Radici Engineering Plastic A Key Partner in Auto Market

Edi DegasperiTony Xu/许晓东 CEO and Managing DirectorMarket Development ManagerRadiciGroup –Plastics 兰蒂奇集团–塑料
Radici Engineering Plastic
----A Key Partner in Auto Market
兰蒂奇工程塑料
----汽车工业重要合作伙伴

Contents 主要内容
RadiciGroup Introduction 兰蒂奇集团简介
Case Histories in Auto Market 兰蒂奇工程塑料在汽车行业的应用
Product Innovation and Technical Support 产品创新与技术支持
November 12, 2014
RadiciGroup| Plastics
2

November 12, 2014
3

Radici Worldwide Structure 兰蒂奇全球架构
Personnel: 4,100 employees
员工总数: 4120人
*2013 Sales Turnover (millions of Euro)
*2013年营业额(百万欧元)
November 12, 2014
4

RadiciPlasticsWorldwide Presence 兰蒂奇塑料全球分布 India 印度 New DelhiAMERICAS 美洲 Argentina 阿根廷 Buenos AiresRio Grande
Germany 德国
Hamburg
Lüneburg
Overath
Reutlingen
Selbitz
Tröglitz
Viernheim
Hungary
Szentgotthard
Italy 意大利
Andalo Valtellino
Ardesio
Casnigo
Chignolo d’Isola
Gandino
Novara
Switzerland 瑞士 MendrisioStabio
Trivero
Villa d’Ogna
Spain 西班牙
La Carolina
Romania 罗马利亚
Savinesti
USA 美国
Wadsworth
Brazil 巴西 AraçariguamaSão José dos Campos
ASIA 亚洲
China 中国
Shanghai
Suzhou
United Kingdom 英国
London
EUROPE 欧洲
Czech Republic 捷克
Podborany
France 法国
Saint Priest
November 12, 2014
5

Synergy & Integration PA6 尼龙6上下游一体化
November 12, 2014
6

Synergy & Integration PA66 尼龙66上下游一体化
November 12, 2014
7

Synergy & Integration PA610, PA612 尼龙610, 尼龙612上下游一体化
PA6.10, PA6.12 and other polymers
PA6.10, PA6.12 和其他聚合物
November 12, 2014
8

Synergy & Integration: Production Capacity 聚酰胺上下游一体化: 生产能力
195
ADIPIC ACID 己二酸 RadiciChimicaSpANovara –ITRadiciChimicaDeutschland GMBH, Zeitz–DE90
50
110
PA66Radici Chimica SpANovara –IT
HMDA 己二胺
Radici Chimica SpA
Novara –IT
PA6
Radici Yarn,
Villa d’Ogna –IT
Radici Fil
Casnigo -IT
KTons
KTons
KTons
KTons
November 12, 2014
9

Global Manufacturing Presence 全球生产基地
AMERICAS 美洲
ASIA 亚洲EUROPE 欧洲
Radici Novacips SpA –Villa d’Ogna, ITALY
Radici Novacips SpA –Chignolo d’Isola, ITALY
Radici Plastics GmbH–GERMANY
Radici Plastics USA Inc. –USA
Radici Plastics Ltda –BRAZIL
Radici Plastics (Suzhou) Co., Ltd –CHINA
Radici Plastics Modi Pvt., Ltd –INDIA*
*Toll compounding
November 12, 2014
10

RadiciPlasticsin Asia 兰蒂奇塑料亚洲分布
Production
Units生产基地:
India印度:
Pune
Sales offices
销售网点:
India印度:
New Delhi
Warehouses仓库: China中国: GuangdongChina中国: Suzhou
India印度:
AmarNagar,
Faridabad (Haryana)
Pune
Gujarat
China中国:
Shanghai
Shenzhen
Chengdu
Tianjin
GuangzhouShanghai
Chengdu
Shenzhen
Tianjin
Guangzhou
Pune
Suzhou
Amar Nagar
Faridabad
Gujarat
New Delhi
November 12, 2014
11

WorldwideEngineering Plastics Brands 全球工程塑料商品名
Radilon® A line of PA6, PA66, High Temperature PA, PA6.12 and 60%renewably sourced PA6.10 polymers and copolymers used for injection, extrusion and blow- moulding in industrial, electrical/electronics and automotive applications.
产品系列包括注塑、挤出和吹塑级的PA6，PA66，耐高温PA ，PA6.12和 60%来自于可再生资源的PA610，以及共聚物等，应用于工业、电子电器及汽车等行业。
Raditer® A line of thermoplastic semi-crystalline PBT and glass-fibre-reinforced PBT used for injection moulding in industrial, electrical/electronics and automotive applications. 产品系列包括注塑级热塑性半结晶PBT和玻纤增强PBT，应用于工业、电子电器及汽车等行业。
Heramid®
“Green” range of materials, mainly coming from RadiciGrouppolymerization, fibre and compounding plant scraps; used for injection and extrusion in industrial, electrical/electronics and automotive applications.
注塑级“绿色”材料，主要来自于RadiciGroup的聚合，纤维和改性工厂的回料，应用于工业、电子电器及汽车等行业。
Radiflam®
A line of PA and PBT flame-retardant grades used for injection and extrusion in all applications where high fire resistance is required, especially in the electrical/electronics and automotive sectors.
产品系列包括注塑和挤出级PA和PBT阻燃材料，应用于高放火要求的应用领域，特别是电子电器和汽车行业。
Heraflex®
A line of thermoplastic elastomersbased on SEBS, SBS and co-polyesters; used for injection and blow moulding in industrial, electrical/electronics and automotive applications.
产品系列包括注塑和吹塑级SEBS, SBS及共聚聚酯等热塑性弹性体，应用于工业、电子电器及汽车等行业。
Radistrong®
A line of long fibre polyamides for injection moulding. This material family represents a major step forward in metal replacement due to its exceptional impact, creep and high-temperature properties.
产品系列包括注塑级长玻纤增强尼龙，由于其具有优异的耐冲击、抗蠕变以及耐高温性能，该产品主要应用于替代金属。 Heraform® POM acetalcopolymers for injection mouldingapplications,obtained through the random insertion ofco-monomer units in a poly-trioxanechain 应用于注塑成型的共聚甲醛是通过在三聚甲醛长链上随机插入共聚单体获得。
November 12, 2014
12

RadiciPlasticsFacts and Vision 兰蒂奇塑料现状及愿景
VISION愿景
Growth through innovation, with a focus on speciality polyamide grades.
Sustainabilitycommitment along the entire production chain.
专注于特种聚酰胺材料的不断创新，以获得持续增长/上下游一体化产业链的可持续性发展
Worldwide industrial and sales network
拥有全球性工业生产
及销售网络
Upstream integration of PA6, PA6.6, PA6.10, PA6.12, High Temperature PA and copolymers
PA6, PA66, PA6.10, PA6.12,高温尼龙及共聚物上下游一体化
Complete range of materials available in all countries
在任何国家都有完整的
材料规格可供选择 Competent global application development support 全球范围内的应用开发支持
No Greenwashing: various environmental certificates issued to Radici Novacipsprove company’s constant commitment to monitoring environmental impact of its products
无虚假漂绿行为：拥有多种环境证书, 证明 Radici Novacips持续监测其产品对环境的影响
November 12, 2014
13

November 12, 2014
14

Automotive Sectors 汽车各组成部分 Under the bonnet 发动机罩内部件
•Cooling & Heating system 冷却&热系统
•Air Intake system 进气系统
•Fuel System 燃油系统
•Oil Circuit 润滑油路
•Valve & Beauty Covers 气门室&引擎装饰盖
•Fan/Shrouds 风扇/护罩
Transmission and Gearshift
传动和变速系统
Fuel System
燃油系统 Interior 内饰
•Dashboard 仪表板
•Other 其他
Exterior
外饰 Electric / Electronic parts 电子电器
November 12, 2014
15

Under Bonnet – C&H System
发动机罩内部件– 冷却&热系统
• Cooling pipes and connections 冷却
管路及接头
• RADILON A RV300RG Black
RADILON A RCV3015RKC
• WIT / GIT technology 水辅/气辅技术
• Superior hydrolysis resistance 优异
的耐水解性能
0%
20%
40%
60%
80%
100%
120%
0 504 1008
Tensile Strength retention (%)
Time (h)
Test Conditions : 130 °C, Water-Glycol 50:50
Rad A RV300 W
Rad A RV300RG 3900 NER
Rad A RV300HRG 3900 NER
November 12, 2014 RadiciGroup | Plastics 16

Under Bonnet –Air Intake System 发动机罩内部件–进气系统
•Air Intake Manifold 进气歧管
•RADILON S RV(300÷350)W Black (PA6) RADILON A RV(300÷350)W Black (PA66)
•Process: Injection Molding + Vibration Welding
工艺: 注塑成型+振动摩擦焊接
•Heat stabilization 热稳定性 November 12, 2014
17

Under Bonnet –Air Intake System 发动机罩内部件–进气系统
•Hot side Turbo Air Ducts
涡轮增压管热端
•RADILON A BMV150HHR Black
•Process: 3D Suction Blow Molding 工艺：3D抽吸吹塑
•Superior Heat Stabilization (HHR), maintains good mechanical properties until 210°C of CUT.
优异的热稳定性(HHR)，长期工作温度210°C下仍能保持良好的机械性能。 November 12, 2014
18

Under Bonnet –Fuel System 发动机罩内部件–燃油系统
•Fuel Rail 油轨
•RADILON A RV350W Black
•Process: Injection Molding
工艺：注塑成型
•Heat stabilized 热稳定性
•Quick Connectors for Fuel lines 燃油管路快速接头
•RADILON D RV300W BlackRADILON D CF150W Black
•This application requires good properties retention after heat ageing, good chemical resistance and dimensional stability. 该应用要求良好的热老化后性能保持率，良好的耐化学腐蚀性能，以及尺寸稳定性
November 12, 2014
19

•Fuel Filler Pipe 加油管
•RADILON S BMX200K 333 BK
•Blow molding grade, heat stabilized 吹塑级材料，热稳定性
•Excellent fuel resistance and low permeation 优异的耐燃油性能及低渗透率
•Fuel Filters Media 燃油过滤器介质 RADILON A24ERADILONS 24E
•Filament extrusion grades 长丝挤出级
November 12, 2014
20

•Fuel Vapour Corrugated Pipes 燃油蒸汽软管
•RADILON D 40EP25ZW BlueRADILON D EP25ZW
•New renewably-sourced Radilon® D PA610 based grades 可再生Radilon® D PA610基材料
•Barrier effect (permeability) 良好的燃油阻隔性
•Chemical resistance 耐化学腐蚀
•Heat ageing prop. Retention 良好的热老化性能保持率
•Cold impact 耐低温冲击
November 12, 2014
21

Under Bonnet –Oil Circuit 发动机罩内部件–润滑油路
•Oil Filter Support Assembly
机油滤清器总成
•RADILON S RV300W Black
•Process: Injection Molding 工艺：注塑
•Heat stabilized 热稳定性
•CAE MoldFlow® support for optimizing mold due to complex shapes
应用Moldflow优化模具结构
November 12, 2014
22

Under Bonnet –Various 发动机罩内部件–发动机周边部件
•Cam Covers 气缸罩盖
•RADILON A RV350W 333 BK
•Resistanceto motor oil 耐机油
•Good surface aspect 外观良好
•Engine Support Bracket 引擎支架
•RADILON A RV500RW 339 Black
•MetalReplacement grade 金属替代材料
•High mechanical resistance 良好的力学机械性能
November 12, 2014
23

•Engine Cover 引擎装饰盖
•RADILON S RCP3010LW Black
•Very good moldability and surfaceaspect 良好的加工性能及外观
•Gooddimensional stability 良好的尺寸稳定性
•Paintability 良好的喷涂性能
Under Bonnet –Engine Beauty Covers 发动机罩内部件–引擎装饰盖
November 12, 2014
24

Under Bonnet –Engine Beauty Covers Flame Retardant 发动机罩内部件–阻燃级引擎装饰盖
•Engine cover Flame Retardant (V-0) V0阻燃级引擎装饰盖
•RADIFLAMA RV150 AF Black
•For Turbo engines, the High Temp version: RADIFLAM A RV150HHR AF Black
•Very good moldability and surfaceaspect - deep black 良好的加工性能及外观-深黑
•Gooddimensional stability 良好的尺寸稳定性
•Flame retardant(V-0), does not propagate fire V0阻燃,防止明火蔓延
November 12, 2014
25

Transmission and Gearshift 传动和变速系统
•Gear Shift Housing 换档器壳体
•RADILON A RV350W
•High mechanical strength and wear and fatigue resistance 高机械强度及耐磨耐疲劳性能
•Gas and Clutch Pedal 油门和离合器踏板
•RADILON ARV400K
•High mechanical strength and fatigue resistance 高机械强度及耐疲劳性能
•Pedal Brackets Housing 踏板支架
•RADILON S GF350W Black
•High mechanical strength and fatigue resistance 高机械强度及耐疲劳性能 November 12, 2014
26

Electric / Electronic Parts 车用电子电器
•Alternator Cover 发电机外壳
•RADILON A FR 308 BK
•V-0 flame retardancy V0阻燃
•Halogen and phosphorus free 无卤无磷阻燃
November 12, 2014
27
•ABS / ESP Sensors HousingABS/EPS传感器外壳
•RADITER B ERV300TKB
•Toughened 增韧
•Hydrolysis resistant 耐水解性能
•Laser markable 良好的激光打标性能

Interior & Exterior 内饰& 外饰
•Seat Tilt Levers 座椅倾斜手柄
•RADILON A RV350LW 339 BK
•Excellent aesthetics 美观
•Good flowability 良好的流动性
November 12, 2014
28
•Fuel flap cover 加油口盖
•RADILON S CP400 333 BK
•Good aesthetics/paintability 美观/可喷涂
•Dimensional stability 尺寸稳定性

November 12, 2014
29

New Requirements and Materials Challenges 汽车行业新要求以及聚酰胺材料面临的挑战 Automotive Trends 汽车发展趋势 Increased turbo-and super-charging 增加了涡轮增压系统
Lower limits on CO₂ emission /CAFÉ
更少的CO2排放, 符合CAFÉ规定
Longer vehicles life time
更长的车辆使用寿命
Reduced under-the-hood space
发动机仓内空间减小 Polyamide Requirements 聚酰胺性能要求
Higher properties retention after ageing
更高的老化后性能保持率
Resistance to ZnCL2, Fuels and Hydrolyisis
耐ZnCl2, 耐燃油, 耐水解 Longer life time 更长的使用寿命
November 12, 2014
30

Radilon® HHR
Range of High Heat Resistance PA66 for injection and blow molding
注塑和吹塑级高耐热PA66系列
Radilon® XTreme-HHR
Range of High Heat Resistance PA for injection molding
注塑级高耐热聚酰胺系列
November 12, 2014
31

RadilonS RV … W, S BMV150 K RadilonA RV…W
RadilonXtreme(Launched in 2013)
MetalRadilonA RV HHR, A BMV HHR
CUT in contact with air 空气中长期使用温度
High Temperature PA Offer 耐高温聚酰胺
November 12, 2014
32

Radilon® XTremekey features (pure polymer) 关键性能(纯聚合物):
•Melt temperature (matrix) 熔点: 280 °C (+ 20 °C versus PA66)
•Glass Transition Temperature 玻璃化转变温度: 90 °C (+ 20 °C versus PA66)
•Moisture Absorption at Saturation 饱和吸水率: 7 % ( -25% versus PA66)
•Range of viscosity available 粘度范围: from injection moldingto blow molding
•Recommended moldtemperature 推荐模温: 90 to 100 °C
Radilon® XTreme:
Typical target application in the automotive sector 典型汽车目标应用
•Chain tensioners链条张紧器
•Cable channels (T ≥ 175 °C) 线槽
•Oil pump gear 油泵齿轮
•Turbo air ducts 涡轮增压管
•Turbo air ducts resonators 涡轮增压进气谐振腔 High Temperature PA Offer 耐高温聚酰胺
November 12, 2014
33

Radici Plastics Long Chain Polyamide Offer 兰蒂奇塑料供应的长链聚酰胺材料
•Radilon® D PA6.10
•Radilon® DT PA6.12
November 12, 2014
34

Long Chain Polyamides 长链聚酰胺
November 12, 2014
35

Key properties of PA6,10PA6,10关键特性
•Less moisture uptake compared to PA6 and PA66 and, consequently, greater dimensional stability 相比PA6和PA66, 具有较低的吸水率和更好的尺寸稳定性
•Chemical resistance for unmodified PA6,10 formula intermediate between the values of PA66 and PA12 未改性PA6,10中间体的耐化学腐蚀性介于PA66和PA12之间
•Excellent hydrolysis resistance : clearly superior to PA66 优异的耐水解性能: 明显优于PA66
November 12, 2014
36

Key properties of PA6,12PA6,12的关键特性
•Less moisture uptake compared to PA6 and PA66 and, consequently, greater dimensional stability 相比PA6和PA66, PA6.12具有较低的吸水性, 更好的尺寸稳定性
•Superior chemical resistance versus PA6 & PA66. Enhanced stress-cracking resistance versus PA6.10. 相比PA6和PA66, PA6.12具有优异的耐化学腐蚀性, 相比PA6.10也增强了耐应力开裂性能
•Excellent hydrolysis resistance : clearly superior to PA66 优异的耐水解性能: 明显优于PA66
•Enhanced thermal resistance versus PA11 & PA12 相比PA11&PA12, 更好的耐热性能
November 12, 2014
37

Pneumatic tubing key requirements 气动管关键要求
Compliance with ISO 73378 standard 符合ISO73378标准
Resistance to weather and UV rays 耐候性及耐UV性
Color matching 配色
Extrusion processability 可用于挤出加工工艺
Good chemical resistance 耐化学腐蚀性好 Spiral-shaped pneumatic tubing manufactured using Radilon® D40P50K
November 12, 2014
38

Truck air brake tubing key requirements 卡车气动刹车管
Resistance to burst pressure 耐爆破压力
Impact resistance even at low temperature 低温抗冲性能
Stress cracking resistance when exposed tozinc chloride and calcium chloride 与ZnCl2和CaCl2接触条件下的耐应力开裂性能
Excellent flexibility 优异的韧性
Good dimensional stability 良好的尺寸稳定性
Truck air brake hose made of Radilon® D40EP25ZWLong Chain Polyamides 长链聚酰胺
November 12, 2014
39

Fuel vapour (convoluted) vent hose for cars key requirements 汽车燃油蒸汽(波纹)软管关键要求
Burst pressure before and after ageing 老化前后爆破压力
Impact resistance at -40 °C, also after heat ageing-40度低温及热老化后的耐冲击特性
Resistance to zinc chloride and calcium chloride (SAE J844) 耐ZnCl2和CaCl2(SAE J844)
Strict dimensional tolerances respect on the corrugated hose 波纹管严格的尺寸公差要求
Excellent processability by extrusion 优异的挤出加工性能
Fuel vapour vent hose made of Radilon® D40EP25ZW blue
November 12, 2014
40

Fuel connectors key requirements 燃油接头关键要求
Strict dimensional tolerances 严格的尺寸公差要求
Low dimensional change after moisture absorption and contact with fuels 吸湿后及燃油接触后尺寸变化小
Excellent impact resistance at low temperature 优异的低温抗冲性能
Resistance to fuels after prolonged contact 长期耐燃油性能
Resistance to zinc-chloride and calcium chloride 耐ZnCl2和CaCl2
Resistance to heat ageing 耐老化
Fuel connector made of Radilon® D ERV300W 333 Ner (injection molding grade)
November 12, 2014
41

MonolayerdieselfuellinemadeofsemiflexibleRadilon®DTX7622 单层柴油管由半柔性Radilon®DTX7622制得
•Excellentprocessability(extrusion,thermoforming) 优异的加工性能(挤出,热压成型)
•ExcellentZincChlorideresistance(50/50solution200himmersion)withconnectors 优异的耐ZnCl2性能(50/50溶液200h浸润)
•Burstpressure75bar耐爆破压力75bar
•Lowtemperatureimpactpassed(SAEJ2260)低温冲击性能通过SAEJ2260
November 12, 2014
42

Resistance to zinc-chloride solution of semiflexible and rigid PA6.12
耐ZnCl2溶液半柔性和刚性PA6.12
Radilon® DT X7622 (PA6.12 extrusion grade挤出级, heat stabilized热稳定, flexible柔性, enhanced zinc chloride resistance增强耐ZnCl2性能)
Radilon® DT X7623 (PA6.12 extrusion grade挤出级, heat stabilized热稳定, rigid刚性, enhanced zinc chloride resistance增强耐ZnCl2性能)
On the left, picture of a pipe made of Radilon© DT X7623 fixed on a pine-shaped connector : after 200 hours of immersion in a 50/50 water-zinc chloride solution the part looks completely unscathed. On the right, the stress cracking effects in an unsuitable material after immersion in the same solution.
左图是用Radilon© DT X7623做的管状接头: 200小时浸润在50/50的ZnCl2溶液中, 产品几乎未受损. 右图用的不合适的材料, 浸润在相同溶液中发生应力开裂.
November 12, 2014
43

Technical Support
技术支持
November 12, 2014
44

•Cooling analysis 冷却分析
–Cooling time 冷却时间
–Distortions and effects of uneven cooling 冷却不均导致产品变形
–Coolant liquid temperature loss 冷却液温度降
•Shrinkageand warpageforesight, considering (all together or one at a time) effect of: 预测收缩与翘曲, 同时考虑多种影响：
–Differential shrinkage 收缩不均
–Differential cooling 冷却不均
–Fiber and material orientation 玻纤及分子取向
•Clamping force estimation 预估锁模力
•Simulation of special processes: 特殊成型工艺仿真：
–Gas assisted injection mouding(GAIM) 气辅成型
–Co-injection molding 共注成型
–Injection-compression 注压成型
FEA Support: Moldflow
有限元分析支持: 模流分析
November 12, 2014
45

•Static linear analysis, at different temperatures
在不同温度下的线性静力学分析
–Stress distribution and max stress location 应力分布及最大应力区域
–Part deformation under load 受载荷下零件变形
•Analysis of resonance frequencies 共振频率计算
–Modal shapes 模态振型
–Harmonic response 谐响应分析
•Non-linear analysis are available for: 非线性分析可用于
–Contacting parts 零件接触
–Material nonlinearities 材料非线性
–Large displacements and/or deformations 大位移和/或变形
•Dynamic response 动态响应
•Thermalanalysis and thermal effects on mechanical behavior
热分析, 以及热对机械性能的影响
FEA Support: Structural
有限元分析支持: 结构分析
November 12, 2014
46

Parts Testing 部件测试
•Leakage 泄漏测试
•Burst pressure 爆破压力测试
•Back fire 回火测试
•Pressure pulsation 脉冲压力测试
•Heat ageing, 热老化测试, Temperature shock 温度冲击测试
•Ball-drop-tests 落球撞击测试
•Insert pull-out / torque 嵌件拔出力/扭矩测试
•Shaker tests 振动测试
•Acoustic measurement 噪声测试
•Customer specific tests 客户指定测试
November 12, 2014
47

Radici Engineering Plastic A Key Partner in Auto Market

Recommended

Recommended

More Related Content

What's hot

What's hot (14)

Viewers also liked

Viewers also liked (20)

Similar to Radici Engineering Plastic A Key Partner in Auto Market

Similar to Radici Engineering Plastic A Key Partner in Auto Market (20)

Recently uploaded

Recently uploaded (20)

Radici Engineering Plastic A Key Partner in Auto Market