3. WHO ARE WE?
• We started in 1996 with the manufacturing and trading of water treatment
chemical – Sodium Hypochlorite
• Ozone came into the picture in 1998 and the company was established as “M/s
Ozone India”
ORAIPLGroupOfCompanies
Ozone India”
• In 2002, Ozone Research and Applications India Private Limited (ORAIPL)
announced itself in the country as the ORIGINAL EQUIPMENT MANUFACTURERS
OF OZONE GENERATORS with the aim of providing environmental solutions to the
world with ozone and has never looked back since…
“ When the well is dry, we learn the worth of water.”
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4. SERVICES OFFERED
• Laboratory Testing
• Treatability Studies with all AOP
combinations
• Bench Scale Experiment
• Setups Up to 15-20 Liters
• Pilot Testing
• AOP Reactors (60 -1000 Liters)• AOP Reactors (60 -1000 Liters)
• Process Testing On Site
• Engineering Support
• Design and Integration
• Application Consulting
• Process Selection
• Equipment Servicing
• After Sales
ORAIPL Group Of Companies
6. WHERE ARE WE LOCATED?
H.O.: 902, ‘Ozone House’, Khare Town, Dharampeth,
Nagpur-440010
Ph. No. 0712-2551055
Works: C-75, MIDC Industrial Area, Hingna, Nagpur-440028
Ph. No. 07104-235783
“By means of water, we give life to everything.”ORAIPL Group Of Companies
7. GROUP COMPANIES
• Ozone Research & Applications (I) Pvt. Ltd. – ORAIPL (Parent Company)
• Omniscient Treatment Technologies Pvt. Ltd. – OTTPL (Sister Firm)
• Green Agro Biosolids India Pvt. Ltd. – GABIPL (Sister Firm)
ORAIPL Group Of Companies
9. MANAGEMENT PROFILE
• Mr. Vishal Waindeskar: Director
• He qualified as a B.Tech in Chemical Engineering; one of the founders of ORAIPL with 20 years of
experience in water and wastewater treatment specializing in ozone technology. His curiosity and
perseverance to look for innovative solutions has brought the company to where it stands today.
• Mr. Rajesh Admane: Director
• He is an expert in Petrochemical Engineering and is one of the visionaries behind the emergence
ORAIPLGroupOfCompanies
ORAIPL. With an experience of 20 years in water treatment field, he forms a pillar of the ORAIPL
group.
• Mr. Vaibhav Gupte: Executive Director
• He is B.E in Electronics Engineering and has been leading the technical think-tank of our product
and operations since the beginning.
• Mr. Shailesh Gaidhane: Executive Director
• Mechanical Engineer with expertise in designing and commissioning of ozonisation systems since
15 years.
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10. OUR VISION
•To achieve constant growth, operational excellence and
customer satisfaction
•To develop new and innovative solutions for our
customers
•To pursue market share and revenue growth through
strategic tie ups that expand our product offering and
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strategic tie ups that expand our product offering and
enhance competitiveness
•To cater to all environment related problems and
provide our best in strategizing a scheme to save the
earth.
“Filthy water cannot be washed.”
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11. OUR STRENGTHS
• ORAIPL has been manufacturing ozone generators in
technical collaboration with M/s. Kaufmann
Umwelttechnik.
• M/s. Kaufmann Umwelttechnik, located in Germany was
established in 1982 and has operations worldwide.
• Well known organizations around the globe trust
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Kaufmann system with respect to ozone technology.
• ORAIPL also has a strategic alliance with Toshiba ,Japan.
• With a total workforce of 100 + employees, we have the
potential to execute any volume of project with ease.
• Registered in Govt. Organizations viz MAHAGENCO, BHEL,
Indian Railways , Ordnance Factories, Ministry Of Health,
CPWD, BARC, etc.
“Thousands have lived without love, not one without water.”
ORAIPLGroupOfCompanies
14. TECHNICAL STRENGTHS
Research & Development Department –
3 Chemists
•Ozone Research and Applications (I) Pvt. Ltd. has
an in-house R & D wing at its disposal headed by
the company’s Director himself Mr. Vishal
Waindeskar.
The Lab facility is well equipped with all the•The Lab facility is well equipped with all the
instruments and chemicals needed to carry out
treatability studies in various effluents.
•The Research Team comprises of Post Graduates
in Chemistry, Environmental Sciences etc.
•The R & D team is on a constant pursuit to come
up with innovative and cost effective solutions for
treating all sorts of wastewaters.
ORAIPL Group Of Companies
18. DOCUMENT LIST FOR AN IDEAL OZONE
GENERATION PLANT
1. PIPING & INSTRUMENTATION DIAGRAM
2. PROCESS DESIGN BASIS AN SIZING
CALCULATION
3. EQUIPMENT LAYOUT
4. SUB VENDOR LIST & INSPECTION CRITERIA
5. CONTROL PHILOSOPHY WITH PLC SYSTEM
CONFIGURATION DIAGRAM
6. CIVIL ASSIGNMENT DRAWING
7. ELECTRICAL LOAD LIST
16. QAP FOR COMPRESSORS MOTOR
17. DATA SHEET FOR INSTRUMENTS AND
ANALYSER ALONG WITH INSTRUMENT
HOOK UP DRAWING
18. DATASHEET & GA OF OZONE GENERATOR
MODULE
19. QAP OF OZONE GENERATOR MODULE
20. GA OF ATMOSPHERIC TANKS
21. GA OF PRESSURE VESSELS
DIAGRAM, PLC CONTROL SCHEMES (BLOCK
LOGIC), CONTROL DESK LAYOUT / GA
DRAWING, PLC HEAT DISSIPATION DATA
ALONG WITH PROCESS GRAPHIC
MANUSCRIPTS, PANEL & ELECTRONIC
EARTHING REQUIREMENT, PLC
CATALOGUE, PLC OWS/PRINTER
FURNITURE BOM
29. QAP AND FAT PROCEDURE FOR PLC
30. CABLE TRAY LAYOUT
31. DESIGN CALCULATION AND DATASHEET OF7. ELECTRICAL LOAD LIST
8. PIPING LAYOUT
9. DATASHEET & SLD FOR UPS, UPS SIZING
CALCULATIONS, BATTERY SIZING
CALCULATIONS
10. TECHNICAL DATA SHEET OF HORIZONTAL
PUMPS
11. TECHNICAL DATA SHEET OF COMPRESSORS
12. GA & DATA SHEET OF MOTORS
13. QAP FOR HORIZONTAL PUMPS WITH
MOTOR
14. QAP FOR PUMP MOTOR
15. QAP FOR COMPRESSORS WITH MOTOR
21. GA OF PRESSURE VESSELS
22. MECHANICAL DATASHEET WITH THICKNESS
CALCULATION FOR AIR DRIER, OXYGEN
GENERATOR, AIR RECEIVER, OXYGEN
RECEIVER, MOISTURE SEPERATOR AND
VENTURI INJECTOR
23. MECHANICAL DATASHEET FOR CHILLER
24. MECHANICAL DATASHEET & GA FOR
STRAINERS & VALVES
25. QAP FOR VALVES
26. INSTRUMENT SCHEDULE
27. VALVE SCHEDULE
28. PLC DOCUMENTS , GA & WIRING DETAILS
OF PLC PANEL, I/O LIST, BOM, MIMIC
31. DESIGN CALCULATION AND DATASHEET OF
VENTILATION FANS.
32. CABLE SCHEDULE, SUBMISSION OF CABLE
INTERCONNECTION DIAGRAM ALONG
WITH FIELD JUNCTION BOX
TERMINATIONS
33. PAINTING SCHEDULE
34. ENGINEERING BOQ
35. PG TEST PROCEDURE
ORAIPL Group Of Companies
19. ORAIPLGroupOfCompanies
“We have the ability to provide clean water for every man, woman and child on the
Earth. What has been lacking is the collective will to accomplish this. What are we
waiting for? This is the commitment we need to make to the world, now.” » Jean-Michel
Cousteau
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20. COOLING TOWERS AND POWER SECTOR
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{Water is} the one substance from which the earth can conceal nothing; it
sucks out its innermost secrets and brings them to our very lips.
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21. In Thermal Power Plants (Coal or Nuclear Based) where water is used as a working fluid; the low
pressure and low temperature steam is converted into liquid state for further operation. The condenser
which is basically a heat exchanger requires cooling water to condense the incoming steam. Hence, a
cooling tower becomes an auxiliary which circulates cooling water in the condenser. Due to the
continuous recirculation of water in the condenser, the following problems are observed:
• Corrosion of Pipes and Heat Exchanger Units
• Scaling in Condenser Pipes
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• Microbial Growth
• Due to scaling and biofilm formation, heat transfer rates are affected.
• Due to continuous deterioration of cooling water, more make up water is
required and blow downs are increased; subsequently reducing the Cycles
of Concentration (CoC).
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22. BENEFITS OF USING OZONE
Typical Problems
•Reduction in blow down rates due to improvement in the quality of the water under
recirculation.
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recirculation.
•Since ozone oxidizes the biofilm which serves as a binding agent adhering scale to heat
exchanger units; scale buildup is reduced and higher heat transfer rates are achieved.
•Due to lesser blow down rates, make up water requirement is reduced which leads to
financial savings.
•Requirement of chemicals for anti scaling and bio-fouling control are either reduced or
eliminated after a few months.
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23. OUR PROMINENT INSTALLATIONS:
• Khaparkheda Thermal Power Station : 6 kg/hr Ozonisation System (YOI: 2006)
• Indorama Synthetics: 40 g/hr Ozonisation System(YOI: 2008)
• Paras Thermal Power Station: 8kg/hr Ozonisation System( YOI: 2008)
• Paras Thermal Power Station (Raw Water): 2 kg/hr Ozonisation System (YOI: 2008)
• Khaparkheda Thermal Power Station (Raw Water): 2 kg/hr Ozonisation System (YOI: 2008)
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• Parli Thermal Power Station: 12 kg/hr Ozonisation System (YOI: 2009)
• Parli Thermal Power Station (Raw Water): 1.1 kg/hr Ozonisation System (YOI: 2009)
• Parli Thermal Power Station Unit II: 12 kg/hr Ozonisation System (YOI: 2010)
• Paras Thermal Power Station Unit II: 8 kg/hr Ozonisation System (YOI: 2013)
• Khaparkheda Thermal Power Station Unit II: 13kg/hr Ozonisation System (YOI: 2015)
• AIIMS, Bhubhaneshwar: 800 g/hr Ozonisation System (Under Execution)
• Karnataka Power Corporation Limited (in association with BHEL), Bellary: 20 kg/hr Ozonisation Plant (Under Execution)
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25. DRINKING WATER
ORAIPLGroupOfCompanies
Between earth and earth's atmosphere, the amount of water remains
constant; there is never a drop more, never a drop less. This is a story of
circular infinity, of a planet birthing itself.
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26. WHO estimates that, in India, about 38 million people are affected by waterborne diseases each year, of which
over 75% are children; 780,000 deaths are attributable to contaminated water and more than 400,000 can be
attributed to diarrhea alone. India ranks a dismal low 120th out of 122 nations for its water quality and 133rd
out of 180 nations for its water availability. Keeping in mind the above points; following problems are commonly
faced by our current drinking water facilities:
• Traces of inorganic contaminants(As, Cr, Mn, Fe, etc)
• DBP formation due to Chlorine (THM, HAA, etc)
• Traces of organic contaminants
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• Traces of organic contaminants
• Endocrine disruptors ( DDT, Oxybenzone, Atrazine, etc)
• Tastes and odours
• Improper Disinfection( Presence of E. Coli, Cryptosporidium, Salmonella,
Streptococci etc)
• Color
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27. BENEFITS OF OZONE IN DRINKING WATER
• Pre-Treatment using Ozone does the following:-
• Remove pathogens thus reducing challenges at final
disinfection especially Cryptosporidium which is highly
resistant to chlorination
• Make the water more responsive to final disinfection by
reducing chlorine demand and removing constituents of TOC-
turbidity, color, DOC, endocrine disruptors.
• Reduce the probability of THM by-product formation by
removing precursors to its formation in the initial stage itself.
ORAIPL Group Of Companies
28. OUR PROMINENT INSTALLATIONS
• Khaparkheda Thermal Power Staion: 150g/hr and 40 g/hr Ozonisation System (YOI: 1999)
• Manikgadh Cement: 120 g/hr Ozonisation System (YOI: 1999)
• Maharashtra Industrial Development Corporation, Jalgaon: 1600 g/hr Ozonisation System (YOI:
2002)
• MIDC, Kherdi Chiplun: 120 g/hr Ozonisation System (YOI: 2000)
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• MIDC, Kherdi Chiplun: 120 g/hr Ozonisation System (YOI: 2000)
• CPWD (Navegaon, Aurangabad, Amravati, Washim, Silchur): 10 g/hr Ozonsation Systems
• Chandrapur Thermal Power Station : 650 g/hr Ozonisation System (YOI: 2005)
• Ordnance Factory, Bhandara: 2 kg/hr Ozonisation System (YOI: 2015)
• Thavkar Aqua, Kingfisher, Bhartia Aqua (Packaged Drinking Water) e.t.c: Different Variants &
many more.
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30. LAKE REMEDIATION AND RIVER
DISINFECTION
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Wetlands have a poor public image. . . Yet they are among the earth's
greatest natural assets. . . mankind's waterlogged wealth.
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31. Lakes are suffering from different stress factors and need to be restored using different approaches. The eutrophication
remains as the main water quality management problem for inland waters: both lakes and reservoirs. The way to curb
the degradation is to stop the nutrient sources and to accelerate the restoration with help of in-lake technologies.
Especially lakes with a long retention time need (eco-) technological help to decrease the nutrient content in the free
water. The microbial and other organic matter from sewage and other autochthonous biomasses causes oxygen
depletion, which has many adverse effects. In less developed countries big reservoirs function as sewage treatment
plants. Natural aeration solves problems only partly and many pollutants tend to accumulate in the sediments. Problems
that arise at urban lakes:
• Increased pH levels due to the photosynthesis carried out by algae.
• Greenish Appearance due to algal bloom
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• Greenish Appearance due to algal bloom
• Reduced Dissolved Oxygen Levels with subsequent increase in BOD
• High Values of COD due to inflows of untreated sewage
• High Nutrient loading leading to algal bloom
• Presence of Total Coliform
• Unaesthetic Appearance
• Odor Issues
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32. REVIVAL JOBS TAKEN BY US:
• Ozonisation of the Holy Sarovar at Golden Temple Amritsar: 1.6 kg/hr Ozonisation System
(YOI:2005)
• Ozonisation of Holy Shivganga Pond at Deoghar: 3 kg/hr Ozonisation System (Under
Execution)
• River Disinfection at Ujjain Mahakumbh 2016 (Containerized Ozone System)
ORAIPLGroupOfCompaniesORAIPLGroupOfCompanies
37. WASTE WATER TREATMENT (ETPS & STPS)
ORAIPLGroupOfCompanies
Water is the most critical resource issue of our lifetime and our children's
lifetime.
The health of our waters is the principal measure of how we live on the
land.
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38. Industrial wastewater from different processing industries contains toxic
chemicals which may lead to reduction in the number of aquatic species or
complete destruction of aquatic life in extreme cases. Some chemicals also lead
to bioaccumulation, i.e. they become more concentrated as they move up the
food chain, posing toxicity problems even at very low concentrations. The effects
ORAIPLGroupOfCompanies
food chain, posing toxicity problems even at very low concentrations. The effects
of some of the chemicals on human health include increased risk of cancer,
neurological or reproductive effects and even mortality. Same is the case with
sewage discharge which contain many toxic chemicals and medicinal waste today;
and are contaminating our water bodies.
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39. Key Industries addressed via ozone are Textile, Pulp and Paper, Pharmaceutical, Dye, Cosmetics, Sugar, Tannery, Chemical, Oil,
Polymer, CETPs and many more. Ozone can help in addressing the following issues at all ETPs and STPs:
• Color Removal
• Recalcitrant COD removal
• Improvement of Biological Index (BOD/COD ratio) prior to biological treatment
• Cyanide and Phenol Oxidation/Destruction
• Ammonia and Nitrite Oxidation
• Sludge Reduction
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• Sludge Reduction
• Heavy Metal Removal
• Disinfection
• Odor Removal
• Sewage Reuse
• Hydrogen Sulphide Removal
• STP Exhaust
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40. OUR LATEST INSTALLATION AT FOREST
COUNTY, PUNE
• 400 KLD STP Reuse Plant At
Kharadi, Pune
ORAIPL Group Of Companies
Kharadi, Pune
• 160 g/hr * 2 Ozone
Generator System for
disinfection and odor
removal.
41. ORAIPL’S RESEARCH ON VARIOUS
EFFLUENTS
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The R & D Department headed by Mr. Vishal Waindeskar is on a constant
pursuit to give efficient and economical solutions to our clients.
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42. SWIMMING POOLS
The water in public swimming pools
contains microorganisms and unwanted substances,
which come from the skin and excretion products of
swimmers. Swimmers cause many pollutants to enter
the pool water, such as bacteria from saliva, excretion
products, pollution from swimwear, skin tissue, sebum,
sweat, nose and throat saliva, hairs, cosmetics
and ammonia (NH ). Aiming for clean swimming pool
ORAIPLGroupOfCompanies
and ammonia (NH3). Aiming for clean swimming pool
water through constant refreshment is often too
expensive. Also, this does not solve the problem of
pollutants that remain on swimming pool walls. The
water is recycled, causing pollutant and pathogen
concentrations to increase. Microorganisms will
multiply and this increases the risks of contagious
diseases.
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43. Disadvantages of using Chlorine:
Swimming pool water contains dissolved pollutants, such as urine and sweat and other
excretion products of swimmers. Sweat and urine largely consist of water, ammonia and
urea. The components of sweat and urine are not harmful for human health. However,
when these products react with disinfectants in the water, such as chlorine, unwanted
reaction products can be formed which consist mainly of chloramines. Also chlorine is
ineffective against many bacteria, viruses and parasitic protozoa.
ORAIPLGroupOfCompaniesORAIPLGroupOfCompanies
44. Benefits of Using Ozone:
• Purification
• No Chemical Buildup
• Clean and Appealing Water
• Constant Shocking Of Pool
• Increased Filter Efficiencies
Ozone Research and Applications (India) Pvt.
Ltd. has had numerous installations in this
sector. ORAIPL was selected in ‘Global Tender’
for swimming pool disinfection at 2012
Commonwealth Games, New Delhi. Our other
esteemed clients include IIT Powai, Mumbai
Cricket Association, Sports Complex Balewadi,
Hotel Radisson Blu and many more.
ORAIPLGroupOfCompaniesORAIPLGroupOfCompanies
45. OTHER FIELDS OF WORK
• Ozonolysis
• Advanced Oxidation Processes
• Aquaculture and Aquariums
• Fruits and Vegetables Washing (Onion Disinfection at Jain Irrigation Systems, Vegetable Washing at
Dinshaw’s etc )
• Air Treatment (Packaging, Indoor Air Treatment, Exhaust Treatment, Process Air Disinfection etc)
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• Air Treatment (Packaging, Indoor Air Treatment, Exhaust Treatment, Process Air Disinfection etc)
• Process Water (Installations for Mylan, BHEL, NALCO, Western Hill Foods, Godrej etc.)
• Grain Storage
• Clean In Place Systems
• Bleaching Operations
• Desilting of Lakes
• Boom Barriers for Floating Litter
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46. ORAIPL MAKING STRIDES IN ADVANCED
OXIDATION PROCESSES
ORAIPLGroupOfCompaniesORAIPLGroupOfCompanies
47. ORAIPL’S FIRST INSTALLATION IN AOP (CETP,
ANKLESHWAR)
• ORAIPL won its first project in Advanced Oxidation Process in the pre-treatment for
a CETP for Agro-waste at Ankleshwar via Detox Corporation.
• The CETP was designed to work on Multiple Effect Evaporators, however the
condensate from the MEE contains high recalcitrant COD which is difficult to
degrade by biological means since the Biodegradability Index in such waters aredegrade by biological means since the Biodegradability Index in such waters are
very low and also there might be some inherent toxicity to the biological flora
which might reduce their efficiency of BOD/COD reduction.
• Catalytic Ozonation (Ozone + Hydrogen Peroxide) was given a shot at the
condensate sample and the results achieved were highly favorable.
• After the AOP Treatment, there was an instant increase in the biodegradability
firstly due to the conversion of COD to BOD and secondly due to the reduction in
toxicity in the effluent.
ORAIPL Group Of Companies
48. AOP RESULTS FOR THE ANKLESHWAR CETP
MEE CONDENSATE
Sr. No. Time (in minutes) BOD COD BI
1. 0 (RAW SAMPLE) 674 3427 0.18
2. 30 Minutes (Peroxone
Treated)
1060 2880 0.36
3. 45 Minutes (Peroxone 1698 2880 0.583. 45 Minutes (Peroxone
Treated)
1698 2880 0.58
4. 60 Minutes (Peroxone
Treated)
1125 3072 0.36
5. 75 Minutes (Peroxone
Treated)
1097 2880 0.38
6. 90 Minutes (Peroxone
Treated)
1141 2784 0.40
ORAIPL Group Of Companies
49. PURCHASE ORDER FOR CATALYTIC OZONATION
AT ANKLESHWAR CETP
ORAIPL Group Of Companies
51. WELCOME TO THE WORLD OF OZONE
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Discovered by Christian Friedrich Schonbein in 1840
“The wars of the twenty-first century will be fought over water.”
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52. INSTALLATIONS OF OZONATORS AROUND
THE WORLD
• The first ozonation plant for Drinking Water Treatment was installed in the year
1906 at Nice, France.
• This technology is widely used in Europe and North America.
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• This technology is widely used in Europe and North America.
• There have been around 600+ installations only in the drinking water sector that
too till the year 2006 and numerous more in different applications.
• So we are certainly not the first ones to give this technology a shot which has been
giving excellent results since a century now.
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53. NOTEWORTHY FACTS ABOUT OZONE
• Soluble in water (At 20 deg Celsius, 570 mg/L).
• Known as Activated Oxygen
• Short Half- Life
• Peak absorption in the UV spectrum is 255.3 nm which protects us from the UV-C radiation
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• Peak absorption in the UV spectrum is 255.3 nm which protects us from the UV-C radiation
from the sun.( Ozone layer protects us from UV rays of the sun via this property.)
• Effective as a disinfectant and sterilizing agent.
• The second most powerful oxidant after Fluorine with an oxidation potential of 2.07 V.
• 3000 times stronger as a disinfectant with respect to chlorine.
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54. OZONE PRODUCTION
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• Although being an endothermic reaction, the ozone generation system still needs a
chilling system mainly due to the high amount of heat generated during corona
discharge.
• Reaction is reversible due to highly unstable nature of ozone
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55. METHODS OF PRODUCTION OF OZONE
• Natural
• Lightning.
• Solar radiation. {Ultraviolet wavelengths A, B, & C}
• Photochemical Smog in large cities.
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• Man-made methods
• Corona Discharge
• Ultraviolet Radiation(Absorption of light energy by O2)
• Electrolysis(Passing electricity through an electrolyte(mostly water) for direct diffusion)
• Radiochemical (High energy irradiation of oxygen by radioactive rays; not recommended
due to difficult handling of harmful isotopes)
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61. WHY OZONE IN WATER TREATMENT?
Ozone’s properties provide multiple benefits in water treatment:-
• Oxidation
• COD/TOC
• Increased DO so that no anaerobic condition is generated
• Fe/Mn
• Hydrogen Sulfide
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• Hydrogen Sulfide
• Taste and Odor
• Color
• Specific Chemicals (Endocrine Disruptors etc)
• Disinfection
• Bacteria/Biofilms( The subsequent inability to divide and form colonies.)
• Virus(The inability of the microorganism to form plaques in host cell.)
• Parasites ( The inability to replicate.)
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62. BENEFITS OF OZONE DUE TO ITS MICRO-
FLOCCULATION EFFECT
• Effect on Flocculation
• Less chemical coagulant
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• Lower solids handling
• Lower turbidity and particles
• Longer Run Time
• Less Backwashing
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67. ORAIPLGroupOfCompanies
We thank you for taking out time to go through our work. For more information,
please visit our website at www.oraipl.com.
For any queries email us at oraipl@oraipl.com ,
marketing@oraipl.com, sales@oraipl.com.
Contact us at 0712-2551055, 2528262, 07104-235783
ORAIPLGroupOfCompanies
