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CASE STUDY | A09
Transportation Application
A specified plain smooth form finish for the MSE retaining wall panels left little
room for error caused by panel damage or misalignment.
APPLICATION: The Ohio Department of
Transportation (ODOT) wanted to bridge the heavily
traveled County Road 124 over the existing CSX
railway and was looking for an economical solution for
the proposed retaining walls.
THE CHALLENGE: Tight budgets and limited
backfill options presented challenges to the success
of the project. Because the type of aggregate that is
required for steel reinforcement was not locally
available and would have to be hauled in from a
further distance, additional transportation and
material charges would be incurred.
SITE CONDITIONS: A tight site envelope was
created since the overpass was being constructed
directly adjacent to the existing road and in front of an
active railroad. Also, close proximity of utilities
associated with the CSX railroad required the
contractor to alter the construction sequence.
ALTERNATIVE SOLUTIONS: While other MSE
walls were considered for the job, Tensar offered the
only MSE wall system with non-metallic soil
reinforcing elements.
THE SOLUTION: The ARES Retaining Wall System
was specified as an approved MSE wall solution, and
was ultimately chosen by Trucco Construction Co. Inc.
for use on the project. Many factors went into the
decision to install the ARES walls, but the
overwhelming advantage was the ability to use locally
available backfill material with the extremely inert
polymer geogrids, providing a cost savings for the
overall project.
“By utilizing the Tensar ARES Retaining Wall System,
we were able to take advantage of backfill material
from a local source,” said Randy King, vice president of
Trucco Construction. “The ability to use this local
material enabled us to be more competitive at bid
time. We trucked in approximately 100,000 tons of
granular backfill, which equated to around 5,000
loads,” said King. “Given this quantity, utilizing less
trucking was definitely a key component to the
success of the project.”
County Road 124 Overpass
Delaware County, Ohio
Project:
County Road 124 Overpass
Location:
Delaware County, Ohio
Installation:
Fall 2010
Product/System:
Tensar® UX Geogrid
ARES® Retaining Wall Systems
Quantity:
45,000 Sq ft of ARES Panel Walls
Owner/Developer:
Ohio Department of Transportation
Design Engineer:
American Consulting, Inc.
General Contractor:
Trucco Construction Co., Inc.
Materials Supplier:
Geogrid: Tensar International
Precast panels: United Precast
PROJECT HIGHLIGHTS
Tensar International Corporation
2500 Northwinds Parkway
Suite 500
Alpharetta, GA 30009
Two retaining walls were designed for the site totaling
45,000 square feet, with maximum heights reaching
40 feet and combined lengths of approximately 1,600
linear feet. Among the challenges for the project were
double rows of tightly spaced piles supporting the
bridge abutments, and specified plain smooth form
finish for the panels. Smooth panels can be a challenge
for any MSE retaining wall mainly because there is so
little room for error aesthetically. The panels can be
damaged easily, and the slightest misalignment, even
if the wall remains within tolerance, is more visually
apparent.
The onsite assistance provided by Tensar proved to be
a valuable aspect in the installation process.
“A line item was set up in the proposal which enabled
Tensar to send a technical representative, Jeremiah
Riggio, to the site for five days,” said King. “This
created a team atmosphere in which Trucco
Construction, along with ODOT, could work closely with
Tensar to ensure that the walls were being constructed
per the plan requirements, as well as the
manufacturer’s specifications. It resulted in a smooth
process for all parties.”
“Trucco’s overall professionalism and attention to
detail during every stage of construction was
impressive,” Riggio said, “and resulted in one of the
best ARES installations I’ve seen.”
ADDITIONAL INFORMATION AND
SERVICES: Tensar International Corporation
specializes in solutions for site development problems
such as grade changes requiring retaining walls and
poor soil conditions affecting the cost of roadways,
parking lots and building structures. Our solutions use
proprietary engineered systems and our own unique
products, services and application technologies. Our
products and technologies, backed by the most
thorough quality assurance practices, are at the
forefront of the industry. Highly adaptable, cost-
effective and installation-friendly, they provide
exceptional, long-term performance under the most
demanding conditions. Our support services include
site evaluation, design consulting and site construction
assistance.
For innovative solutions to your engineering
challenges, rely on the experience, resources and
expertise that have set the industry standard for
nearly three decades.
©2012, Tensar International Corporation. Certain products and/or applications described or illustrated herein are protected under one or more
U.S. patents. Other U.S. patents are pending, and certain foreign patents and patent applications may also exist. Trademark rights also apply as
indicated herein. Final determination of the suitability of any information or material for the use contemplated, and its manner of use, is the sole
responsibility of the user. Printed in the U.S.A. ARES_CS_DELAWARE_11.12
Double rows of tightly spaced piles support the abutments for the Delaware County
Road 124 bridge over a CSX railway line.
ARES Systems, utilizing Tensar Uniaxial Geogird reinforcement, can be used in a wide
variety of backfill materials, including pH extremes, sulfates and where resistivity
is an issue. This advantage allows for use of locally available materials to save on
construction costs.
Distributed by:
For more information on ARES Systems or other Tensar Systems, call 800-TENSAR-1,
email info@tensarcorp.com or visit www.tensarcorp.com

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Ares cs delaware_12.12

  • 1. CASE STUDY | A09 Transportation Application A specified plain smooth form finish for the MSE retaining wall panels left little room for error caused by panel damage or misalignment. APPLICATION: The Ohio Department of Transportation (ODOT) wanted to bridge the heavily traveled County Road 124 over the existing CSX railway and was looking for an economical solution for the proposed retaining walls. THE CHALLENGE: Tight budgets and limited backfill options presented challenges to the success of the project. Because the type of aggregate that is required for steel reinforcement was not locally available and would have to be hauled in from a further distance, additional transportation and material charges would be incurred. SITE CONDITIONS: A tight site envelope was created since the overpass was being constructed directly adjacent to the existing road and in front of an active railroad. Also, close proximity of utilities associated with the CSX railroad required the contractor to alter the construction sequence. ALTERNATIVE SOLUTIONS: While other MSE walls were considered for the job, Tensar offered the only MSE wall system with non-metallic soil reinforcing elements. THE SOLUTION: The ARES Retaining Wall System was specified as an approved MSE wall solution, and was ultimately chosen by Trucco Construction Co. Inc. for use on the project. Many factors went into the decision to install the ARES walls, but the overwhelming advantage was the ability to use locally available backfill material with the extremely inert polymer geogrids, providing a cost savings for the overall project. “By utilizing the Tensar ARES Retaining Wall System, we were able to take advantage of backfill material from a local source,” said Randy King, vice president of Trucco Construction. “The ability to use this local material enabled us to be more competitive at bid time. We trucked in approximately 100,000 tons of granular backfill, which equated to around 5,000 loads,” said King. “Given this quantity, utilizing less trucking was definitely a key component to the success of the project.” County Road 124 Overpass Delaware County, Ohio Project: County Road 124 Overpass Location: Delaware County, Ohio Installation: Fall 2010 Product/System: Tensar® UX Geogrid ARES® Retaining Wall Systems Quantity: 45,000 Sq ft of ARES Panel Walls Owner/Developer: Ohio Department of Transportation Design Engineer: American Consulting, Inc. General Contractor: Trucco Construction Co., Inc. Materials Supplier: Geogrid: Tensar International Precast panels: United Precast PROJECT HIGHLIGHTS
  • 2. Tensar International Corporation 2500 Northwinds Parkway Suite 500 Alpharetta, GA 30009 Two retaining walls were designed for the site totaling 45,000 square feet, with maximum heights reaching 40 feet and combined lengths of approximately 1,600 linear feet. Among the challenges for the project were double rows of tightly spaced piles supporting the bridge abutments, and specified plain smooth form finish for the panels. Smooth panels can be a challenge for any MSE retaining wall mainly because there is so little room for error aesthetically. The panels can be damaged easily, and the slightest misalignment, even if the wall remains within tolerance, is more visually apparent. The onsite assistance provided by Tensar proved to be a valuable aspect in the installation process. “A line item was set up in the proposal which enabled Tensar to send a technical representative, Jeremiah Riggio, to the site for five days,” said King. “This created a team atmosphere in which Trucco Construction, along with ODOT, could work closely with Tensar to ensure that the walls were being constructed per the plan requirements, as well as the manufacturer’s specifications. It resulted in a smooth process for all parties.” “Trucco’s overall professionalism and attention to detail during every stage of construction was impressive,” Riggio said, “and resulted in one of the best ARES installations I’ve seen.” ADDITIONAL INFORMATION AND SERVICES: Tensar International Corporation specializes in solutions for site development problems such as grade changes requiring retaining walls and poor soil conditions affecting the cost of roadways, parking lots and building structures. Our solutions use proprietary engineered systems and our own unique products, services and application technologies. Our products and technologies, backed by the most thorough quality assurance practices, are at the forefront of the industry. Highly adaptable, cost- effective and installation-friendly, they provide exceptional, long-term performance under the most demanding conditions. Our support services include site evaluation, design consulting and site construction assistance. For innovative solutions to your engineering challenges, rely on the experience, resources and expertise that have set the industry standard for nearly three decades. ©2012, Tensar International Corporation. Certain products and/or applications described or illustrated herein are protected under one or more U.S. patents. Other U.S. patents are pending, and certain foreign patents and patent applications may also exist. Trademark rights also apply as indicated herein. Final determination of the suitability of any information or material for the use contemplated, and its manner of use, is the sole responsibility of the user. Printed in the U.S.A. ARES_CS_DELAWARE_11.12 Double rows of tightly spaced piles support the abutments for the Delaware County Road 124 bridge over a CSX railway line. ARES Systems, utilizing Tensar Uniaxial Geogird reinforcement, can be used in a wide variety of backfill materials, including pH extremes, sulfates and where resistivity is an issue. This advantage allows for use of locally available materials to save on construction costs. Distributed by: For more information on ARES Systems or other Tensar Systems, call 800-TENSAR-1, email info@tensarcorp.com or visit www.tensarcorp.com