck60
Ck67
Ck75
Ck101
55Si7
36Mn5
St52-3
25CrMo4
35CrMo4
42CrMo4
42Cr41
21NiCrMo2
X6Cr13
X7Cr14
G-X10Cr13
X6CrMo4
X6CrAl13
X6Cr17
X6CrMo17
X12CrS13
X12CrMoS17
X5CrTi12
X6CrTi17
X42Cr13
40CrMnMoS86
34CrNiMo6
X20CrNi172
X90CrMoV18
X210Cr12
40CrMnMo7
X40CrMoV51
X100CrMoV51
X155CrMoV121
S6/5/2
S2/9/2
X18CrN28
X20CrMoWV121
X10CrNi15
X105CrMo17
G-X120mN12
X5CrNi1810
X10CrNiS189
X2CrNi1810
X8CrNi1812
X12CrNi189
X12CrNi177
© 2005 Hitachi Tool Engineering, Ltd.
27. Material Cross Reference
Steels and Iron
IARPF/ARPF + IABPF/ABPF
Moderately difficult to machine stainless steels
Austenitic and duplex stainless steels
Difficult to machine stainless steels
Austenitic and duplex stainless steels
Extremely difficult to machine stainless steels
Austenitic and duplex stainless steels
Moderately hard cast iron
Gray iron
Low-alloy cast iron
Malleable cast iron, SG iron
Moderately difficult to machine alloy cast iron
Moderately difficult to machine malleable iron, SG iron
Difficult to machine high-alloy cast iron
Difficult to machine malleable cast iron, SG iron
phone no. 800.333.1514
AISI
316
316Ti
316
316L
316Ti
304LN
202
660
330
309
310
316LN
60/40/18
60/40/18
A220-40010
A220-50005
A48-30B
A48-40B
A436 Type 2
65/45/12
80/55/06
A220-50005
A220-70003
A48-45B
100/70/03
A43D2
A220-70003
A220-80002
A220-90001
A48-50B
A48-60B
A220-90001
www.hitachitoolusa.com
JIS
SUS316
SUS316
SUS316L
SUS304LN
SUS202
SUH330
SUS316LN
FCD400
FCMP440/490
FCMP540
FC200
FC250
FCD500
FCD600
FCMP540
FCMP590
FC300
FCD700
FCMP590
FCMP690
FC35
FC40
FCMP690
German
1.444
1.457
1.440
1.440
1.457
1.431
1.437
1.498
1.486
1.484
1.441
0.704
0.704
0.815
0.816
0.602
0.603
0.666
0.705
0.706
0.816
0.817
0.603
0.707
0.766
0.817
0.817
0.817
0.604
0.604
0.817
DIN
X5CrNiMo17133
X8CrNiMoTi17122
X5CrNiMo17122
X2CrNiMo17132
X6CrNiMoTi17122
X2CrNiN1810
X3CrMnNiN1887
X5NiCrTi2515
X12NiCrSi16
X15CrNi2313
X15CrNiSi2520
X2CrNiMoN17132
GGG-40
GGG-40.3
GTS-45-06
GTS-55-04
GG-20
GG-25
GGL-NiCr202
GGG-50
GGG-60
GTS-55-04
GTS-65-02
GG-30
GGG-70
GGG-NiCr202
GTS-65-02
GTS-70-02
GTS-70-02
GG-35
GG-40
GTS-70-02
© 2005 Hitachi Tool Engineering, Ltd.
27
28. DISTRIBUTED BY
Hitachi Metals America, LTD.
Material Trading Division, Cutting Tools Group
41800 W. Eleven Mile Road, Suite 100
Novi, MI 48375
© 2005 Hitachi Tool Engineering, Ltd.
Tel. 800.333.1514
Fax 248.465.6020
email info@hitachitoolusa.com
www.hitachitoolusa.com
1st Edition
Printed in USA