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BUSINES
S&MANA
GEMENT
Quality Control
and Assurance
by: Shadi A. Razak 1
Objectives
• Understand the concept of quality
• Understand the difference between quality
control and quality assurance
• Understand the concept of total quality
management
• Evaluate the different approaches to quality
improvement
by: Shadi A. Razak 2
Structure
• Introduction
• Quality Control
• Quality Assurance
• Total Quality Management
• Quality Improvement
by: Shadi A. Razak 3
Quality
• is about the characteristics of a product or
service that help satisfy customers’ needs
• Customers’ expectations and businesses
ability to manage expectations are vital
by: Shadi A. Razak 4
INTRODUCTION
Quality
• From customer perspective
– Reliable
– Safe
– Durable
– Innovative
– Value for Money
by: Shadi A. Razak 5
INTRODUCTION
Quality
• Benefit business:
– Increase sales
– Customer loyalty (Brand loyalty)
– Reduce Costs
– Premium Pricing
• No need to have high quality product / service
to bring rewards to business
by: Shadi A. Razak 6
INTRODUCTION
Quality
by: Shadi A. Razak 7
INTRODUCTION
Quality
• In business involves :
– Quality Control
– Quality Assurance
– Total Quality Management
– Quality Improvement
by: Shadi A. Razak 8
INTRODUCTION
Quality control
• Is the inspection of the product or sample of
the products at the end of the production
process
by: Shadi A. Razak 9
QUALITY CONTROLINTRODUCTION
Quality control
by: Shadi A. Razak 10
QUALITY CONTROLINTRODUCTION
Concept Quality is controlled by one person (the manager) who
inspects the product at the end of the production
process
Costs A certain % rate of production will be rejected and
considered as a wasteful production
Processes More of a Flow production; It rarely halt the
production as the focus is on the job at hand
People Quality is the responsibility of one person ‘Quality
Inspector’; Usually is an Autocratic leader; Top-down;
One way communication
Quality assurance
• Method of agreeing and meeting quality
standards at each stage of the production
process
by: Shadi A. Razak 11
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE
Quality assurance
by: Shadi A. Razak 12
QUALITY CONTROLINTRODUCTION
Concept Quality is assured because the whole business is
focused on ensuring quality production
Costs Zero wasteful production; as every product is
expected to pass quality check
Processes Uses more of Cell production; It will halt the
production to fix any error in the process; this include
the suppliers and distributers as well
People Quality is the responsibility of the production team,
business adopt a total quality culture; Which exercise
a democratic consultative leadership; Circle
communication
QUALITY ASSURANCE
Total Quality Management
• Setting standards
• Applying the standards across
all business’ activities
• Guaranteeing that these standards will be met
by: Shadi A. Razak 13
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
Total Quality Management
• Lean production
• Quality chain
• Statistical process control (SPC)
• Mobilized workforce
• Market-oriented production
by: Shadi A. Razak 14
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
Total Quality Management
• Advantages:
– Motivate Workers
– Reduce long term cost
– Improve recognition of quality
– Create closer working relationships among all
stakeholders
by: Shadi A. Razak 15
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
Total Quality Management
• Disadvantages:
– Costly
– Might request staff training
– Long time to change business culture
– Difficult to maintain over long time
by: Shadi A. Razak 16
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
Quality improvement
• Different methods:
– Ishikawa (Fishbone Diagram)
– Kaizen
– National and International Standards
– Benchmarking
by: Shadi A. Razak 17
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
Benchmarking
• Identify the best in the field
• Copy and apply their production process and
management practice
• Attempt to exceed these standards
• Collaborate with others in the field to develop
the benchmark standard
by: Shadi A. Razak 18
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
Benchmarking
• Involve:
– Identify where quality has problems
– Find businesses with similar processes
– Identify the leading businesses of them
– Conduct research on their practices
– Implement measures and practices learned from
business research
by: Shadi A. Razak 19
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
National & International Standards
• A way to assure consumers the quality and
safety of a product/service
• Gaining certification of local or international
standard:
– Give competitive edge
– Save cost of withdrawing products
– Act as an insurance
– Bring better profit margin
by: Shadi A. Razak 20
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
National & International Standards
• For ISO 9000 accreditation; organisations has
to have:
– Staff development and appraisal
– Evaluate suppliers
– Implement quality standards in all business areas
– Procedures fro dealing with defective
products
– Provide after sales service
by: Shadi A. Razak 21
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
Kaizen (Continues Improvement)
• Focus on continues change not one-time
changes
• Used more in Democratic – consultative
leadership environment
• Utilise 360 communication and human
relations motivation
by: Shadi A. Razak 22
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
Kaizen (Continues Improvement)
by: Shadi A. Razak 23
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
Kaizen (Continues Improvement)
• Requires:
– Support from all levels at work
– No blame attitude to problem raised
– Need to think the whole production process and
not small part of it
– Focus most is on the process and not the product
by: Shadi A. Razak 24
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
Ishikawa (Fishbone Diagram)
by: Shadi A. Razak 25
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
Summary
• Explained the concept of quality
• Differentiated between quality control and
quality assurance in business
• Explained the concept of total quality
management and its advantages
• Evaluated the different approaches to quality
improvement
by: Shadi A. Razak 26
QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT

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Quality in Business

  • 2. Objectives • Understand the concept of quality • Understand the difference between quality control and quality assurance • Understand the concept of total quality management • Evaluate the different approaches to quality improvement by: Shadi A. Razak 2
  • 3. Structure • Introduction • Quality Control • Quality Assurance • Total Quality Management • Quality Improvement by: Shadi A. Razak 3
  • 4. Quality • is about the characteristics of a product or service that help satisfy customers’ needs • Customers’ expectations and businesses ability to manage expectations are vital by: Shadi A. Razak 4 INTRODUCTION
  • 5. Quality • From customer perspective – Reliable – Safe – Durable – Innovative – Value for Money by: Shadi A. Razak 5 INTRODUCTION
  • 6. Quality • Benefit business: – Increase sales – Customer loyalty (Brand loyalty) – Reduce Costs – Premium Pricing • No need to have high quality product / service to bring rewards to business by: Shadi A. Razak 6 INTRODUCTION
  • 7. Quality by: Shadi A. Razak 7 INTRODUCTION
  • 8. Quality • In business involves : – Quality Control – Quality Assurance – Total Quality Management – Quality Improvement by: Shadi A. Razak 8 INTRODUCTION
  • 9. Quality control • Is the inspection of the product or sample of the products at the end of the production process by: Shadi A. Razak 9 QUALITY CONTROLINTRODUCTION
  • 10. Quality control by: Shadi A. Razak 10 QUALITY CONTROLINTRODUCTION Concept Quality is controlled by one person (the manager) who inspects the product at the end of the production process Costs A certain % rate of production will be rejected and considered as a wasteful production Processes More of a Flow production; It rarely halt the production as the focus is on the job at hand People Quality is the responsibility of one person ‘Quality Inspector’; Usually is an Autocratic leader; Top-down; One way communication
  • 11. Quality assurance • Method of agreeing and meeting quality standards at each stage of the production process by: Shadi A. Razak 11 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE
  • 12. Quality assurance by: Shadi A. Razak 12 QUALITY CONTROLINTRODUCTION Concept Quality is assured because the whole business is focused on ensuring quality production Costs Zero wasteful production; as every product is expected to pass quality check Processes Uses more of Cell production; It will halt the production to fix any error in the process; this include the suppliers and distributers as well People Quality is the responsibility of the production team, business adopt a total quality culture; Which exercise a democratic consultative leadership; Circle communication QUALITY ASSURANCE
  • 13. Total Quality Management • Setting standards • Applying the standards across all business’ activities • Guaranteeing that these standards will be met by: Shadi A. Razak 13 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
  • 14. Total Quality Management • Lean production • Quality chain • Statistical process control (SPC) • Mobilized workforce • Market-oriented production by: Shadi A. Razak 14 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
  • 15. Total Quality Management • Advantages: – Motivate Workers – Reduce long term cost – Improve recognition of quality – Create closer working relationships among all stakeholders by: Shadi A. Razak 15 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
  • 16. Total Quality Management • Disadvantages: – Costly – Might request staff training – Long time to change business culture – Difficult to maintain over long time by: Shadi A. Razak 16 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ
  • 17. Quality improvement • Different methods: – Ishikawa (Fishbone Diagram) – Kaizen – National and International Standards – Benchmarking by: Shadi A. Razak 17 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 18. Benchmarking • Identify the best in the field • Copy and apply their production process and management practice • Attempt to exceed these standards • Collaborate with others in the field to develop the benchmark standard by: Shadi A. Razak 18 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 19. Benchmarking • Involve: – Identify where quality has problems – Find businesses with similar processes – Identify the leading businesses of them – Conduct research on their practices – Implement measures and practices learned from business research by: Shadi A. Razak 19 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 20. National & International Standards • A way to assure consumers the quality and safety of a product/service • Gaining certification of local or international standard: – Give competitive edge – Save cost of withdrawing products – Act as an insurance – Bring better profit margin by: Shadi A. Razak 20 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 21. National & International Standards • For ISO 9000 accreditation; organisations has to have: – Staff development and appraisal – Evaluate suppliers – Implement quality standards in all business areas – Procedures fro dealing with defective products – Provide after sales service by: Shadi A. Razak 21 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 22. Kaizen (Continues Improvement) • Focus on continues change not one-time changes • Used more in Democratic – consultative leadership environment • Utilise 360 communication and human relations motivation by: Shadi A. Razak 22 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 23. Kaizen (Continues Improvement) by: Shadi A. Razak 23 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 24. Kaizen (Continues Improvement) • Requires: – Support from all levels at work – No blame attitude to problem raised – Need to think the whole production process and not small part of it – Focus most is on the process and not the product by: Shadi A. Razak 24 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 25. Ishikawa (Fishbone Diagram) by: Shadi A. Razak 25 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT
  • 26. Summary • Explained the concept of quality • Differentiated between quality control and quality assurance in business • Explained the concept of total quality management and its advantages • Evaluated the different approaches to quality improvement by: Shadi A. Razak 26 QUALITY CONTROLINTRODUCTION QUALITY ASSURANCE TMQ QUALITY IMPROVEMENT