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> Supplier Cost Recovery

 Presented By Tavant Technologies at The
 Warranty Chain Management Conference 2013



                                       PEOPLE. PASSION. EXCELLENCE.
Supplier Cost Recovery Topics
> Overview of Products and Purchased Parts
> Supply Agreements
> Logistics of the Recovery Process
> Communication Strategy
> Continuous Improvement/Issues Resolution
> Recovery Application, Process and Road Map
> Lessons Learned




                         Tavant Proprietary & Confidential
Ingersoll-Rand Products
> Air Compressors (3.7HP – 2,500HP)
  —   Small Reciprocating
  —   Rotary Oil-free & Contact-Cooled
  —   Centrifugal
  —   PET Blow Molding
  —   Controls and Automation




                              Tavant Proprietary & Confidential
Ingersoll-Rand Purchased Parts
>   Controllers
>   Coolers
>   Drives
>   Fans
>   Hoses and Piping
>   Motors
>   Pressure Vessels and Tanks
>   Relays
>   Starters
>   Transducers
>   Transformers




                                 Tavant Proprietary & Confidential
Supply Agreements/Contracts
> Most Critical Component of Cost Recovery
  — Recovery is limited to contractual obligations
  — Partnership with Commodities Management
       • “Price is King”
       • Warranty Cost Recovery T&C’s must be “Queen”
       • Robust “Boiler Plate” Supplier Cost Recovery T&C’s
            –   Part Cost
            –   Labor Costs
            –   Travel Costs
            –   Freight and Shipping Costs
            –   Other Incidentals Costs
       • A $10 part can create $100K’s in annual warranty costs
            – Minimal Recovery if only Part Cost is Covered




                                  Tavant Proprietary & Confidential
Recovery Process Logistics
> Requesting Return of Parts from Customers
  — Tracking of incoming shipments
> Accepting or Rejecting Returned Parts
> Associating Parts and Generating a Claim
  — A part may have multiple suppliers
  — A Supplier may have multiple contracts
> Obtaining Supplier RGA’s
  — Tracking Shipments to Suppliers
> Supplier Approval or Denial of claims
> Payment/Crediting of Claims
> Closure of Claims




                             Tavant Proprietary & Confidential
Communication Strategy
> Conference Calls with Top 20 Suppliers by $
  — Weekly/Bi-weekly based on outstanding claims
       • Cross-functional participation for key suppliers
            –   Technical Service
            –   Warranty Administration
            –   Supplier Quality
            –   Product/Life Cycle Engineering
  — Ad hoc calls with other suppliers as needed
  — Enhanced Supplier Engagement
> Automated Claims Notification via E-mail
  — Implemented 4Q12 as a Continuous Improvement Project




                                  Tavant Proprietary & Confidential
CI and Issues Resolution
> Opportunities & Problems Submittal
  — Web-based Ticket Entry and Tracking System
        • Tavant Support System / JIRA
  —   Automated E-mail Notifications
  —   Weekly Conference Call to Review Open Tickets
  —   Enterprise-wide Review of CI Opportunities
  —   Testing of Changes Prior to Implementation




                               Tavant Proprietary & Confidential
Help Business In Improving Recovery
> Tightly coupled process between Warranty, Part Return and
  Supplier Recovery
> Supplier portal
> Integrated data available for analysis
> Customized recovery reports
> Mass updates of Recovery claim attributes
> Easy to track and follow up
> Effective work flow
> Save recovery claim processing time




                          Tavant Proprietary & Confidential
Warranty & Recovery Process
       Tavant Proprietary & Confidential
Recovery – Application Setup
> Manage Supplier
  — Sync/Create supplier and map supplier to sectors
  — Define Supplier site location, associate supplier parts
  — Auto generated reports - Total claim#/claim$
> Manage Supplier Contract
  — Recovery based on Causal/Removed part
  — Supplier response/dispute period
  — Compensation terms covered – derived/flat rate
  — Minimum % acceptance claim amount to debit supplier
  — Associate parts covered in contract(s)
> Supplier Recovery Admin
  — Define Business Rule/Condition for Claim routing
  — Define supplier groups




                               Tavant Proprietary & Confidential
Recovery Process in Application
> Initiation – Auto generation on warranty pay
  — Consider Supplier contract & Part return status
  — Claim routing based on Business Rules/conditions
  — Auto/Manual assignment of Claim(s) to supplier(s)
> Recovery Claim Processing
  — Supplier Recovery Processing team
             • Well organized inboxes, review and send to supplier
             • Track & act on claim till the closure, reopen supplier accepted. Ability to
               send claim to warranty department
  — Supplier: Mass update - Accept/Dispute claims
             •   Request/Receive part
> Recovery Part Return Management
  — Track, Inspect and Ship part to Supplier
  — Request dealer for part




                                   Tavant Proprietary & Confidential
Product Improvement
> Product Road Map
  — Inputs: Business users, Suppliers, Market Trend
  — Execution: Define yearly road map
       • Continuous update/prioritize based on inputs
       • Warranty Council / Enterprise Change Council approval
  — 2012 Road Map main features
       •   Customized views of inboxes & download to MS Excel
       •   Improved work flow / edit recovery claim until ready for debit
       •   Add/Share attachments to claim by all users
       •   Generate pdf / print of recovery claim
       •   Updated help for supplier recovery
       •   Way to track shipment with carrier/tracking number




                                 Tavant Proprietary & Confidential
Lessons Learned & Takeaways
> Robust Supply Agreements are a “MUST”
> Packaged Warranty System is the Way to Go
   — Cannot imagine the logistics of a manual system
> What Statute of Limitations on Warranty?
   — Unless specified in the Supply Agreement
> There’s Always 50/50
   — When you agree to disagree
> Leave no Stone Un-turned
   — Warranty is not the only source of Cost Recovery
> If it is to be, It is up to us!
   — The Calvary is not Coming




                                    Tavant Proprietary & Confidential
> Thank You!




               PEOPLE. PASSION. EXCELLENCE.

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Supplier Cost Recovery By Tavant Technologies

  • 1. > Supplier Cost Recovery Presented By Tavant Technologies at The Warranty Chain Management Conference 2013 PEOPLE. PASSION. EXCELLENCE.
  • 2. Supplier Cost Recovery Topics > Overview of Products and Purchased Parts > Supply Agreements > Logistics of the Recovery Process > Communication Strategy > Continuous Improvement/Issues Resolution > Recovery Application, Process and Road Map > Lessons Learned Tavant Proprietary & Confidential
  • 3. Ingersoll-Rand Products > Air Compressors (3.7HP – 2,500HP) — Small Reciprocating — Rotary Oil-free & Contact-Cooled — Centrifugal — PET Blow Molding — Controls and Automation Tavant Proprietary & Confidential
  • 4. Ingersoll-Rand Purchased Parts > Controllers > Coolers > Drives > Fans > Hoses and Piping > Motors > Pressure Vessels and Tanks > Relays > Starters > Transducers > Transformers Tavant Proprietary & Confidential
  • 5. Supply Agreements/Contracts > Most Critical Component of Cost Recovery — Recovery is limited to contractual obligations — Partnership with Commodities Management • “Price is King” • Warranty Cost Recovery T&C’s must be “Queen” • Robust “Boiler Plate” Supplier Cost Recovery T&C’s – Part Cost – Labor Costs – Travel Costs – Freight and Shipping Costs – Other Incidentals Costs • A $10 part can create $100K’s in annual warranty costs – Minimal Recovery if only Part Cost is Covered Tavant Proprietary & Confidential
  • 6. Recovery Process Logistics > Requesting Return of Parts from Customers — Tracking of incoming shipments > Accepting or Rejecting Returned Parts > Associating Parts and Generating a Claim — A part may have multiple suppliers — A Supplier may have multiple contracts > Obtaining Supplier RGA’s — Tracking Shipments to Suppliers > Supplier Approval or Denial of claims > Payment/Crediting of Claims > Closure of Claims Tavant Proprietary & Confidential
  • 7. Communication Strategy > Conference Calls with Top 20 Suppliers by $ — Weekly/Bi-weekly based on outstanding claims • Cross-functional participation for key suppliers – Technical Service – Warranty Administration – Supplier Quality – Product/Life Cycle Engineering — Ad hoc calls with other suppliers as needed — Enhanced Supplier Engagement > Automated Claims Notification via E-mail — Implemented 4Q12 as a Continuous Improvement Project Tavant Proprietary & Confidential
  • 8. CI and Issues Resolution > Opportunities & Problems Submittal — Web-based Ticket Entry and Tracking System • Tavant Support System / JIRA — Automated E-mail Notifications — Weekly Conference Call to Review Open Tickets — Enterprise-wide Review of CI Opportunities — Testing of Changes Prior to Implementation Tavant Proprietary & Confidential
  • 9. Help Business In Improving Recovery > Tightly coupled process between Warranty, Part Return and Supplier Recovery > Supplier portal > Integrated data available for analysis > Customized recovery reports > Mass updates of Recovery claim attributes > Easy to track and follow up > Effective work flow > Save recovery claim processing time Tavant Proprietary & Confidential
  • 10. Warranty & Recovery Process Tavant Proprietary & Confidential
  • 11. Recovery – Application Setup > Manage Supplier — Sync/Create supplier and map supplier to sectors — Define Supplier site location, associate supplier parts — Auto generated reports - Total claim#/claim$ > Manage Supplier Contract — Recovery based on Causal/Removed part — Supplier response/dispute period — Compensation terms covered – derived/flat rate — Minimum % acceptance claim amount to debit supplier — Associate parts covered in contract(s) > Supplier Recovery Admin — Define Business Rule/Condition for Claim routing — Define supplier groups Tavant Proprietary & Confidential
  • 12. Recovery Process in Application > Initiation – Auto generation on warranty pay — Consider Supplier contract & Part return status — Claim routing based on Business Rules/conditions — Auto/Manual assignment of Claim(s) to supplier(s) > Recovery Claim Processing — Supplier Recovery Processing team • Well organized inboxes, review and send to supplier • Track & act on claim till the closure, reopen supplier accepted. Ability to send claim to warranty department — Supplier: Mass update - Accept/Dispute claims • Request/Receive part > Recovery Part Return Management — Track, Inspect and Ship part to Supplier — Request dealer for part Tavant Proprietary & Confidential
  • 13. Product Improvement > Product Road Map — Inputs: Business users, Suppliers, Market Trend — Execution: Define yearly road map • Continuous update/prioritize based on inputs • Warranty Council / Enterprise Change Council approval — 2012 Road Map main features • Customized views of inboxes & download to MS Excel • Improved work flow / edit recovery claim until ready for debit • Add/Share attachments to claim by all users • Generate pdf / print of recovery claim • Updated help for supplier recovery • Way to track shipment with carrier/tracking number Tavant Proprietary & Confidential
  • 14. Lessons Learned & Takeaways > Robust Supply Agreements are a “MUST” > Packaged Warranty System is the Way to Go — Cannot imagine the logistics of a manual system > What Statute of Limitations on Warranty? — Unless specified in the Supply Agreement > There’s Always 50/50 — When you agree to disagree > Leave no Stone Un-turned — Warranty is not the only source of Cost Recovery > If it is to be, It is up to us! — The Calvary is not Coming Tavant Proprietary & Confidential
  • 15. > Thank You! PEOPLE. PASSION. EXCELLENCE.