GECOS were Rehabilitated Under GECO HOLDING COMPANY ,Ministry of Water & Power Islamabad Pakistan Funded by USAID

1. GENCO HOLDING COMPANY
March 29, 2013

2. Key Areas
A. Summary
B. GENCO-1: Jamshoro Thermal Power Plant
C. GENCO-2: Guddu Thermal Power Plant
D. GENCO-3: Muzaffargarh Thermal Power Plant
Key Agenda
2Generation Holding Company

3. Generation Holding Company 3
GHC Summary
INSTALLED CAPACITY
1. GENCO-1 Jamshoro
1. TPS Jamshoro 850 MW
2. GTPS Kotri 174 MW
2. GENCO-2 Guddu
1. TPS Guddu 1,655 MW
3. GENCO-3 Muzaffargarh
1. TPS Muzaffargarh 1,350 MW
2. NGPS Piran Ghaib 195 MW
3. GTPS Faisalabad 244 MW
4. SPS Faisalabad 132 MW
4. GENCO-4 Lakhra
1. Lakhra FBC Power Plant 150 MW
Total GENCOs Installed Capacity 4,750 MW

4. Generation Holding Company 4
Rehabilitation Program
Major Power Plant in Operations
1. Jamshoro Power Plant (GENCO-1)
2. Guddu Power Plant (GENCO-2)
3. Muzaffargarh Power Plant (GENCO-3)

5. Generation Holding Company 5
POWER STATION
OPERATING CAPACITY
MW
CAPACITY BEFORE
REHABILITATION
AFTER
REHABILITATION
CAPACITY GAIN
TPS Jamshoro - JPCL 225 710 485
TPS Guddu - CPGCL 980 1475 495
TPS Muzaffargarh - NPGCL 650 1175 525
TOTAL 1855 3360 1505
GHC Summary
Rehabilitation – December 2013

6. USAID ASSISTANCE PROGRAM
 Under the Empower Pakistan-Energy policy program, USAID
extended its cooperation to recapture the lost capacity of power
units and optimize their performance through rehabilitation and
maintenance of core power plants of GENCOs.
 The performance of units of Thermal Power Station Jamshoro, Unit
No 5,7&8 of TPS Guddu and units of Thermal Power Station
Muzaffargarh was assessed by the USAID Team of experts and a
gain of 315 MW was estimated through an assistance of 51.621
Million US$ which was later increased to 54.231 Million US$
(19.329, 19.124&15.778 MUS$ for GENCO I, II & III respectively)
through a Project Implementation Letter (PIL) signed between the
GENCOS & USAID in April 2012.
 To execute this activity, Fixed Amount Reimbursement Agreement
(FARA) was signed among the generation companies and the USAID
in May 2010.
Generation Holding Company 6

7. USAID ASSESSED BENEFITS
Expected Benefits
TPS Jamshoro
Unit 1-4
TPS Guddu
Unit 5,7&8
TPS
Muzaffargarh
Unit 1-6
Heat rate (%) 4 3.59 2
Additional energy
Mkwh/year
530 237-272 930
Fuel savings Million
US$/year
11.4 3 17
Availability (%) 4-5 3-4 3-4
Expected Gain MW 95 55 165
Finances Million US$ 19.329 19.124 15.778

8. SUMMARY LATEST STATUS FARA / PIL (USAID) OF GENCOS
AS ON MARCH 18, 2013
COMPANY
(GENCO)
Amount allocated
under USAID (PIL)
Million US$
Reimbursed to
GENCOS Million US$
Claim submitted for
Reimbursement to
USAID Million US$
Balance Amount
allocated under
USAID (PIL) Million
US$
JPCL (GENCO-I) 19.329
14.893
(77.04%)
1.070
(5.54%)
3.366
(17.41%)
CPGCL (GENCO-II) 19.124
15.513
(81.12%)
-
3.611
(18.88%)
NPGCL (GENCO-III) 15.778
9.795
(62.08%)
2.573
(16.31%)
3.410
(21.61%)
TOTAL 54.231 40.201 3.643 10.387
Generation Holding Company 8

9. JAMSHORO POWER COMPANY LIMITED (GENCO-I)
PRESENT STATUS
 Procurement process for the purchase of spare parts as per
FARA/PIL has been started and 14.893 MUS$ (77.04%) of total
amount has been reimbursed & claims for 1.070 MUS$ (5.54%) of
the total amount have been lodged with USAID for reimbursement.
 Under rehabilitation of boiler equipment, replacement of Air Pre-
Heater Elements, final super heater tube elements, all burner guns
and some of the sootblowers of Unit No. 1 has been done so far
and the remaining work will be done after the receipt of material at
site. The capacity has been increased from 125 MW to 200 MW at
this Unit.
 HP Heaters & Economizer tubes at Unit No.2,3&4 have been
replaced and the work has been completed successfully. The
capacity has been increased from 100 to 510 MW at these units
(Unit 2, 3&4).
 Completion date of the project is March 31,2014.
Generation Holding Company 9

10. CENTRALPOWER GENERATION COMPANY LIMITED (GENCO-II)
PRESENT STATUS
• Purchase & Service Orders on April 10 & April 20, 2012
have been placed on to General Electric (GEII - OEM) for
the rehabilitation/up-rating work respectively.
• After opening of L/C (October 30, 2012), USAID was
persuaded and the funds have been delivered to SBP nostro
account amounting Million USD 15.513 (81.12%).
• M/s GE is ready to ship the parts (spares) of
uprate/upgrade of ST-5, Gt-07 and GT-08.
• The schedule of the shutdown of units will be after
reaching the last consignment at site (Guddu), tentative
w.e.f. April, 2013.
• Expected completion date of the project is August, 2013.
Generation Holding Company 10

11. NORTHERN POWER GENERATION COMPANY LIMITED (GENCO-III)
PRESENT STATUS
 So far 9.795 Million US$ (62.08%) of the allocated
funds have been reimbursed & claims for 2.573 MUS$
(16.31%) of the total amount have been lodged with
USAID for reimbursement.
 Rehabilitation of Unit No.1, 2&3 of TPS Muzaffargarh
has been completed and attained a gain of 220 MW
against the assessed capacity of 70 MW which is due
to further deration of units.
 Replacement of Economizer tubes & Air Preheater
Elements of Unit No. 6 is in progress after that the
same will be replaced at Unit No.5.
 Completion date of the project is June 30, 2013.
Generation Holding Company 11

12. Generation Holding Company 12
Rehabilitation Program
Jamshoro Power Plant (GENCO-1)

13. Generation Holding Company 13
GENERATION
GENCO – 1 Jamshoro Power Plant (1/3)
Unit Make DOC Fuel
Installed
capacity
Current
capacity
Design
Efficiency
Current
Efficiency
Unit 1 Japan 1990 RFO 250 MW 200 MW 36.63 % 30.60 %
Unit 2 China 1989 RFO/Gas 200 MW 170 MW 33.89 % 25.20 %
Unit 3 China 1990 RFO/Gas 200 MW 170 MW 33.89 % 25.20 %
Unit 4 China 1991 RFO/Gas 200 MW 170 MW 33.89 % 25.20 %
Total 850 MW 710 MW
Current Status

14. Generation Holding Company 14
GENERATION
GENCO – 1 Jamshoro Power Plant (2/3)
Unit
Installed
capacity
2007 IDC
NEPRA
Current
capacity
Design
Efficiency
2007 IDC
NEPRA
Current
Efficiency
Unit 1 250 MW 205 MW 125 MW 36.63 % 32.00 % 30.60 %
Unit 2 200 MW 165 MW 170 MW 33.89 % 27.80 % 25.20 %
Unit 3 200 MW 165 MW 170 MW 33.89 % 27.80 % 25.20 %
Unit 4 200 MW 165 MW 170 MW 33.89 % 27.80 % 25.20 %
Total 850 MW 700 MW 710 MW
This is the problem: The differential between tariff and actual generation.

15. CAPACITY GAIN AFTER REHABILITATION
Unit No.
Capacity Before
Rehabilitation
MW
Capacity After
Rehabilitation
MW
Capacity Gain By
March 2013
MW
Thermal Efficiency %
Before After Gain
1 125 200 75 33.95 35.88 5.70
2
100
170 70 28.47 32.37 13.70
3 170 170 28.47 32.37 13.70
4 170 170 28.47 32.37 13.70
Total 225 710 485 29.84 33.25 11.70
THERMAL POWER STATION JAMSHORO

16. PARAWISE REPLY OF NEPRA’s QUERRIES JPCL (GENCO-I)
a. Fuel flow meters have already been installed at units of Power Complex Jamshoro.
b. No Gas Chromatograph is installed at TPS Jamshoro. However, the case has been initiated
for the procurement and installation of the Choromatograph and successful bidder has
been recommended for approval by the competent Authority and will be installed soon.
c. Heat rate and initial dependability test of each generating block will be carried out after
calibration of fuel (Gas, Oil) flow meters. The case for calibration of fuel flow meters is
under process with USAID.
d. Gas supply agreement has already been signed with SSGCL on 10Apr 1995, whereas Fuel
oil supply agreement with PSO will be initiated shortly.
e. Power Purchase Agreement with the NTDC has already been signed on 26 November,
2010.
f. Tender for all GENCOs was invited by General Manager (Thermal) office but only a single
bidder participated without furnishing the earnest money and the case couldn’t be
matured. Keeping in view the Ministry of Water and Power (MoW&P) directions for hiring
of independent engineer, USAID was contacted for provision of assistance in this case. The
same will now be conducted by the independent engineer M/s PES as is appointed by the
USAID. Consent of NEPRA has also been taken on the issue.
g. After conducting the heat rate and initial dependable capacity modification in generation
license will be applied and thereafter power purchase agreement will be signed with NTDC.
Generation Holding Company 16

17. Generation Holding Company 17
Rehabilitation Program
Guddu Power Plant (GENCO-2)

18. Generation Holding Company 18
GENERATION
GENCO – 2 Guddu Power Plant
Unit Tech. Units DOC Fuel
Installed
capacity
Current
capacity
Block 1 CCGT 11 - 13 1992 - 1994 Gas 415 MW 230 MW
Block 2 CCGT 5 - 10 1985 - 1988 Gas 600 MW 370 MW
Block 3 ST 3 - 4 1980 & 1985 Gas/RFO 420 MW 270 MW
Block 4 ST 1 - 2 1974 Gas 220 MW 110 MW
Total 1,655 MW 980 MW
Current Status: 13 Units
900-920 MW is available at Gas as a fuel.

19. Generation Holding Company 19
GENERATION
GENCO – 2 Guddu Power Plant
Block
Designed
%
NEPRA
%
Present
%
Expected
%
Current
Capacity
Expected
Capacity
Block-I
(GT-11, 12 & ST-13)
48.20 40.00 36.32 40.00 230 385
Block-II
(ST-5, GT-7 & GT-8)
44.36 36.00 32.69 36.00 370 570
Block-III
(ST-3 and 4)
37.55 30.00 27.24 28.44 270 340
Block-IV
(ST-1&2)
37.50 28.00 25.43 27.33 110 180
980 MW 1475 MW
Post major Outages & Rehabilitation: An expected gain of 495 MW

20. CAPACITY GAIN AFTER REHABILITATION
Unit No.
Capacity Before
Rehabilitation
MW
Capacity After
Rehabilitation
MW
Capacity Gain By
March 2013
MW
Thermal Efficiency %
Block No Before After Gain
1 60 90 30
IV 23.05 23.05 00
2 50 90 40
3 140 170 30
III 27.26 28.44 4.15
4 130 170 40
5 0 80 80
II
32.71 36.00 9.137 0 100 100
8 80 100 20
6 75 75 00
37.58 37.77 0.509 105 105 00
10 110 110 00
11 80 130 50
I 36.34 40.15 9.5012 80 130 50
13 70 125 55
Total 980 1475 495
THERMAL POWER STATION GUDDU
Note:
1. For modification of Unit No. 1 & 2 by the Russian company, the L/C has been established for carrying out Gas firing
improvement.
2. At present Unit No. 5 is under Shutdown for want of repair of generator rotor at GE works Saudi Arabia. Rotor has reached at Port
at Karachi. The Unit will come back on bar in April, 2013 & take load 35-40 MW.
3. Unit No. 7 is under shutdown for want of new Torque Converter from M/s Voith Germany and is expected to be back on bar by
June 2013 & 90 MW load will be available on this Unit and Total gain at this block will be 125 MW ( ST 5 35 MW + GT 7 90
MW).
4. For Uprate/Upgrade of GE Units 5, 7 & 8, Purchase & Service Order has been placed on M/s GE USA. The job will be completed in
8-10 weeks as per schedule. 5. LOI in favour of M/s MAPNA Iran has been issued to carry out the overhauling job of the Siemens
Units 11, 12 & 13. Service order yet to be issued. The job will be carried out one by one on each Unit in 105 days starting from
mid April, 2013 .

21. PARAWISE REPLY OF NEPRA’s QUERRIES CPGCL (GENCO-II)
a. Fuel flow meters have already been installed on steam units and gas turbines of Power Complex
Guddu.
b. The tender invited fifth time for the procurement of gas chromatograph that was opened on 19-
02-2013 and is in evaluation process. The same will be installed / commissioned in next 4-6
months. The previously called tenders could not be matured due to bid did not received.
c. Heat rate and initial dependability test of each generating block will be carried out after
calibration of fuel (Gas, Oil) flow meters. The case for calibration of fuel flow meters is under
process with USAID.
d. Fuel Supply Agreement (FSA) with supplier (PSO) and Gas Supply Agreement with Pakistan
Petroleum Limited (PPL) and Sui Northern Gas Pipeline Limited (SNGPL) are in process.
e. Draft Power Purchase Agreement between NTDC and CPGCL has been submitted to NTDC on 05-
10-2012. Articles 1 to 7 of the Agreement have been discussed and remaining articles will be
discussed on 14-03-2013 as meeting date conveyed by the NTDC.
f. Tender for all GENCOs was invited by General Manager (Thermal) office but only a single bidder
participated without furnishing the earnest money and the case couldn’t be matured. Keeping in
view the Ministry of Water and Power (MoW&P) directions for hiring of independent engineer,
USAID was contacted for provision of assistance in this case. The same will now be conducted by
the independent engineer M/s PES as is appointed by the USAID. Consent of NEPRA has also
been taken on the issue. .
g. After conducting the heat rate and initial dependable capacity modification in generation license
will be applied and thereafter power purchase agreement will be signed with NTDC.
Generation Holding Company 21

22. Generation Holding Company 22
Rehabilitation Program
Muzaffargarh Power Plant (GENCO-3)

23. Generation Holding Company 23
GENERATION
GENCO – 3 Muzaffargarh Power Plant (1/5)
Unit Make DOC Fuel
Installed
capacity
Current
capacity
Unit 1 Russia 1993 RFO/Gas 210 90
Unit 2 Russia 1994 RFO/Gas 210 160
Unit 3 Russia 1995 RFO/Gas 210 160
Unit 4 China 1997 RFO/Gas 320 160
Unit 5 China 1995 RFO/Gas 210 100
Unit 6 China 1995 RFO/Gas 210 80
Total 1370 MW 750 MW
Current Status

24. Generation Holding Company 24
GENERATION
GENCO – 3 Muzaffargarh Power Plant (2/5)
Block
Designed
%
NEPRA
%
Present
%
Expected
%
Current
Capacity
Expected
Capacity
Unit 1 36.77 33.00 30.41 32.41 90 165
Unit 2 36.77 33.00 31.97 32.66 160 170
Unit 3 36.77 33.00 31.26 32.12 160 170
Unit 4 36.70 33.00 28.80 34.02 160 210
Unit 5 31.65 29.00 24.55 26.60 100 140
Unit 6 31.65 29.00 25.01 26.55 80 120
750 MW 975 MW
Post major Outages & Rehabilitation

25. CAPACITY GAIN AFTER REHABILITATION
Unit No.
Capacity Before
Rehabilitation
MW
Capacity After
Rehabilitation
MW
Capacity Gain By
March 2013
MW
Thermal Efficiency %
Before After Gain
1 90 185 80 30.41 32.41 6.57
2 110 185 70 31.97 32.66 2.15
3 110 185 70 31.26 32.12 2.75
4 160 280 100 28.80 34.02 18.12
5 100 170 70 24.55 26.60 8.35
6 80 170 90 25.01 26.55 6.15
Total 650 1175 525 28.66 30.72 7.18
THERMAL POWER STATION MUZAFFARGARH

26. PARAWISE REPLY OF NEPRA’s QUERRIES NPGCL (GENCO-III)
Generation Holding Company 26
a. Fuel flow meters have already been installed at units of Power Complex Muzaffargarh.
b. No chromatograph meter is installed at TPS Muzaffargarh. Calorimeter is installed by Sui
Northern Gas Pipelines Limited (SNGPL) at their gas Station TPS Muzaffargarh. The monthly
calibration of the Calorimeter is carried out by the joint metering Committee of SNGPL and TPS
Muzaffargarh. Procurement case for chromatograph meter is in process.
c. Heat rate and initial dependability test of each generating block will be carried out after
calibration of fuel (Gas, Oil) flow meters. The case for calibration of fuel flow meters is under
process with USAID.
d. Fuel Oil Supply agreement has been signed between NPGCL and Pakistan State Oil Company
Limited (PSO) on dated 16.09.2009. Request of Gas Supply Agreement between NPGCL (GENCO-
III) and SNGPL has been made several times. SNGPL rejected the request for GSA of even 10
MMCFD with TPS Muzaffargarh due to their system constraints. GSA already exists between
WAPDA and SNGPL to supply 25 MMCFD gas to Gas Turbine Power Station Faisalabad, however,
GSA is not being implemented on part of SNGPL.
e. Power Purchase Agreement was signed in 1999 but expired. The restated PPA is in the process of
finalization and Draft PPA is in the process of finalization with CPPA. The finalization of PPA will be
after Heat Rate/CDC test.
f. Tender for all GENCOs was invited by General Manager (Thermal) office but only a single bidder
participated without furnishing the earnest money and the case couldn’t be matured. Keeping in
view the Ministry of Water and Power (MoW&P) directions for hiring of independent engineer,
USAID was contacted for provision of assistance in this case. The same will now be conducted by
the independent engineer M/s PES as is appointed by the USAID. Consent of NEPRA has also
been taken on the issue.
g. After conducting the heat rate and initial dependable capacity modification in generation license
will be applied and thereafter power purchase agreement will be signed with NTDC.

27. Generation Holding Company 27
Genco Holding Company Limited
THANKS