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Manufacturing technique of Nanomaterial's
Nanomaterial (For example:
Carbon nanotube)
Some nanomaterials occur naturally, but of particular
interest are engineered
nanomaterials (EN), which are designed for, and already
being used in many commercial
products and processes.
They can be found in such things as sunscreens,
cosmetics,
sporting goods, stain-resistant clothing, tires, electronics,
as well as many other everyday
items, and are used in medicine for purposes of
diagnosis, imaging and drug delivery.
Nanomaterials have extremely small size which having at least one
dimension 100 nm or less. Nanomaterials can be nanoscale in one
dimension (eg. surface films), two dimensions (eg. strands or fibres),
or three dimensions (eg. particles). They can exist in single, fused,
aggregated or agglomerated forms with spherical, tubular, and
irregular shapes. Common types of nanomaterials include nanotubes,
dendrimers, quantum dots
and fullerenes. Nanomaterials have applications in the field of nano
technology, and displays different physical chemical characteristics
from normal chemicals (i.e., silver nano, carbon nanotube, fullerene,
photocatalyst, carbon nano, silica).
According to Siegel, Nanostructured materials are
classified as Zero dimensional,
one dimensional, two dimensional, three
dimensional nanostructures.
Classification of Nanomaterials (a) 0D spheres and
clusters, (b) 1D nanofibers,
wires, and rods, (c) 2D films, plates, and networks, (d) 3D
nanomaterials
Nanomaterials (gold, carbon, metals, meta oxides and
alloys) with variety of morphologies (shapes) are
depicted in below figs.
Au nanoparticle Buckminsterfullerene FePt nanosphere
Titanium nanoflower Silver nanocubes SnO2 nanoflower
Nanomaterials deal with very fine structures: a
nanometer is a billionth of a meter. This
indeed allows us to think in both the ‘bottom up’
or the ‘top down’ approaches (Fig.) to
synthesize nanomaterials, i.e. either to assemble
atoms together or to dis-assemble (break, or
dissociate) bulk solids into finer pieces until they
are constituted of only a few atoms. This domain
is a pure example of interdisciplinary work
encompassing physics, chemistry, and
engineering upto medicine.
In principle we can classify the wet chemical synthesis of
nanomaterials into two broad groups:
1. The top down method: where single crystals are etched
in an aqueous solution for producing nanomaterials, For
example, the synthesis of porous silicon by electrochemical
etching.
2. The bottom up method: consisting of sol-gel method,
precipitation etc. where materials containing the desired
precursors are mixed in a controlled fashion to form a
colloidal solution.
The sol-gel process, involves the evolution of inorganic networks
through the formation of a colloidal suspension (sol) and gelation of
the sol to form a network in a continuous liquid phase (gel). The
precursors for synthesizing these colloids consist usually of a metal or
metalloid element surrounded by various reactive ligands. The starting
material processed to form a dispersible oxide and forms a sol in
contact with water or dilute acid. Removal of the liquid from the sol
yields the gel, and the sol/gel transition controls the particle size and
shape. Calcination of the gel produces the oxide
Sol-gel processing refers to the hydrolysis and condensation of
alkoxide-based precursors such as Si(OEt) 4 (tetraethyl orthosilicate,
or TEOS). The reactions involved in
the sol-gel chemistry based on the hydrolysis and condensation of
metal alkoxides
M(OR)z can be described as follows:
MOR + H2O → MOH + ROH (hydrolysis)
MOH + ROM → M-O-M + ROH (condensation)
Sol-gel method of synthesizing nanomaterials is very popular
amongst chemists and is widely employed to prepare oxide
materials. The sol-gel process can be characterized by a series of
distinct steps.
Fig.
Schematic representation of sol-gel process of synthesis of
nanomaterials
The gas-phase synthesis methods are of increasing interest because they allow
elegant way to control process parameters in order to be able to produce size,
shape and chemical composition controlled nanostructures. Before we discuss a
few selected pathways for gas-phase formation of nanomaterials, some general
aspects of gas-phase synthesis needs
to be discussed. In conventional chemical vapour deposition (CVD) synthesis,
gaseous products either are allowed to react homogeneously or heterogeneously
depending on a particular application.
1. In homogeneous CVD, particles form in the gas phase and diffuse towards a
cold surface due to thermophoretic forces, and can either be scrapped of from
the cold surface to give nano-powders, or deposited onto a substrate to yield
what is called ‘particulate films’.
2. In heterogeneous CVD, the solid is formed on the substrate surface,
which catalyses the reaction and a dense film is formed.
In order to form nanomaterials several modified CVD methods have been
developed. Gas phase processes have inherent advantages, some of which
are noted here:
•An excellent control of size, shape, crystallinity and chemical composition
•Highly pure materials can be obtained
• Multicomonent systems are relatively easy to form
• Easy control of the reaction mechanisms
Most of the synthesis routes are based on the production of small clusters
that can aggregate to form nano particles (condensation). Condensation
occurs only when the vapour is supersaturated and in these processes
homogeneous nucleation in the gas phase
is utilised to form particles. This can be achieved both by physical and
chemical methods.
Nanomaterials having wide range of applications in the field of
electronics, fuel cells, batteries, agriculture, food industry, and
medicines, etc... It is evident that nanomaterials split their
conventional counterparts because of their superior chemical,
physical, and mechanical properties and of their exceptional
formability.
•Fuel cells
•Carbon nanotubes - Microbial fuel cell
•Catalysis
•Sun-screen lotion
Thank you

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Manufacturing Techniques of Nanomaterials

  • 1. Manufacturing technique of Nanomaterial's
  • 2.
  • 4. Some nanomaterials occur naturally, but of particular interest are engineered nanomaterials (EN), which are designed for, and already being used in many commercial products and processes. They can be found in such things as sunscreens, cosmetics, sporting goods, stain-resistant clothing, tires, electronics, as well as many other everyday items, and are used in medicine for purposes of diagnosis, imaging and drug delivery.
  • 5. Nanomaterials have extremely small size which having at least one dimension 100 nm or less. Nanomaterials can be nanoscale in one dimension (eg. surface films), two dimensions (eg. strands or fibres), or three dimensions (eg. particles). They can exist in single, fused, aggregated or agglomerated forms with spherical, tubular, and irregular shapes. Common types of nanomaterials include nanotubes, dendrimers, quantum dots and fullerenes. Nanomaterials have applications in the field of nano technology, and displays different physical chemical characteristics from normal chemicals (i.e., silver nano, carbon nanotube, fullerene, photocatalyst, carbon nano, silica).
  • 6. According to Siegel, Nanostructured materials are classified as Zero dimensional, one dimensional, two dimensional, three dimensional nanostructures. Classification of Nanomaterials (a) 0D spheres and clusters, (b) 1D nanofibers, wires, and rods, (c) 2D films, plates, and networks, (d) 3D nanomaterials
  • 7. Nanomaterials (gold, carbon, metals, meta oxides and alloys) with variety of morphologies (shapes) are depicted in below figs. Au nanoparticle Buckminsterfullerene FePt nanosphere
  • 8. Titanium nanoflower Silver nanocubes SnO2 nanoflower
  • 9. Nanomaterials deal with very fine structures: a nanometer is a billionth of a meter. This indeed allows us to think in both the ‘bottom up’ or the ‘top down’ approaches (Fig.) to synthesize nanomaterials, i.e. either to assemble atoms together or to dis-assemble (break, or dissociate) bulk solids into finer pieces until they are constituted of only a few atoms. This domain is a pure example of interdisciplinary work encompassing physics, chemistry, and engineering upto medicine.
  • 10. In principle we can classify the wet chemical synthesis of nanomaterials into two broad groups: 1. The top down method: where single crystals are etched in an aqueous solution for producing nanomaterials, For example, the synthesis of porous silicon by electrochemical etching. 2. The bottom up method: consisting of sol-gel method, precipitation etc. where materials containing the desired precursors are mixed in a controlled fashion to form a colloidal solution.
  • 11. The sol-gel process, involves the evolution of inorganic networks through the formation of a colloidal suspension (sol) and gelation of the sol to form a network in a continuous liquid phase (gel). The precursors for synthesizing these colloids consist usually of a metal or metalloid element surrounded by various reactive ligands. The starting material processed to form a dispersible oxide and forms a sol in contact with water or dilute acid. Removal of the liquid from the sol yields the gel, and the sol/gel transition controls the particle size and shape. Calcination of the gel produces the oxide
  • 12. Sol-gel processing refers to the hydrolysis and condensation of alkoxide-based precursors such as Si(OEt) 4 (tetraethyl orthosilicate, or TEOS). The reactions involved in the sol-gel chemistry based on the hydrolysis and condensation of metal alkoxides M(OR)z can be described as follows: MOR + H2O → MOH + ROH (hydrolysis) MOH + ROM → M-O-M + ROH (condensation) Sol-gel method of synthesizing nanomaterials is very popular amongst chemists and is widely employed to prepare oxide materials. The sol-gel process can be characterized by a series of distinct steps. Fig.
  • 13. Schematic representation of sol-gel process of synthesis of nanomaterials
  • 14. The gas-phase synthesis methods are of increasing interest because they allow elegant way to control process parameters in order to be able to produce size, shape and chemical composition controlled nanostructures. Before we discuss a few selected pathways for gas-phase formation of nanomaterials, some general aspects of gas-phase synthesis needs to be discussed. In conventional chemical vapour deposition (CVD) synthesis, gaseous products either are allowed to react homogeneously or heterogeneously depending on a particular application. 1. In homogeneous CVD, particles form in the gas phase and diffuse towards a cold surface due to thermophoretic forces, and can either be scrapped of from the cold surface to give nano-powders, or deposited onto a substrate to yield what is called ‘particulate films’.
  • 15. 2. In heterogeneous CVD, the solid is formed on the substrate surface, which catalyses the reaction and a dense film is formed. In order to form nanomaterials several modified CVD methods have been developed. Gas phase processes have inherent advantages, some of which are noted here: •An excellent control of size, shape, crystallinity and chemical composition •Highly pure materials can be obtained • Multicomonent systems are relatively easy to form • Easy control of the reaction mechanisms Most of the synthesis routes are based on the production of small clusters that can aggregate to form nano particles (condensation). Condensation occurs only when the vapour is supersaturated and in these processes homogeneous nucleation in the gas phase is utilised to form particles. This can be achieved both by physical and chemical methods.
  • 16. Nanomaterials having wide range of applications in the field of electronics, fuel cells, batteries, agriculture, food industry, and medicines, etc... It is evident that nanomaterials split their conventional counterparts because of their superior chemical, physical, and mechanical properties and of their exceptional formability. •Fuel cells •Carbon nanotubes - Microbial fuel cell •Catalysis •Sun-screen lotion