This is a unique webinar designed specifically for our customers that want to know more about the validation of our model. We put together this slide deck and discussion together to solely review our validations in the wind industry.
2. DigitalClone® is a “Small Data” Approach
A “small data” approach to determine component and system
failure rates
DigitalClone® Wind Validations 2
• When bearings enter failure, it happens very fast... minutes, hours, days
• That fast failure causes failure in other expensive components
• Save the bearing and you get life extension and a larger pay back than Big Data
3. “Small Data” Approach
Operators and suppliers will know the earliest point in time when
critical components will begin to fail and have options to extend life
DigitalClone® Wind Validations 3
4. “Small Data” Approach
This means you now have much more information on asset life, life extension, financial impact
DigitalClone® Wind Validations
Earliest Failure
Reporting & Actions
Known Component
Failure
Accurate Financial
Planning
• 18 month Rolling O&M Forecasting • CBM Optimization• Risk Management
4
6. Overview of Sentient’s 6-step Technology Process
DigitalClone® Wind Validations 6
Calculate Component
Stresses (bulk)
Build Material
Microstructure Model
Build Surface Model
Calculate Probabilistic Life
Predict Failure Mode &
Component Life
Simulate Material
Microstructure Response
Subsurface crack
network
Contact Surface
Sub-surface
Ground Finish
Superfinish
2.1. 3.
4.5.6.
7. 3 Life Extension Services
1. DigitalClone®
• Materials-Based Computational
Testing (SaaS)
2. DigitalClone® Live for Operators
• Life Extension of Gearboxes, Main
bearings, Pitch Bearings
3. DigitalClone® Live for Suppliers
• Interfacing Suppliers with Operators
DigitalClone® Wind Validations 7
Pedigree: This is the same process the military did with us. We were built from the ground up to work with the Technologies who manage the Death process.
30M investment from DoD, DoE
Built for the worlds largest OEMs
10 years design and validation
Introduced into wind
18000 assets under contarct
Focused on making the operators sucessful
Working with suppliers to match operator demand with supply
Bearings are unique to other components in that they have a realitvely long initiation of failure (What Sentient Sees) and a extremely short propagation of failure (What sensors see)
When bearings propagate failure, unusable failure, it happens very fast, minutes, hours, days - if you are lucky. That fast failure causes failure in other expensive components. Save the bearing and you get life extension and a larger payback than big data.
Therefore Big Data from Sensors like GE Predix and the plethora of Big Data offers, answers are too late for Life extension.