1. Sami Ali Helou 6375 Greenfield Rd. #1510
Elkridge, MD 21075
yahelou@gmail.com Cell: 901-283-3457
EXPERIENCE
ACell, Inc, Columbia, MD August 2014 – Present
Product Development Engineer II
Lead project on Urinary Bladder Matrix (UBM)-based devices developed for Temporomandibular joint (TMJ)
and Whipple Procedures
o Prototyped a variety of test samples and created multiple manufacturing techniques
o Developed new test protocols to characterize devices
o Assisted with obtaining Voice of Customer from Physicians
o Accustomed to IDE and PMA submissions
o Completed documentation for multiple Design Control Phases in accordance with ISO 13485
Drafted necessary DHF documents needed to complete line extension on existing product
Developed a prototype UBM-based foam and created test protocols for material characterization
Lead project in finding more efficient equipment for manufacturing UBM-based powder
Assisted with DHF compilation and closure of Audit reviews
Drafted an investigational study to improve the Endotoxin Testing SOP being used at ACell manufacturing
facilities
Conducted academic collaborations for pre-clinical studies for evaluation of UBM based devices
Wrote multiple documents for a new measurement system implemented within R&D lab:
o Test Method Validation
o Standard Operating Procedure
o Preventative Maintenance
o Installation/Operational Qualification
Olympus Medical, Memphis, TN October 2010 – August 2014
Product Development Engineer I (Oct. 2011 – Aug. 2014)
Project lead on chitosan-based technology for ENT (ear, nose, and throat) surgeons
o Prototyping of different wound healing mediums that are biocompatible and degradable for the sinus
o Help identify important formulation factors through design of experiments
o Coordinate surgeon review panels
Development engineer for DTAD; Released in 2013, DTAD is the first fully disposable and stand-alone
debrider for tonsillectomy and adenoidectomy
o Responsibilities dating from feasibility stage to post-launch support; delivery dates and cost of goods
were on target
o Experience with:
-Plastic injection molding
-Overmolding of thermoplastic elastomers
-Monopolar/bipolar electrosurgery
-Induction/ultrasonic welding
-DC/AC electric motors
-Solvent bonding of plastics
-Hipot testing with bronze, nitinol, titanium, and
stainless steel materials
Development engineer for cost savings project on multiple legacy lineups of debrider/burr blades
o Experience with: halar/chrome coating, electropolish, Electric discharge machining (EDM), laser
welding/cutting, unique 3-layer torque coil designs, burr tips
Product Development Intern (Oct. 2010 - Oct. 2011)
Assisted R&D drafter with multiple CAD projects
Assisted in compiling Design History File by creating Risk/Hazard Analysis, FMEA, Risk Considerations, &
Product Performance Specifications
Experienced with Change Orders, Process Control & Validation, Quality Management Systems, & IQ/OQ
Assisted with multiple proprietary projects including electrosurgical blades & otology implants
Wright Medical Technology, Arlington, TN August 2009 – September 2010
Regulatory Affairs Intern
Became well-acquainted with ISO 13485
Updated Design Control documentations with R&D
Compiled submission work including: 510(k) submissions for the U.S. & CE Marking for Class II & Class III
devices in the orthopedic industry (MIIG X3 injectable graft, ADVANCE knee system, OSTEOSET pellets)
Project lead for the creation of a database of all product codes & standards
Worked on smaller projects involving checking engineering drawings for accurate tolerances, Verification &
Validation documents, & summarization/analysis of clinical studies
2. University of Memphis, Memphis, TN Spring 2009
Graduate Assistant
Worked on multiple projects involving polymers, such as chitosan
Operated multiple equipment such as High Performance Liquid Chromatography, Instron, X-Ray Diffraction,
Fourier Transform Infrared Spectroscopy, & Scanning Electron Microscope
EDUCATION
University of Memphis, Memphis, TN August 2008 – May 2011
▪ MS Biomedical Engineering GPA: 3.66/4.0
▪ Thesis title: Evaluating elution & mechanical characteristics of a calcium sulfate bone graft substitute
containing amphotericin B, cefazolin, or vancomycin
Christian Brothers University, Memphis, TN August 2004 – May 2008
▪ BS Biology GPA: 3.45/4.0
SKILLS
Experience in programs such as Solidworks (Modeling/Drawing, Motion, Simulation), COSMOS, LabVIEW,
Minitab; Several R&D analytical/characterization equipment including Instron, Scanning Electron Microscope
(SEM), Differential Scanning Calorimetry (DSC), Particle Size Analyzer.
References upon Request