1. SURENDRA.M
#102A, 1st Main, 3rd Cross, RR Layout Contact No: +91- 9036037590
Nagadevanahalli, Bengaluru-560056 Email: surendar27@gmail.com
Career Objective:
To work in a positive and enthusiastic atmosphere that promotes intellectual and personal growth. Work
towards expertising in a particular area of specialization. To gain higher technical knowledge and managerial
skills and apply the same for professional growth.
Professional Experience
Total Experience of around 4+ years’ experience in Manufacturing and engineering field for Automotive
Engineering.
SUMMARY OF EXPERIENCE:-
Designation Company Duration
Production Engineer Aisin Takaoka India Auto Parts Pvt.
Ltd ( AT-IA ) (Toyota Supplier)
Sep 2012 to Till Date
Engineer – Production,
Quality & Maintenance
Cubic Control Systems
( Now Bonfiglioli )
Sept 2011 to Sep 2012
Graduate Engineer
Trainee
Emerson Industrial Automation July 2010 to Aug 2011
Professional Summary:
· Analyze the production processes for possibilities of reduction of cycle time and other process
improvements for enhanced productivity.
· Prepare/Review of Operating Standards (OS) for all technical aspects pertaining to machines,
tools/equipment and cutting conditions like Process Drawings ( Op wise ), Process flow, Process
Specification , Tooling STD’s , PFMEA & so on for new product.
· Coordinate with machine Makers or vendors for repair of machines to ensure uninterrupted
production.
· Identify training needs of the subordinates, nominate them for appropriate developmental
programs and conduct technical skills trainings for subordinates

2. · Set KRAs for the subordinates, review their performance on a regular basis and provide
developmental feedback.
· Excellent communication, presentation skills, project co-ordination and interpersonal
skills, and loves more challenging task.
· Highly motivated, self-starting, team player with strong desire to learn.
· Proficient in new product development for Automotive parts
· Design process as per customer requirement and making process wise drawings with AutoCAD
· Designing of layouts for Cellular Manufacturing
Major Projects & Achievements :-
4 Wheeler Projects:-
1) INITIAL PLANT SETUP:-
· Target: - From ZERO Machining line to 16 Machining Lines.
· Model: - INNOVA (TOYOTA)
· No of Lines Setup Alone: - 06 Lines Setup & SOP (Achieved the Target )
· Type Of Line Setup :- Front Axle Sub Assy, Propeller Shaft Sub Assy & Rear Axle Sub
Assy.
· No of Machines Setup:- Total – 26 Machines.
Disc, Front#1 ( 10 Machines), Attachment #1 & #2 ( 5 Machines ), Stiffener #1,#2 ( 4
Machines ) & SCB #1 ( 9 Machines ).
· Type Of Machines Setup:-
( Horizontal & Vertical Turning Lathes, Vertical & Horizontal Machining Centres, Induction hardening
Machines, Grinding Machines ( Cylindrical Grinding & Vertical Double Surface Grinding ), Runout
Checking Machines, Balancing Machines, Washing Machines, Painting machines & Oven Machine
etc… )
· Major Achievements: - Worked with Green Fill Project & Achieved within Target Date.
2) FRONT AXLE ASSEMBLY LINE SETUP :-
· Model:- INNOVA ( TOYOTA )
· Main Machining Parts Assembled:- Disc, Brake, Knuckle & Front Hub.
· Major Achievements: - Line Transferred from TKAP, Installed, Commissioned, Line
Prove Out & Line off for SOP is done within 4 Days.
3) Working as a SAFETY COMMITTEE MEMBER – Additional Activity.
4) Developed a Zero Claim Project for solving the Chronic Issues in the line.
5) Cost Reduction Activity in Front Axle Assembly Line – Zero Paint Touchup Activity.
Cost Saved to the company – 2 Man power Per day.
Cost Saved On Zero Paint Touch Up Activity Per Annum approximately 1.2 Lakhs Per Annum.
6) ANDON Board & Production Counter Board Installed in Individual Lines for Abnormal Calling &
Efficiency Visualization – TPS Implementation ( JIDOKO CONCEPT )

3. 7) Cost Saved On Hand Gloves Per Annum About 1.8 Lakhs Per Annum.
8) Electricity power saving by Mercury/Sodium vapor lamps replacement with LED lamps – EMS,
Experience Details:
Company Profile: Aisin Takaoka India Auto Parts Pvt. Ltd., ( AT-IA ) is an Auto Parts manufacturing
company in India. ATIA is newly established in 2012.AT-IA is lead and fully supported by AT-ASIA based on
transferred technologies & systems and from AT-Japan also. ATIA manufactures Front Axle. Rear Axle and
Propeller Shaft machining parts & Front axle Assembly for Automotive. Presently ATIA is a key supplier to
Toyota Kirloskar Auto Parts Pvt. Ltd & Toyota Kirloskar Motor Private Limited.
Nature of Job:
New Projects:
· Preparations of Machine specifications for new Machines & Identifying potential vendors, conduct
Technical and commercial evaluation and submit the proposal to Management for finalization of
contract.
· Machine inspection at supplier end to ensure machine suitability (Local).
· Installation & Commissioning Of machines for increasing the Capacity of lines as per the
Production volume & New Lines.
· New Line Setup & Proving of Individual Machines & the entire Line.
· Proving out the components on the machines.
· Selection of Machines for various machining process.
· Identifying the areas of continuous process improvement in all Machines.
· Line Concerns Solving for abnormality prevention.
· Kaizen Activity for the Continuous Improvements & 5S in all Lines
· Preparation of Master Schedules & Daily Activity Schedule.
· Leader of CFT to reach QCD targets.
New Model Development:-
· New Model – 640A.
· Procure drawings/ specifications from Customer for new models, perform necessary modifications in
the existing machines & designing of Process, fixtures, jigs, Tools & CNC programming
to prepare the new parts/Models.
· Prepare the detailed internal schedule – Master Schedule for & daily activity schedule various trial
stages based on timelines shared by Customers, coordinate & ensure implementation of the schedule
by the concerned in-charges.
· Proving out the Components on the machine based on drawing requirements.
Previous Job Profile:

4. Company Profile: CUBIC CONTROL SYSTEMS is an IS0 9001-2008; ISO 14001-2004 & OHSAS18001
Certified Company, is one of the leading Power and Automation panel integrators in Bangalore. CUBIC
CONTROL SYSTEMS is committed to excellence in Power and Automation switchboard applications for the
betterment of business and social community. CUBIC CONTROL SYSTEMS has been executing Panel
Integration work for different OEMs like ABB, SIEMENS, L&T, GE, Crompton Greaves and other OEMs in the
past years
Nature of Job:
· Responsible for all ISO related activities. ( ISO 9001, 14001, 18001 ).
· Responsible for all Incoming, In- Process & Final Inspection with documentation
· Responsible for handling all customer complaints on quality issues & to resolve
the same.
· To manage customer audits & subsequently fulfill their requirements.
· To ensure & maintaining activities as per pre-determined calendar of events.
· Fix internal auditors & approve them and their audits.
· Planning of Preventive maintenance for all equipment as per schedule.
· Final Testing & Performance Verification of Control Panels.
· Vendor Evaluation & Performance Rating.
Name of the Company: TRIDENT POWERCRAFT PVT.LTD, [UNIT OF EMERSON POWER
GENERATION]
Company Profile: Trident Powercraft Pvt Ltd. Is An IS0 9001-2008, ISO 14001-2004 & BS OHSAS18001
Certified Emerson Group Company With Joint Venture Between Leroy Somer, Is Engaged In Mass Production
& Development Of A.C Generators Of Different Capacity From 5 KVA -250 KVA For K.O.E.L Pune, It Is
Located At Bangalore. The Hubli Unit Is Engaged In Manufacturing Of Smaller Frame From 5 KVA – 63 KVA.
Nature of Job :
· Production Planning of Stators & Rotors Assembly as per Marketing Plan.
· Co-Ordinating with MMD & Mktg Dept Weekly Basis.
· Identifying Non Value Added Process From Processes.
· Cost Reduction Activity.
· Value Engineering Activity.
· Corrective & Preventive Actions for Test Bed Rejection.
Academic Credentials:

5. Qualificatio
n
Father’s Name : D.Mani
Date of Birth : 27-09-1988
Gender : Male
Marital Status : Unmarried
Nationality : Indian
Religion : Hindu
Linguistics Known : English, Hindi, Kannada, Telugu, Tamil
& Japanese - Understandable (N- 5 Level )
I hereby declare that the above information furnished by me is true and correct to the best of my knowledge.
SURENDRA.M
Place: Bangalore
Board/University Specializatio
n
Year of
Passin
g
Aggregate RESULT
B.E V.T.U, Acharya
Institute of
Technology,
Bangalore
E.E.E 2010 65.00% First class
Personal Information:
Declaration:

6. Qualificatio
n
Father’s Name : D.Mani
Date of Birth : 27-09-1988
Gender : Male
Marital Status : Unmarried
Nationality : Indian
Religion : Hindu
Linguistics Known : English, Hindi, Kannada, Telugu, Tamil
& Japanese - Understandable (N- 5 Level )
I hereby declare that the above information furnished by me is true and correct to the best of my knowledge.
SURENDRA.M
Place: Bangalore
Board/University Specializatio
n
Year of
Passin
g
Aggregate RESULT
B.E V.T.U, Acharya
Institute of
Technology,
Bangalore
E.E.E 2010 65.00% First class
Personal Information:
Declaration: