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Processed flat rolled
products division
we give shape to steel
Marcegaglia is the leading industrial group
worldwide in the steel processing sector,
with a yearly output of 5 million tonnes.
2
Founded in 1959 and fully owned by the
Marcegaglia family, the group is headquartered
in Gazoldo degli Ippoliti, Mantova.
After first transformation, within its controlled
value chain Marcegaglia develops the world’s widest
range of customer tailored steel
semi-products and finished goods.
Steno Marcegaglia, Founder (1930-2013)
Antonio Marcegaglia
Chairman
Chief Executive Officer
Emma Marcegaglia
Vice Chairman
Chief Executive Officer
3
Marcegaglia today
2013 2012 2011
Consolidated
sales (euro/000)
4.126.931 4.190.034 4.320.825
EBITDA 245.019 246.474 258.446
Cash flow 169.220 140.458 138.900
Sales in tonnes,
steel products
5.365.332 5.283.999 5.213.989
4
Marcegaglia today
OTHERS
10%
90% STEEL
•	5,3 million ton
	 processed yearly (2014)
•	4,2 billion euro sales (2014)
•	7,000 employees
•	1st
product range in the world,
		 in terms of width and variety
•	43 plants, 60 sales offices
	 210 representations
•	15,000 customers
•	6,000,000 sqm manufacturing areas
5
steel
product range
90%
MARCEGAGLIA coil division
- pickled coils
- cold rolled coils
- hot dip galvanised coils
- pre-painted steel products
MARCEGAGLIA
cold-drawn bar division
- carbon steel cold-drawn bars
- free cutting steel cold-drawn bars
MARCEGAGLIA
stainless steel division
-	stainless steel flat products
-	stainless steel welded tubes
-	stainless steel long products
- stainless steel cold-drawn bars
MARCEGAGLIA
processed flat rolled products division
- black strips and sheets
- pickled strips and sheets
- cold rolled strips and sheets
- hot dip galvanised strips and sheets
- oscillated wound coils
- diamond and teardrop patterned sheets
MARCEGAGLIA heavy plate division
- heavy plates
MARCEGAGLIA tube division
MARCEGAGLIA cold-drawn tube division
- carbon steel welded tubes
- cold-drawn welded tubes
- refrigeration tubes
6
Marcegaglia strategic positioning
Marcegaglia has pursued horizontal, downstream and upstream growth, and stands out today
as a unique player in the European steel industry and on a world scale, where key values
are synergies (raw material purchasing, processing, logistics, market), economies of scale, pro-
duction flexibility and product/market diversification.
• industrial partnerships
• long-term commercial agreements
• spot
Marcegaglia strategic sourcing policy
PRIMARY STEEL PRODUCTION
IRON MAKING STEEL MAKING CASTING HOT ROLLING
FIRST TRANSFORMATION
PICKLING COLD ROLLING GALVANISING COATING
SECOND TRANSFORMATION
TUBE WELDING PROFILING
CUTTING and
SLITTING
STAMPING
DISTRIBUTION
FINISHING and DISTRIBUTION
END USERS MARKET
INTERMEDIATION
7
Flats production
plants in Italy
Corsico
Ravenna
docks train truck
black coil
pickled coil
full hard coil cold-rolled coil
steel plates strips
pre-painted coil
pickling line
cold-rolling
mill
furnace skinpass
hot dip
galvanizing
service
centre
pre-painting
line
full hard
coils
pre-painted
coils
galvanised coil
galvanised
coils
pickled coils sheet
storage
strips
storage
cold-rolled
coils
Gazoldo
8
Worldwide presence
MAIN MANUFACTURING PLANTS
Munhall, USA
stainless tube and pipe
galvanised tubes
Garuva, Brazil
carbon and stainless
strips, sheets, tubes
Dudley, UK
carbon steel tubes
Kluczbork, Poland
carbon steel strips,
sheets, tubes
Vladimir, Russia
stainless steel flats, tubes
Yangzhou, China
carbon and stainless
tubes, also cold-drawn
Italy:
carbon and stainless
steel flats, tubes, bars
9
Processed flat rolled
manufacturing capacity
10
strip production
• hot rolled pickled
• cold rolled
• hot dip galvanised
total capacity:
1,300,000 tonnes/year
11
sheet production
• black
• hot rolled pickled
• cold rolled
• hot dip galvanized
• diamond and teardrop patterned
total capacity:
1,100,000 tonnes/year
12
Marcegaglia Ravenna
focus on commodities,
high productivity
and cost competitiveness
most competitive setup:
•	economies of scale
•	strategic location
•	advanced logistics
13
Marcegaglia Ravenna
capacities
•	pickling 	 3,000,000 tpy
•	cold rolling 	 2,000,000 tpy
•	hot-dip
	 galvanizing 	 1,600,000 tpy
•	pre-painting	 570,000 tpy
•	service centre	1,100,000 tpy
14
Marcegaglia HQ
Gazoldo degli Ippoliti
focus on
narrow strip re-rolling
• specialties
	 (EN 10139, work hardened)
•	high performance grades 		
	 (EN 10132/2 and /3
	 high carbon, CrVa, MnCr)
•	customised products
	 (fit for purpose
	 of specific customers)
15
Marcegaglia
Gazoldo degli Ippoliti
total capacity: 500,000 tpy
1 pickling line
5 cold rolling mills
•	up to 800 mm width
•	up to 4 mm thickness
2 temper mills
•	can process P&O, CR, HDG
2 oscillated wound line
9 cut-to-length lines
16
Marcegaglia Corsico
service centre
all the range up to 6 mm
• local domestic market
• South-central Germany
• South-central France
17
Marcegaglia Kluczbork
flats thickness 0,3 - 6,0
•	focus on Eastern Europe:
	 Poland, Czech & Slovak Rep,
	 Baltics, Scandinavia
•	service centre processing
•	all the group range of flats
•	tube mills
18
deliveries across
the EU and worldwide
In order to streamline
flows and provide accurate,
flexible and just-in-time service,
Marcegaglia has established
several logistic platforms
and consignment stocks
over Europe, served via train,
vessel or trucks
19
Delivery options
standard delivery to customer
customer
customer
customer
Just in time
Just in time
HUB
HUB
20
Main logistic hubs
Kolding, Denmark
Gdańsk, Poland
Constanţa, Romania
Gemlik, Turkey
Lyon, France
Karlsruhe, Germany
Hagen, Germany
Siegen, Germany
Tarragona, Spain
Newport, UK
Antwerpen, Belgium
21
Newport logistic
platform
In the UK we can operate through the
logistic hub of W.E. Dowds based
in Newport, South Wales.
Service guaranteed:
• Delivery from Marcegaglia
	 Ravenna plant to the logistic hub
	 via vessel
• Warehousing of the goods in a heated 	
	 and technically equipped warehouse
• Loading onto trucks on a call-off basis 	
	 for JIT service
• Customer call off directly
	 on W.E. Dowds digital logistic platform
22
Typical applications
23
Automotive
The automotive sector has been one
of the main focus points of the division.
Significant partnerships have been
established with some of the main
players, such as:
• FIAT
• Valeo
• Brose
• Continental
• Voestalpine
	Stamptec
• LUK/Schaeffler
• Faurecia
• Tower Automotive
• Allgaier/AEF
• Paul Craemer
24
HDG
HSLA
DEEP DRAWING
CR
HSLA
CUSTOMER SPECIFICATIONS
	FIAT
	 TL (VW)
	PSA
	 BROSE norm
Special tolerances and steel grades
are engineered according to
automotive manufacturing standards.
Automotive
25
Automotive
structural parts
• HSLA up to H500LA
• high carbon grades for 			
	 high-strength applications
• dual phase steels
• specific norms
	 for auto manufacturers
26
Automotive
safety & mechanical parts
• high carbon to C100
• CrMn
• CrV
27
Lamination:
motors & compressors
standard semi-processed
new high-performance
silicon grades up to M340
28
29
Household appliances
cold rolled
• deep drawing grades
		up to DC 06
• YD controlled yield
galvanized
• 0,4 to 4,0 mm thickness
• coating Z50 to Z600
• antifingerprint
30
Furniture
cold rolled
• deep drawing grades
• work hardened
• high carbon
• boron steels
galvanized
• extra smooth surface
31
Other specialties
coin stamping
fine blanking
radiators
• special tolerances
• mechanical properties
Processed flat rolled
product range
32
Black steel sheets
Min. thickness (mm)	 1.5
Max. thickness (mm) 	 20
Min. width (mm)	 1000
Max. width (mm)	 2000
Min. length (mm)	 200
Max. length (mm)	 16000
33
Min. thickness (mm)	 1.20
Max. thickness (mm) 	 12
Min. width (mm)	 8
Max. width (mm)	 1530
Pickled stripsSpecial
tolerances
upon
request
34
Min. thickness (mm)	 0.20
Max. thickness (mm) 	 4
Min. width (mm)	 8
Max. width (mm)	 1530
Cold rolled strips
35
Sheets from cold rolled coils
Min. thickness (mm)	 0,35
Max. thickness (mm) 	 3
Min. width (mm)	 1000
Max. width (mm)	 1500
Min. length (mm)	 200
Max. length (mm)	 12000
36
Hot dip galvanised strips
Min. thickness (mm)	 0.25
Max. thickness (mm) 	 4
Min. width (mm)	 8
Max. width (mm)	 1530
Special
tolerances
upon
request
37
Hot dip galvanized
steel sheets
Min. thickness (mm)	 0,3
Max. thickness (mm) 	 4
Min. width (mm)	 1000
Max. width (mm)	 1500
Min. length (mm)	 200
Max. length (mm)	 12000
38
Min. thickness (mm)	 2
Max. thickness (mm) 	 12
Min. width (mm)	 1000
Max. width (mm)	 1500
Min. length (mm)	 200
Max. length (mm)	 12000
Min. thickness (mm)	 2
Max. thickness (mm) 	 12
Min. width (mm)	 1000
Max. width (mm)	 1500
Min. length (mm)	 200
Max. length (mm)	 16000
Diamond and teardrop patterned steel sheets
Type 1 Type 2
39
Oscillated wound coils
Min. thickness (mm)	 1.2
Max. thickness (mm) 	 6
Min. width (mm)	 6
Max. width (mm)	 60
40
Standard packaging
STRIPS
Non
standard
packaging
is developed
according
to customer
request
BN6 BN9 / BN10BN7BN1 BN3BN2 BN4 BN11
Eye-to-side
Eye-to-side cradle
Eye-to-sky pallet
Wood pieces
Pallet 8x8
20-mm spacers
40-mm spacers
80-mm spacers
Plastic protection for wood pieces
Plastic film
Bitumen and poly-coated paper
Metal box
41
Standard packaging
SHEETS
Weight of standard packed unit < 5,00 t
Non
standard
packaging
is developed
according
to customer
request
BL1/C BL1T/C BL2/C BL2T/C BL3/C BL3T/C BL5I/C/M BL5IT/C/M
Cross straps
Longitudinal straps
Corner
Wood pieces
Pallet
Polyethylene raffia
Metal box
42
www.marcegaglia.com
thank you

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Nastri-Lamiere june2015

  • 2. we give shape to steel Marcegaglia is the leading industrial group worldwide in the steel processing sector, with a yearly output of 5 million tonnes. 2
  • 3. Founded in 1959 and fully owned by the Marcegaglia family, the group is headquartered in Gazoldo degli Ippoliti, Mantova. After first transformation, within its controlled value chain Marcegaglia develops the world’s widest range of customer tailored steel semi-products and finished goods. Steno Marcegaglia, Founder (1930-2013) Antonio Marcegaglia Chairman Chief Executive Officer Emma Marcegaglia Vice Chairman Chief Executive Officer 3
  • 4. Marcegaglia today 2013 2012 2011 Consolidated sales (euro/000) 4.126.931 4.190.034 4.320.825 EBITDA 245.019 246.474 258.446 Cash flow 169.220 140.458 138.900 Sales in tonnes, steel products 5.365.332 5.283.999 5.213.989 4
  • 5. Marcegaglia today OTHERS 10% 90% STEEL • 5,3 million ton processed yearly (2014) • 4,2 billion euro sales (2014) • 7,000 employees • 1st product range in the world, in terms of width and variety • 43 plants, 60 sales offices 210 representations • 15,000 customers • 6,000,000 sqm manufacturing areas 5
  • 6. steel product range 90% MARCEGAGLIA coil division - pickled coils - cold rolled coils - hot dip galvanised coils - pre-painted steel products MARCEGAGLIA cold-drawn bar division - carbon steel cold-drawn bars - free cutting steel cold-drawn bars MARCEGAGLIA stainless steel division - stainless steel flat products - stainless steel welded tubes - stainless steel long products - stainless steel cold-drawn bars MARCEGAGLIA processed flat rolled products division - black strips and sheets - pickled strips and sheets - cold rolled strips and sheets - hot dip galvanised strips and sheets - oscillated wound coils - diamond and teardrop patterned sheets MARCEGAGLIA heavy plate division - heavy plates MARCEGAGLIA tube division MARCEGAGLIA cold-drawn tube division - carbon steel welded tubes - cold-drawn welded tubes - refrigeration tubes 6
  • 7. Marcegaglia strategic positioning Marcegaglia has pursued horizontal, downstream and upstream growth, and stands out today as a unique player in the European steel industry and on a world scale, where key values are synergies (raw material purchasing, processing, logistics, market), economies of scale, pro- duction flexibility and product/market diversification. • industrial partnerships • long-term commercial agreements • spot Marcegaglia strategic sourcing policy PRIMARY STEEL PRODUCTION IRON MAKING STEEL MAKING CASTING HOT ROLLING FIRST TRANSFORMATION PICKLING COLD ROLLING GALVANISING COATING SECOND TRANSFORMATION TUBE WELDING PROFILING CUTTING and SLITTING STAMPING DISTRIBUTION FINISHING and DISTRIBUTION END USERS MARKET INTERMEDIATION 7
  • 8. Flats production plants in Italy Corsico Ravenna docks train truck black coil pickled coil full hard coil cold-rolled coil steel plates strips pre-painted coil pickling line cold-rolling mill furnace skinpass hot dip galvanizing service centre pre-painting line full hard coils pre-painted coils galvanised coil galvanised coils pickled coils sheet storage strips storage cold-rolled coils Gazoldo 8
  • 9. Worldwide presence MAIN MANUFACTURING PLANTS Munhall, USA stainless tube and pipe galvanised tubes Garuva, Brazil carbon and stainless strips, sheets, tubes Dudley, UK carbon steel tubes Kluczbork, Poland carbon steel strips, sheets, tubes Vladimir, Russia stainless steel flats, tubes Yangzhou, China carbon and stainless tubes, also cold-drawn Italy: carbon and stainless steel flats, tubes, bars 9
  • 11. strip production • hot rolled pickled • cold rolled • hot dip galvanised total capacity: 1,300,000 tonnes/year 11
  • 12. sheet production • black • hot rolled pickled • cold rolled • hot dip galvanized • diamond and teardrop patterned total capacity: 1,100,000 tonnes/year 12
  • 13. Marcegaglia Ravenna focus on commodities, high productivity and cost competitiveness most competitive setup: • economies of scale • strategic location • advanced logistics 13
  • 14. Marcegaglia Ravenna capacities • pickling 3,000,000 tpy • cold rolling 2,000,000 tpy • hot-dip galvanizing 1,600,000 tpy • pre-painting 570,000 tpy • service centre 1,100,000 tpy 14
  • 15. Marcegaglia HQ Gazoldo degli Ippoliti focus on narrow strip re-rolling • specialties (EN 10139, work hardened) • high performance grades (EN 10132/2 and /3 high carbon, CrVa, MnCr) • customised products (fit for purpose of specific customers) 15
  • 16. Marcegaglia Gazoldo degli Ippoliti total capacity: 500,000 tpy 1 pickling line 5 cold rolling mills • up to 800 mm width • up to 4 mm thickness 2 temper mills • can process P&O, CR, HDG 2 oscillated wound line 9 cut-to-length lines 16
  • 17. Marcegaglia Corsico service centre all the range up to 6 mm • local domestic market • South-central Germany • South-central France 17
  • 18. Marcegaglia Kluczbork flats thickness 0,3 - 6,0 • focus on Eastern Europe: Poland, Czech & Slovak Rep, Baltics, Scandinavia • service centre processing • all the group range of flats • tube mills 18
  • 19. deliveries across the EU and worldwide In order to streamline flows and provide accurate, flexible and just-in-time service, Marcegaglia has established several logistic platforms and consignment stocks over Europe, served via train, vessel or trucks 19
  • 20. Delivery options standard delivery to customer customer customer customer Just in time Just in time HUB HUB 20
  • 21. Main logistic hubs Kolding, Denmark Gdańsk, Poland Constanţa, Romania Gemlik, Turkey Lyon, France Karlsruhe, Germany Hagen, Germany Siegen, Germany Tarragona, Spain Newport, UK Antwerpen, Belgium 21
  • 22. Newport logistic platform In the UK we can operate through the logistic hub of W.E. Dowds based in Newport, South Wales. Service guaranteed: • Delivery from Marcegaglia Ravenna plant to the logistic hub via vessel • Warehousing of the goods in a heated and technically equipped warehouse • Loading onto trucks on a call-off basis for JIT service • Customer call off directly on W.E. Dowds digital logistic platform 22
  • 24. Automotive The automotive sector has been one of the main focus points of the division. Significant partnerships have been established with some of the main players, such as: • FIAT • Valeo • Brose • Continental • Voestalpine Stamptec • LUK/Schaeffler • Faurecia • Tower Automotive • Allgaier/AEF • Paul Craemer 24
  • 25. HDG HSLA DEEP DRAWING CR HSLA CUSTOMER SPECIFICATIONS FIAT TL (VW) PSA BROSE norm Special tolerances and steel grades are engineered according to automotive manufacturing standards. Automotive 25
  • 26. Automotive structural parts • HSLA up to H500LA • high carbon grades for high-strength applications • dual phase steels • specific norms for auto manufacturers 26
  • 27. Automotive safety & mechanical parts • high carbon to C100 • CrMn • CrV 27
  • 28. Lamination: motors & compressors standard semi-processed new high-performance silicon grades up to M340 28
  • 29. 29 Household appliances cold rolled • deep drawing grades up to DC 06 • YD controlled yield galvanized • 0,4 to 4,0 mm thickness • coating Z50 to Z600 • antifingerprint
  • 30. 30 Furniture cold rolled • deep drawing grades • work hardened • high carbon • boron steels galvanized • extra smooth surface
  • 31. 31 Other specialties coin stamping fine blanking radiators • special tolerances • mechanical properties
  • 33. Black steel sheets Min. thickness (mm) 1.5 Max. thickness (mm) 20 Min. width (mm) 1000 Max. width (mm) 2000 Min. length (mm) 200 Max. length (mm) 16000 33
  • 34. Min. thickness (mm) 1.20 Max. thickness (mm) 12 Min. width (mm) 8 Max. width (mm) 1530 Pickled stripsSpecial tolerances upon request 34
  • 35. Min. thickness (mm) 0.20 Max. thickness (mm) 4 Min. width (mm) 8 Max. width (mm) 1530 Cold rolled strips 35
  • 36. Sheets from cold rolled coils Min. thickness (mm) 0,35 Max. thickness (mm) 3 Min. width (mm) 1000 Max. width (mm) 1500 Min. length (mm) 200 Max. length (mm) 12000 36
  • 37. Hot dip galvanised strips Min. thickness (mm) 0.25 Max. thickness (mm) 4 Min. width (mm) 8 Max. width (mm) 1530 Special tolerances upon request 37
  • 38. Hot dip galvanized steel sheets Min. thickness (mm) 0,3 Max. thickness (mm) 4 Min. width (mm) 1000 Max. width (mm) 1500 Min. length (mm) 200 Max. length (mm) 12000 38
  • 39. Min. thickness (mm) 2 Max. thickness (mm) 12 Min. width (mm) 1000 Max. width (mm) 1500 Min. length (mm) 200 Max. length (mm) 12000 Min. thickness (mm) 2 Max. thickness (mm) 12 Min. width (mm) 1000 Max. width (mm) 1500 Min. length (mm) 200 Max. length (mm) 16000 Diamond and teardrop patterned steel sheets Type 1 Type 2 39
  • 40. Oscillated wound coils Min. thickness (mm) 1.2 Max. thickness (mm) 6 Min. width (mm) 6 Max. width (mm) 60 40
  • 41. Standard packaging STRIPS Non standard packaging is developed according to customer request BN6 BN9 / BN10BN7BN1 BN3BN2 BN4 BN11 Eye-to-side Eye-to-side cradle Eye-to-sky pallet Wood pieces Pallet 8x8 20-mm spacers 40-mm spacers 80-mm spacers Plastic protection for wood pieces Plastic film Bitumen and poly-coated paper Metal box 41
  • 42. Standard packaging SHEETS Weight of standard packed unit < 5,00 t Non standard packaging is developed according to customer request BL1/C BL1T/C BL2/C BL2T/C BL3/C BL3T/C BL5I/C/M BL5IT/C/M Cross straps Longitudinal straps Corner Wood pieces Pallet Polyethylene raffia Metal box 42