3 Dimensional Services Group

3Dimensional Services Group
Prototype And Low Volume manufacturing

High Precision Metal Stampings
3 Dimensional Services
50,000 Sq. feet • Small To Medium Brackets
Metal processing • Deep Draw Forming
• High Definition Stamping

Injection Molding/Casting
Urgent Plastics Services
50,000 Sq
50 000 Sq. feet • In House
In-House Pattern Shop
Plastics and Castings • Sand, Plaster, Investment castings
• Sonic And Vibration Assembly

Robotic Welded Assemblies
Urgent Design & MFG
100,000 Sq. feet • Low-Volume Production
Assemblies & Metal Ops • High Pressure Hydro-forming
• Large Sheet Metal Stampings

CONTACT - Scott Duffie - Senior Sales Engineer - (248) 310-6304 - scott@3dimensional.com

3‐Dimensional Services Group

About 3-Dimensional Services Group
3-Dimensional is a leader in prototype and short run production.
Specializing in Steel fabrications , Plastic injection molding, laser
processing,
processing high tolerance machine castings robotic welding, and sheet
machine, castings, welding
metal stamping.
 Founded in 1992 and privately owned .
 4 locations: 3 in Michigan,1 in Germany , and representation in Brazil.
 Total operations of 200,000 square feet.
 Currently employ over 260 skilled employees.
 Understand how to respond – Timing is #1
 Large inventory of equipment and experienced with many industries.


Resources for Manufacturing
 CNC M hi i
Machining…………..…..48 CNC M hi
48 Machines
 3-Axis Laser Cutting …......…..7 Laser Cutting Systems
 5-Axis Laser Cutting…......….16 Laser Cutting Systems
 Metal Stamping …………...100+ Stamping Presses
 CNC Tube Bending ………......2 CNC Controlled Systems
 Hydroforming …….…………....2 In-House Systems
 Spot, Mig and Tig Welding….35 Manual Weld Stations
 Robotic MIG Welding………..15 Robotic Weld Arms
 Injection Molding……………..15 Injection Mold Presses
 Patterns and Castings…….…..5 In-House Pattern Makers
 EDM machines…..…………….7 Wire and 7 Carbon E.D.M
 Water Jet Cutting Machine .….1 CNC Controlled Systems
1

All In-House

Our Expertise
• P t t
Prototype and Sh t R M
d Short Run Manufacturing for parts and
f t i f t d
assemblies made from plastic, metal, or castings.
• Automotive
• Appliances
• The Department of Defense
• The Department of Energy
• Fuel Cells
• New Energy
• Office Furniture
• Out Door Equipment
• Off Road Vehicles


RP Models - SLA and SLS

DTM Sinterstation 2500
Selective Laser Sintering
w/12" Dia x 15“
work envelope

DTM Sinterstation 2000
Selective Laser Sintering
w/13" Dia x 15“
work envelope

Stereolithography SLA
S S
500 w 20"x20"x24"
work envelope

4 machines in-house - used for fit and function and design verification

Tooling Design and Manufacturing
Cad Packages:

 Pro-E
 UG
 Catia
 SDRC
 Autocad
 Powershape
 Powermill
 Solidview
 Mastercam

All tooling is designed and
manufactured in-house.

Over 28 Tool Design Engineers

CNC Machining – 3 Axis and 5-Axis

Over 50 cnc machines – up to 11’ x 17’ Travel for tooling and parts


Metal Stamping and Forming

50 presses over 100 tons 3 -4 week Lead times


Large Stamping: (16.5’ long frame stamping)

15 presses over 1000 tons

Fender for Lawn Tractor



Mower Deck Stampings:


Injection Molding:

(15) Molding Machines from 35 ton to 850 ton

Sample Fuel Parts:

3 - 4 week Lead times

Insert Molding

Insert Molded Electrical Terminals
- 4 to 5 weeks

Sample Lighting Parts:

4 week Lead times

Night Vision Housing

Over 50,000 units manufactured since 1998

Night Vision Housing

Hot Oil Tooling for High Impact Plastics

Show Display parts

The display board, showcasing Ford s F-150 Series ‘Built
board Ford’s F 150 Built
Ford Tough’ features replicas of frame cross sections, tow
hooks, hitch element, water pump impellor, spring and
turbocharger blades—24,300 pieces in total—reversed
engineered, surface profiled, analyzed, modeled, tooled,
injection molded and delivered by Urgent Plastic Services in
just five weeks.

Reverse Engineering and Injection molded
- Show Parts

Robotic Welding & Sub-Assembly

(15) Robotic Welders

Robotic Welded Mechanisms

Seating Components and Assemblies

Stampings, Castings, Robotic Welding, & Machining

Banjo Axle Assembly - 12 weeks

Robotic Welded Truck Frame

2 gantry welding systems

Complete Frame with
over 200 individual parts -
12 weeks


Frame / module assembly

Gantry weld system


Laser Processing 3-Axis and 5-Axis

(15) 5-Axis Lasers and (7) 3-Axis Lasers

Epoxy Molds and Urethane Parts

Temporary Tooling for 1 to 50 pcs in 2-4 weeks

Steel and Non-Ferrous Castings

In-House pattern shop to produce foundry tooling

Castings

All machining done in-house

Castings


CNC Tube Bending & Hydroforming

2 CNC Tube
Bending Machines

58,000 PSI with End
Feed Capability
F C


Wire EDM And Carbon EDM

12 Machines in-house

Waterjet Cutting Machine:

4 Head cutting systems 96"x144" Travel -12“ Thick Cutting Capacity

Maxx-Pro

Design and manufactured Mine-Roller interface assembly
Rapid Response Design
Created 3D Model in CAD Package
Design Approved for Application s
Multiple Vehicle Platform Applications

47 Individual Part Numbers
all components and assembly Completed in-house

Processes used:
Laser Cutting, Water jet Cutting, CNC machining & Lathe turning
Robotic & Manual MIG Welding
CARC Paint

3-Dimensional Services Group
scott@3dimensional.com Scott Duffie (248) -310-6304 Http://www.3dimensional.com

Cougar

First production assemblies shipped in 30 days

42 Individual P
I Part N
Numbers

Processes used:
CARC Paint


RG31& Stryker

230 assemblies completed to date


Processes used:
CARC Paint


M939 Weapons Station

Design and manufactured M939 Weapons Station
Emergency retrofit for vehicles
Reverse Engineered for manufacturing
First production assemblies shipped in 30 days from initial request

in house

Processes used:
CARC Paint


Cheetah

manufacture and assembly of door frames and skins

80 Individual P
I Part N
Numbers

Processes used:
Laser Cutting, Press Brake, CNC machining & Lathe turning
Manual MIG Welding
CARC Paint


Hyex assembly

Urgent requirement 200 individual components manufactured &
assembled : First production assemblies shipped in 30 days.


Atec assembly
In Process Weld Completed Assembly

Urgent requirement 200 individual components manufactured &
assembled : First production assemblies shipped in 30 days.


Hyex and Atec Cabs


Quality Control and fixtures


packaging and shipping

About 3-Dimensional

With 3 facilities an over 200,000 sq ft of manufacturing, we are a
unique company that has a strong team and capacity to complete
any size project. We offer the advantages of a one stop shop that
operates 24 hours a day to provide the fastest delivery possible.
We are supported with the most up to date facilities and equipment
to expedite projects that many say are impossible. From prototype,
thru the life of production, and into the support of service parts, our
230 employees are ready, able & willing to support your company.


3 Dimensional

3-Dimensional Sales & Engineering Contacts
Scott Duffie - Senior Sales Engineer
PH (248) 852-1333 Cell (248) 310-6304
Scott@3dimensional.com

Alan Peterson - Vice President
PH (248) 852-1333
Apeterson@3dimensional.com
Apeterson@3dimensional com


3 Dimensional Services Group

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