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PROCESS & COMPRESSION SYSTEMS
Engineered Air, Industrial and Process Gas
Centrifugal Compressors
MSG and TURBO-AIR series
featuring oil-free air
You have many distinct advantages when you partner
with Cameron for your centrifugal compressor needs.
Cameron manufactures centrifugal air and gas compressors
and provides aftermarket products and services for a broad
customer base around the world. The cutting-edge solutions we deliver for air,
industrial and process gas requirements are made possible by the unique blend of
product quality, engineering talent and dedicated teamwork brought to every customer.
	 With our main manufacturing facility in Buffalo, N.Y., and distribution
in more than 80 sales and service locations worldwide, Cameron is a global
company with a commitment to meeting
your needs with exceptional centrifugal
compressor technology while exceeding
your expectations with unequaled service
and support.
centrifugalcompressors
A history of innovation
1955	Joy Manufacturing Co. established
facility in Buffalo, N.Y.
1960	First small integral gear centrifugal
compressor introduced
1965	First packaged centrifugal compressor
introduced
1971	First four-stage, nitrogen recycling
machine for liquefaction of industrial
gases
1980	First microprocessor-controlled
compressor launched
1987	Purchased by Cooper Industries, Inc. –
major capital investments made
1988	First seven-stage, dual-service machine
with three pinions in each gearbox
1994	Turbo-Air 2000 introduced,
incorporating the fourth generation
of microprocessor-based control
1995	Cooper Cameron Corporation
established
1997	Turbo-Air 3000 introduced – major
capital investments made
1999	Turbo-Air 6000 introduced
2001	Turbo-Air Cooled 2000 introduced
		Entered process gas market
		Introduced Turbo-Air 11000
		Introduced Turbo-DryPak
2002	Cooper Energy Services and 		
Cooper Turbocompressor
combined into a single operating 		
division, Cooper Compression
2004	Maestro™ series of control
systems introduced
2005	 Turbo-Air 2020 introduced
2008	Turbo-Air high-pressure series
introduced
2009	 MSG-18 introduced
		 Introduced Turbo-Gas 2040
		 Introduced Turbo-Air blower
		Class Zero Certification awarded
2010	 Turbo-Air 6040 introduced
MSG and Turbo-Air Series Engineered
Compressors
Cameron’s MSG®
(multistage geared) and Turbo-Air®
compressor
series offers outstanding design flexibility.
MSG compressors are application-engineered with a number of
available configurations:
	 • Flows from 2720 to 195,400 m3
/hr (1600 to 115,000 cf/min)
	 • Horsepower capacity to over 18,650 kW (25,000 hp)
	 • Discharge pressures to 80 barg (1200 psig)
Turbo-Air engineered compressors are completely packaged on
a common base for easy installation and are available in a number
of configurations:
	 • Flows from 2720 to 59,500 m3
/hr (1600 to 35,000 cf/min)
	 • Horsepower capacity to more than 6000 kW (8000 hp)
	 • Discharge pressures to 83 barg (1200 psig)
PROCESS  COMPRESSION SYSTEMS
1
The Advantages of Centrifugal
Compressor Technology
Integrally geared centrifugal compressors represent the
latest technology, offering significant advantages over
outdated, less-efficient and more costly compressor
designs. These advantages are inherent in the
centrifugal design and are further enhanced by
Cameron’s more than 55 years of centrifugal
expertise.
2
Compare Cameron’s innovative centrifugal compressor technology with other machines, such as positive
displacement compressors, and the advantages are clear.
Cameron's
Centrifugal Compressors
• No wearing parts requiring
regular replacement
• Oil filter elements and seal gas
filter elements are easily replaced
online
• 100% oil-free
• Prevent contamination of system
• Meet strict downstream
requirements
• Pulsation-free and require
no dampers
• Feature inlet guide vane control
plus bypass for consistent gas
delivery under all conditions
• Capable of handling substantially
higher volumes of gas in one or
two small casings for a smaller
overall package
• Essentially vibration-free
• Require only a pad suitable for
supporting the static weight of
the package
Other Compressors
• Require regular maintenance,
such as replacement of piston
rings, gland packing and valve
plates
• Result in high operating expenses
and significant machine downtime
• Oil filters must be installed
at discharge
• Potential for oil carryover to
foul the process
• Require the use of large pulsation
dampers to reduce pressure
fluctuations
• The use of cylinder unloading for
stepped flow control can result in
complicated process control due
to sudden changes in capacity
• May have four or six cylinders
requiring more space for installa-
tion
• Require large and deep
foundation to handle heavy
weight and unbalanced forces
• Precautions must be taken to
prevent transmission of vibration
to other equipment
Low
Maintenance
Oil-Free
Process Gas
No pulsation
Optimum
Control
Compact
Installation
Footprint
no Vibration
PROCESS  COMPRESSION SYSTEMS
3
VARIABLE INLET GUIDE
VANES
• Optional variable inlet
guide vanes can offer power
savings of up to 9%
• Inlet vanes impart a whirling
motion to the inlet air flow
in the same direction as the
impeller operation, reducing
the work input
• Net power savings at reduced
flow or on days colder than
the design temperature
• Inlet vanes are positioned
close to the impeller to
achieve increased benefit
• The inlet vane’s throttling
capabilities allow for start-up
in high-static load situations
Oil-free Air and Gas
	 •	 Prevents system contamination
	 •	 Removes the potential for compressed air pipeline
fires caused by oil carryover
	 •	 No costly waste disposal associated with oil-laden condensate
	 •	 Eliminates the expense and maintenance of oil separation filters at the
discharge
High Reliability
Cameron’s centrifugal compressors are designed to be extremely reliable due to:
	 •	 Conservative high-quality gear design
	 •	 Long-life pinion bearing design
	 •	 Thrust loads absorbed at low speed
	 • 	Stainless steel compression elements
Low Compressor Operating Life Cycle Cost
Cameron’s centrifugal compressors provide better overall operating efficiency
than positive displacement or other centrifugal compressors.
	 •	 Excellent efficiencies at full load, part load and no load
	 •	 Low maintenance cost
	 •	 Increased uptime from high-reliability design (limits the need for multiple
unit installations for basic reliability reasons)
	 •	 No sliding or rubbing parts in the compression process that can cause
wear and thereby efficiency loss
Easy Operation/Maintenance
	 •	 State-of-the-art Maestro control systems
	 •	 Fully automated operation for any process conditions
	 •	 Machine self-diagnostics
	 •	 No wearing parts requiring periodic changes or replacement
in the compression elements
	 •	 Accessible horizontally split gearbox for quick inspection
	 •	 Removable intercooler and aftercooler bundles for easy cleaning
Simple Installation
	 •	 Compressor, lubrication system, intercoolers, shaft coupling, coupling
guard, interconnecting piping, etc. on a common base
	 •	 Easy installation with no special foundation requirements
	 •	 Easy component accessibility
	 •	 Customer connection point flexibility
	 •	 Reduced floor space required
	 •	 Pulsation-free4
3R2MSGPB-5G/30
Gas Compressor (left)
application: Located in Algeria;
used as a boil-off compressor
specifications: Flow = 20,000 kg/hr
Discharge Pressure = 7.3 barA
4MSG-16/15
Air Compressor (below)
application: Located in China;
used as a main air compressor for
an air separation plant
specifications: Flow = 59,000 Nm3
/hr
Discharge Pressure = 12.4 barA
The Right Compressor for Your Needs
In a wide variety of applications, there is a centrifugal compressor from Cameron that meets your
requirements. With more than 18,000 installations worldwide, on nearly every continent, Cameron's
products are proven in a number of different industries.
PROCESS  COMPRESSION SYSTEMS
5
01
01
01
04
04
02
02
04
03
Cross-sectional View
of a Typical Three-rotor
Process Gas Compressor
01: One, two or three rotors,
up to six stages per gearbox
02: Horizontal splitline(s) for
easy access to parts
03: Engineered seal designs
04: NACE-compliant scrolls and inlets
can be manufactured from
steel or stainless steel
Engineered Air Applications
	 • 	Industrial gases
	 • 	Instrument air
	 • 	American Petroleum Institute (API) standards
	 • 	Soot blowers
	 • 	Large plant air
	 • 	Power industry related
Gas Compressor Applications
	 • 	Fuel gas boosting
	 • 	Natural gas gathering
	 • 	Hydrocarbon refrigeration gas
	 • 	Carbon monoxide
	 • 	CO2
(wet or dry)
	 • 	SynGas
	 • 	Low molecular weight recycle gas
	 • 	High-pressure nitrogen
	 • 	Landfill gas
Cameron’s centrifugal compressors are
exceptional by design.
	 •	 One, two or three rotors, up to six stages per gearbox
	 • 	Horizontal splitline(s) for easy access to parts
6
Horizontally Split Gearbox for Easy
Maintenance
	 • 	Allows inspection or replacement of gears,
bearings and oil seals by simply lifting a cover
	 • 	No disassembly of piping or heat exchangers is
necessary
	 • 	Periodic inspections and maintenance are
made easy
	 • 	Reduced maintenance, increased uptime
Bull Gears for Optimum Speed and Efficiency
	 • 	Allows each pinion to operate at optimum
speed, as determined by the flow and efficiency
characteristics of the impeller
	 • 	Main driver is connected directly to the
compressor by a low-speed coupling
	 • 	Gears are high-speed, precision helical-type,
designed to meet or exceed AGMA and ISO
quality standards
Tilting Pad Pinion Bearings for High
Reliability
	 • 	Five-pad journal bearings have the highest
stability and lowest vibration level for high-
speed shafts, which are subjected to variable
loading over a wide range
	 • 	High reliability over the entire operating range,
from full load to no load
	 • 	Pressure-lubricated and steel-backed for
increased reliability
Five-pad Tilting Pad
Bearing Assembly
Rotor Assembly for
Smooth Operation
	 • 	Each rotor assembly
consists of a
pinion shaft, to
which one or
two impellers are
attached
	 • 	Pinion gears are hardened
and precision-ground
(AGMA and ISO quality) for
longer life
	 • 	 Smooth, vibration-free
operation is assured
through precision
balancing
Tapered Rider Ring
Thrust Collars on the
Pinion Shaft
	 • 	 Centrifugal
design mitigates
the majority of
power-robbing
thrust loads
	 • 	Thrust collars on
pinion shaft create an
oil wedge, which carries
the small remaining net
thrust to the bull gear
where it is absorbed by a
simple low-speed thrust
bearing
	 • 	Reduces gearbox
power
losses while
increasing
mechanical
integrity
PROCESS  COMPRESSION SYSTEMS
7
Labyrinth Air Seal
Labyrinth
Oil SealSeal Design Options
Cameron offers a complete range of seal
arrangements to meet the specific needs of your
application.
Standard Labyrinth-style Air/Gas and Oil Seals
	 • 	Used with atmospheric air and low-pressure
gases
	 • 	Effectively confine air in the stage casings and
prevent contamination of the gas stream from
lubricating oil
	 • 	Non-contacting seals eliminate shaft wear
	 • 	Do not require periodic replacement
	 • 	Only require inspection every five to six years
under normal operating conditions
Babbitted-style Air/Gas Seals
	 • 	Used with high-pressure
and nitrogen applications
	 • 	When used with educting,
these seals have an excellent
recovery rate
	 • 	Knife edges on pinion cut into
the babbitt material on seal for
closer fit and very low leakage
	 • 	Babbitt material has a high tin
content for lubricity
	 • 	Seal maintenance is not required for five to six
years under normal use
	 • 	Ports can be machined in the seal to recover
process gas or buffer
the seal during periods
of non-use
Carbon Ring Seals
	 • 	Cameron's design has two solid,
floating carbon rings with close shaft clearance
	 • 	Non-contacting seal, so periodic maintenance
is not required
	 • 	Complete assembly bolts inside the scroll and is
accessed by removing the impeller
	 • 	Leakage control is significantly better than the
babbitt seal for the same pressure
Single Dry-face Seal
	 • 	Used on hydrocarbon and process gases where
leakage is not allowed or high-pressure applications
where labyrinth seals cannot provide enough
leakage protection
	 • 	Seal system is completely oil-free
	 • 	Buffer gas pressure can be set so that no buffer
gas enters the process and a small amount of
process gas vents out of the system
Other Types of Seals
	 • 	Tandem seal with buffered backup seal
	 • 	Oil bushing seal with separate seal oil system
Babbitted Air Seal
8
Gas Seal Options for Your
Process Applications
Multiple gas seal designs are available for a wide
range of process gases and leakage requirements.
Cameron can suggest a seal type based on your
process, or we can design the seal of your choice –
all major seal suppliers can be used.
Cameron’s standard dry-face seal uses a floating
self-centering rider. The clearance fit allows the seal
to be removed easily and installed without puller
tools. The seal comes as a complete assembly with
an installation plate.
Impeller
pinion
bearingoil
seal
scroll
seal gas
vent purge
backup
seal
gearbox
atmosphere
probe
Impeller
probe
oil
seal
pinion
bearing
scroll
gearbox
vent purge gas
seal gas atmosphere
Impeller
scroll
probe
pinion
bearing
oil
seal
sour gas purge gas
recovered gas
(Optional)
atmosphere
gearbox
Multiport babbitted seal with purge
Single dry-face seal with a babbitted backup
Tandem dry-face seal with integral labyrinth
PROCESS  COMPRESSION SYSTEMS
9
Process Gas Seal
Support
Gas seal support systems are designed, built and
tested per API-614. System designs can be based
on differential pressure control, flow control or
other control methods. The scope of supply is
virtually unlimited and fully automatic. Manual
or customer-specified systems can be engineered
for any gas seal type.
Systems are designed with instrumentation to
monitor seal condition. Filters and accessories
are supplied with sufficient instruments to plan
maintenance and reduce downtime. The goal is
to save you time and money by providing worry-
free operation of your equipment with simple
maintenance.
Aerodynamic Performance
Unique Impeller Designs
Impellers, diffusers and scrolls are uniquely designed
to meet your specific needs. Examples of our impellers
include:
Custom Engineered/Five-axis Milled
	 • 	Custom-designed using computational
flow dynamics (CFD) for aerodynamic design and
finite element analysis (FEA) for
mechanical integrity
	 • 	Optimized designed for
custom appositions
	 • 	Overall savings can
be as great as a
5% increase
in efficiency
Fuel gas booster skid
with scrubber, bypass and
recirculation piping
Gas seal transmitter
rack with 2-of-3 voting,
seal gas filtering and
purge gas filtering
10
Control Systems
Cameron can provide the right control system
engineered for your applications.
MaestrO Suite of Controls
MaestrO is Cameron’s suite of control systems
that offers optimal protection and control for your
compressor system. The Maestro suite contains a
model that is sure to be in tune with your needs.
Maestro Universal
	 • 	Windows CE-driven system includes a built-in web
server and setup wizard for quick configuration
	 • 	Able to handle multiple stages and is designed for 	
many makes and models of compressors
	 • 	10“ color graphic display provides easy monitoring
	 • 	Built-in USB port for system configuration and data
logging
	 • 	Capable of monitoring and controlling the total
system across multiple units
Maestro PLC
	 • 	Utilizes an open-architecture Allen Bradley PLC
which enables you to use off-the-shelf components
that match other panels in your plant
	 • 	Available in three control methods: constant
pressure, auto/dual and mass low
	 • 	Provides an alternate Siemens PLC platform
PROCESS  COMPRESSION SYSTEMS
11
Maestro PLC-based
Controls – Allen Bradley
Customer-defined PLC Controls
PLC-based systems are used for packages with
high input/output (I/O) counts, multiple gas circuit
control loops and multiple processes. PLCs by all
major industrial suppliers are available. Cameron
can design, program and supply your specified
PLC system mounted and wired to any
compressor package.
	 •	 PLC system is fully tested by our Control
Engineering department before shipping
	 •	 Logic diagrams and programming software
are standard
	 •	 Control systems can be locally mounted on 	
the skid, designed with local I/O and remote
processors, or any buyer-defined arrangement
	 •	 Control system enclosures and wiring are
available for US and IEC applications, Class 2 /
Zone 2 and non-hazardous installations
Gas Flow Arrangement
Cameron's centrifugal compressors feature an
advanced arrangement of gas flow components.
Advantages of this arrangement include:
	 •	 Directed gas movement to reduce turbulence-
induced friction
	 •	 Air is cooled after every stage to provide a
high isothermal efficiency
Allen Bradley PLC-based control
center with PanelView interface
05
06
Air Flow Diagram
01: Compressor inlet
02: First-stage compressor volute
03: Water in
04: Water out
05: First-stage intercooler
06: Second-stage compressor volute
07: Second-stage intercooler
08: Third-stage compressor volute
09: Compressor discharge
12
Packaging Concept
Cameron's cutting-edge packaging concept gives
you great flexibility to tailor a centrifugal compressor
to meet your needs while simplifying installation and
maintenance. Our MSG and Turbo-Air packages
can include:
	 •	 Lubrication system
	 •	 Intercoolers
	 •	 Shaft coupling with guard
	 •	 Interstage piping
	 •	 Main driver
	 •	 Control panel
Advanced Lubrication System
Cameron's standard self-contained, low-pressure
lubrication system:
	 •	 Includes an oil reservoir, mechanical oil pump,
electric full-flow auxiliary oil pump, fixed bundle
oil cooler, single full-flow oil filter, safety devices
and instrumentation for safe compressor
operations
	 •	 Assembled and packaged on a compressor base
when compressor layout permits
	 •	 Sized to serve the main driver
	 •	 Can be designed to meet:
		 - Custom specifications
	 - API-672 (packaged centrifugal)
		 - API-617 (centrifugal gas compressor)
		 - API-614 (lubrication system)
	 - Process Industry Procedures (PIP)
	 •	 Interconnecting piping between the lubrication
system and compressor when compressor,
intercooler(s) and main oil pump arrangement
permits
Intercoolers Guarantee Increased Heat Transfer
Our ASME-coded intercoolers (PED, China Code Pressure
Vessel Certification, GOST, KOSHA, and others, as
required) provide efficient cooling between stages
and are designed to be accessible for inspection
and cleaning.
	 •	 Water-in-tube cooler designs allow for easy
cleaning in areas with poor water conditions
	 •	 Extended surface, plate-fin design provides
increased heat transfer with reduced
space requirements
	 •	 Accessible, smooth
bore tubes are
easily rodded with
bundles in place
	 •	 No disassembly of
any other part of
the compressor
is necessary
to perform
maintenance
09
01
08
02
03
04
07
PROCESS  COMPRESSION SYSTEMS
We can build standard compressor packages
or specialized API-672/API-617 packages, all on
a common baseplate for ease of installation.
13
Impeller Stress Analysis (left)
All five-axis impellers are analyzed
with FEA to ensure robust designs
Closed Impeller (below)
A finite element model of a
shrouded impeller
MSG Cutaway (right)
Unigraphics rendering of a compressor
gearbox showing internal bullgear
and rotor assemblies
Excellence in Engineering
From air separation, to plant air, to a variety of process gas applications, Cameron's engineers have a
broad range of experience in designing systems for customers around the world.
Our team of engineers and technicians are continually adding to our experience base in a wide variety
of applications. These professionals face varying challenges in all compression applications and strive to
deliver the best solution every time.
14
The Latest Technology in
Design Engineering
1D, 2D and 3D CFD software
	 • 	Preliminary design – sizing and performance prediction
	 • 	Detailed blade shape design
	 • 	Analysis using 3D Unsteady Navier-Stokes Flow modeling
Mechanical Analysis
	 • 	FEA – stress and resonance calculations
	 • 	Rotordynamics – bearing and vibration analysis
	 • 	Mechanical design – solid modeling	
Comprehensive Testing
To guarantee performance, all of Cameron’s compressor
designs are tested for aerodynamic and mechanical performance.
Cameron’s flexible test stand uses variable speed drives to simulate
various mole weight applications. All gas compressors are tested in
accordance to ASME PTC-10 Type II standards. Test observation is
available upon request. A full set of mechanical and aerodynamic
performance data also can be provided.
Dedicated Manufacturing
Capabilities
Cameron's manufacturing
facilities are among the most
advanced in the industry,
utilizing leading technology,
operated by an experienced
and skilled workforce. Everything
we do at our ISO-9001:2008
facilities is aimed at improving
quality and shortening
delivery times.
Manufacturing
technology highlights
• CAD/CAM systems
• Vertical turning centers
• Impeller milling centers – five-axis
• Horizontal boring centers
• Cell manufacturing and work
team techniques
• State-of-the-art testing facilities
15
PROCESS  COMPRESSION SYSTEMS
Comprehensive Quality
From start to finish, from the factory to the field, in every area, for every employee, quality is the rule. You can
expect that from a world-class manufacturer such as Cameron. Our objective is to exceed your expectations.
16
Our Quality Policy
The key elements of Cameron's quality
policy are:
	 • 	Exceeding customer expectations
	 • 	Providing products that equal or exceed industry       
and government standards
	 • 	Providing our customers with the best value
	 • 	Focusing on long-term customer satisfaction
	 • 	Striving for continuous improvement
	 • 	Understanding that quality is everyone’s job
Our Quality Program
ISO-9001:2008 Certified Quality
Management System
	 • 	Systematic approach to continuous improvement
	 • 	15 trained ISO internal auditors
ISO-14001:2004 Certified Environmental
Management System
	 • 	Dedication to reducing and eliminating waste
	 • 	Providing a healthy and safe work environment
for all employees
	 • 	Meeting or exceeding all environmental, health
and safety regulatory requirements
ISO 8573-1 CLASS 0 Certified Oil-Free Air
	 • 	Turbo-Air centrifugal compressor product line
was certified in 2009
	 • 	Oil contamination is virtually eliminated by virtue
of the compressor design
Supplier Quality Management
	 • 	Maintain an approved vendors list
	 • 	New suppliers reviewed and evaluated prior
to supply chain integration
	 • 	Supplier quality performance tracked through
the non-conforming product database within our
business system
	 • 	Periodic supplier performance evaluations
Six Sigma Training
	 • 	Addressing customer critical to quality issues
	 • 	Process and product improvements that are most
beneficial to our customers
	 • 	Training in sophisticated problem-solving tools
Certifications
	API, CE, PED, ATEX, China Code Pressure Vessel 		
Certification, GOST, KOSHA, ASME, and more.
PROCESS  COMPRESSION SYSTEMS
17
Testing for Process Gas Compressors
Closed-loop testing with a simulated mole weight gas mixture is
standard for process gas compressors. Nitrogen/helium mixtures
are used for fuel and lower mole weight gas compressors, and CO2
/
nitrogen mixtures are used for higher mole weight compressors.
Test Center Computerized Control Room
Cameron's test center control room provides computer control of
cooling water, input speed and lubricating oil supply.
	 • 	Aerodynamic testing through use of finely calibrated
pressure and temperature instruments
	 • 	Vibration monitoring
	 • 	Vibration frequency analysis
	 • 	110% overspeed
Testing Observation and Documentation
Test observation and performance data are available upon request.
	 • 	Documentation can be provided for full operating tests to iden-
tify capacity, pressure, temperature and horsepower
	 • 	Vibration data for both steady state and coast down operation
are recorded to verify rotor critical speed and response
Cameron's test center control room provides
computer control of cooling water, input speed and
lubricating oil supply
Multistage carbon monoxide
compressor being prepared for
closed-loop testing
Added Quality Assurance
from Advanced Testing
Facilities
To guarantee performance to
both customer and manufacturer
specifications, every Cameron
design is fully tested for
aerodynamic and mechanical
performance by highly skilled
technicians before leaving
the factory.
Nine Test Stands
Our test facility in Buffalo, N.Y.,
includes nine test stands.
• Variable speed drives to
simulate actual operating speed
requirements of the ASME PTC-
10 Type 2 test
• Package testing of machines up
to 11,000 hp (8200 kW)
• The test stands are separated
into three separate bays,
allowing one machine to be
set up while another is tested
• Computer controlled cooling
towers are used to simulate
coolant conditions
• A test stand lubrication system
supplies machines with required
oil pressure regardless of the
test speed, and monitors oil con-
ditions for mechanical
loss verification
• Recirculation coolers are avail-
able for closed-loop testing
18
Aftermarket Services and Support
	How else can we prove our commitment to your total satisfaction? By providing
the industry’s most comprehensive resource for top-notch aftermarket products,
engineering solutions and field service: CAMSERV™
. If you ever have a question
or problem, CAMSERV is at your service.
PROCESS  COMPRESSION SYSTEMS
19
Installation and Startup
	 • 	Machine commissioning services
	 • 	Diagnostic and troubleshooting services
	 • 	Vibration analysis and trending
	 • 	CAMCARE™
maintenance programs
Elite Technical Support
	 • 	Installation and operation support
	 • 	Our goal is to help keep your unit running
Technical Training
	 • 	Comprehensive training seminars for you and your
personnel
	 • 	Instructions on a variety of topics, including
courses with hands-on training
	 • 	Courses can be tailored to your needs at one of
our global training centers
Repair Expertise
	 • 	State-of-the-art equipment for turnkey repairs
	 • 	Complete documentation packages
	 • 	Strategic repair center locations to serve a broad
customer base, including Buffalo, N.Y.; Houston,
Texas; Milan, Italy and Gaomi, China.
Exceptional Parts
	 • 	Genuine parts produced in the same facility for
more than 55 years
	 • 	Extensive inventory in strategic locations around
the world, backed by our written warranty
	 • 	Cross-checked against engineering records to
ensure correctness
Centrifugal Headquarters
Buffalo, N.Y.
Repair Center
Houston, Texas
Sales Office
Rio de Janeiro, Brazil
Sales Office
New Dehli, India
Sales Office
Singapore
Sales Office
China
Sales Office
Seoul, South Korea
Sales Office
Moscow, Russia
Repair Center and
Sales Office
Milan, Italy
20
PROCESS  COMPRESSION SYSTEMS
Cameron offers more
In addition to our custom-engineered products, Cameron manufactures a full line of centrifugal
compressors in a wide range of capacities and power ranges.
Turbo-Air Series of Centrifugal Compressors
Cameron's revolutionary Turbo-Air centrifugal compressor offers an advanced, state-of-the-art source
of oil-free air for plant air and other applications. Models include:
TURBO-AIR 2000 – 93 to 260 kW (125 to 350 hp) and 14.3 to 48.1 m3
/min (505 to 1700 cf/min)
TURBO-AIR 2020 – Two-stage, 187 to 298 kW (250 to 400 hp) and 30 to 55 m3
/min (1060 to 1940 cf/min),
offering best specific power of any two-stage compressor
TURBO-AIR COOLED 2000 – 93 to 260 kW (125 to 350 hp) and 15.6 to 48.1 m3
/min (550 to 1700 cf/min) range
TURBO-AIR 2040 – 373 to 597 kW (500 to 800 hp) and 42 to 51 m3
/min (1500 to 1800 cf/min), up to 42 barg (610 psig)
TURBO-AIR 3000 – 300 to 600 kW (400 to 800 hp) and 57 to 113 m3
/min (2000 to 4000 cf/min)
TURBO-AIR 6000 – 600 to 1305 kW (800 to 1750 hp) and 113 to 227 m3
/min (4000 to 8000 cf/min)
TURBO-AIR 6040 – Up to 1270 kW (1700 hp) and 127 to 167 m3
/min (4500 to 6000 cf/min), up to 42 barg (610 psig)
TURBO-AIR 9000 – 1120 to 1680 kW (1500 to 2250 hp) and 227 to 340 m3
/min (8000 to 12,000 cf/min)
TURBO-AIR 11000 – 1500 to 2760 kW (2000 to 3700 hp) and 232 to 405 m3
/min (8200 to 14,300 cf/min)
TURBO DRYPAK – 112 to 597 kW (150 to 800 hp) and 15.6 to 113 m3
/min (550 to 4000 cf/min)
TWINTURBO – 93 to 1678 kW (125 to 2250 hp) and 30 to 340 m3
/min (1065 to 1200 cf/min)
Turbo-Air 2000 Turbo-Air 2020 Turbo-Air cooled 2000
Turbo-Air 3000
Turbo-Air 9000 turbo drypak and TwinTurbo
Turbo-Air 6000 Turbo-Air 6040
Turbo-Air 11000
Turbo-Air 2040
21
PROCESS  COMPRESSION SYSTEMS
©2012 Cameron | MSG and TURBO-AIR are registered trademarks of Cameron. CAMCARE, CAMSERV and Maestro are trademarks of Cameron. | CME 0.5M 8/12 AD00283CC
HSE Policy Statement
At Cameron, we are committed ethically, financially and personally
to a working environment where no one gets hurt, nothing gets harmed.
North and South America
16250 Port Northwest Drive
Houston, TX 77041
USA
Tel 1.713.354.1900
Toll Free 1.866.754.3562
3101 Broadway
PO Box 209
Buffalo, NY 14225-0209
USA
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11323 Tanner Road
Houston, TX 77041
USA
Tel 1.281.809.1300
3070 Bristol Pike, Suite 106
Bensalem, PA 19020
USA
Tel 1.215.245.9150
Rua da Assembleia, 98-19° andar
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20011-000, RJ
Brazil
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Centrifugal compressors-brochure

  • 1. PROCESS & COMPRESSION SYSTEMS Engineered Air, Industrial and Process Gas Centrifugal Compressors MSG and TURBO-AIR series featuring oil-free air
  • 2. You have many distinct advantages when you partner with Cameron for your centrifugal compressor needs. Cameron manufactures centrifugal air and gas compressors and provides aftermarket products and services for a broad customer base around the world. The cutting-edge solutions we deliver for air, industrial and process gas requirements are made possible by the unique blend of product quality, engineering talent and dedicated teamwork brought to every customer. With our main manufacturing facility in Buffalo, N.Y., and distribution in more than 80 sales and service locations worldwide, Cameron is a global company with a commitment to meeting your needs with exceptional centrifugal compressor technology while exceeding your expectations with unequaled service and support. centrifugalcompressors
  • 3. A history of innovation 1955 Joy Manufacturing Co. established facility in Buffalo, N.Y. 1960 First small integral gear centrifugal compressor introduced 1965 First packaged centrifugal compressor introduced 1971 First four-stage, nitrogen recycling machine for liquefaction of industrial gases 1980 First microprocessor-controlled compressor launched 1987 Purchased by Cooper Industries, Inc. – major capital investments made 1988 First seven-stage, dual-service machine with three pinions in each gearbox 1994 Turbo-Air 2000 introduced, incorporating the fourth generation of microprocessor-based control 1995 Cooper Cameron Corporation established 1997 Turbo-Air 3000 introduced – major capital investments made 1999 Turbo-Air 6000 introduced 2001 Turbo-Air Cooled 2000 introduced Entered process gas market Introduced Turbo-Air 11000 Introduced Turbo-DryPak 2002 Cooper Energy Services and Cooper Turbocompressor combined into a single operating division, Cooper Compression 2004 Maestro™ series of control systems introduced 2005 Turbo-Air 2020 introduced 2008 Turbo-Air high-pressure series introduced 2009 MSG-18 introduced Introduced Turbo-Gas 2040 Introduced Turbo-Air blower Class Zero Certification awarded 2010 Turbo-Air 6040 introduced MSG and Turbo-Air Series Engineered Compressors Cameron’s MSG® (multistage geared) and Turbo-Air® compressor series offers outstanding design flexibility. MSG compressors are application-engineered with a number of available configurations: • Flows from 2720 to 195,400 m3 /hr (1600 to 115,000 cf/min) • Horsepower capacity to over 18,650 kW (25,000 hp) • Discharge pressures to 80 barg (1200 psig) Turbo-Air engineered compressors are completely packaged on a common base for easy installation and are available in a number of configurations: • Flows from 2720 to 59,500 m3 /hr (1600 to 35,000 cf/min) • Horsepower capacity to more than 6000 kW (8000 hp) • Discharge pressures to 83 barg (1200 psig) PROCESS COMPRESSION SYSTEMS 1
  • 4. The Advantages of Centrifugal Compressor Technology Integrally geared centrifugal compressors represent the latest technology, offering significant advantages over outdated, less-efficient and more costly compressor designs. These advantages are inherent in the centrifugal design and are further enhanced by Cameron’s more than 55 years of centrifugal expertise. 2
  • 5. Compare Cameron’s innovative centrifugal compressor technology with other machines, such as positive displacement compressors, and the advantages are clear. Cameron's Centrifugal Compressors • No wearing parts requiring regular replacement • Oil filter elements and seal gas filter elements are easily replaced online • 100% oil-free • Prevent contamination of system • Meet strict downstream requirements • Pulsation-free and require no dampers • Feature inlet guide vane control plus bypass for consistent gas delivery under all conditions • Capable of handling substantially higher volumes of gas in one or two small casings for a smaller overall package • Essentially vibration-free • Require only a pad suitable for supporting the static weight of the package Other Compressors • Require regular maintenance, such as replacement of piston rings, gland packing and valve plates • Result in high operating expenses and significant machine downtime • Oil filters must be installed at discharge • Potential for oil carryover to foul the process • Require the use of large pulsation dampers to reduce pressure fluctuations • The use of cylinder unloading for stepped flow control can result in complicated process control due to sudden changes in capacity • May have four or six cylinders requiring more space for installa- tion • Require large and deep foundation to handle heavy weight and unbalanced forces • Precautions must be taken to prevent transmission of vibration to other equipment Low Maintenance Oil-Free Process Gas No pulsation Optimum Control Compact Installation Footprint no Vibration PROCESS COMPRESSION SYSTEMS 3
  • 6. VARIABLE INLET GUIDE VANES • Optional variable inlet guide vanes can offer power savings of up to 9% • Inlet vanes impart a whirling motion to the inlet air flow in the same direction as the impeller operation, reducing the work input • Net power savings at reduced flow or on days colder than the design temperature • Inlet vanes are positioned close to the impeller to achieve increased benefit • The inlet vane’s throttling capabilities allow for start-up in high-static load situations Oil-free Air and Gas • Prevents system contamination • Removes the potential for compressed air pipeline fires caused by oil carryover • No costly waste disposal associated with oil-laden condensate • Eliminates the expense and maintenance of oil separation filters at the discharge High Reliability Cameron’s centrifugal compressors are designed to be extremely reliable due to: • Conservative high-quality gear design • Long-life pinion bearing design • Thrust loads absorbed at low speed • Stainless steel compression elements Low Compressor Operating Life Cycle Cost Cameron’s centrifugal compressors provide better overall operating efficiency than positive displacement or other centrifugal compressors. • Excellent efficiencies at full load, part load and no load • Low maintenance cost • Increased uptime from high-reliability design (limits the need for multiple unit installations for basic reliability reasons) • No sliding or rubbing parts in the compression process that can cause wear and thereby efficiency loss Easy Operation/Maintenance • State-of-the-art Maestro control systems • Fully automated operation for any process conditions • Machine self-diagnostics • No wearing parts requiring periodic changes or replacement in the compression elements • Accessible horizontally split gearbox for quick inspection • Removable intercooler and aftercooler bundles for easy cleaning Simple Installation • Compressor, lubrication system, intercoolers, shaft coupling, coupling guard, interconnecting piping, etc. on a common base • Easy installation with no special foundation requirements • Easy component accessibility • Customer connection point flexibility • Reduced floor space required • Pulsation-free4
  • 7. 3R2MSGPB-5G/30 Gas Compressor (left) application: Located in Algeria; used as a boil-off compressor specifications: Flow = 20,000 kg/hr Discharge Pressure = 7.3 barA 4MSG-16/15 Air Compressor (below) application: Located in China; used as a main air compressor for an air separation plant specifications: Flow = 59,000 Nm3 /hr Discharge Pressure = 12.4 barA The Right Compressor for Your Needs In a wide variety of applications, there is a centrifugal compressor from Cameron that meets your requirements. With more than 18,000 installations worldwide, on nearly every continent, Cameron's products are proven in a number of different industries. PROCESS COMPRESSION SYSTEMS 5
  • 8. 01 01 01 04 04 02 02 04 03 Cross-sectional View of a Typical Three-rotor Process Gas Compressor 01: One, two or three rotors, up to six stages per gearbox 02: Horizontal splitline(s) for easy access to parts 03: Engineered seal designs 04: NACE-compliant scrolls and inlets can be manufactured from steel or stainless steel Engineered Air Applications • Industrial gases • Instrument air • American Petroleum Institute (API) standards • Soot blowers • Large plant air • Power industry related Gas Compressor Applications • Fuel gas boosting • Natural gas gathering • Hydrocarbon refrigeration gas • Carbon monoxide • CO2 (wet or dry) • SynGas • Low molecular weight recycle gas • High-pressure nitrogen • Landfill gas Cameron’s centrifugal compressors are exceptional by design. • One, two or three rotors, up to six stages per gearbox • Horizontal splitline(s) for easy access to parts 6
  • 9. Horizontally Split Gearbox for Easy Maintenance • Allows inspection or replacement of gears, bearings and oil seals by simply lifting a cover • No disassembly of piping or heat exchangers is necessary • Periodic inspections and maintenance are made easy • Reduced maintenance, increased uptime Bull Gears for Optimum Speed and Efficiency • Allows each pinion to operate at optimum speed, as determined by the flow and efficiency characteristics of the impeller • Main driver is connected directly to the compressor by a low-speed coupling • Gears are high-speed, precision helical-type, designed to meet or exceed AGMA and ISO quality standards Tilting Pad Pinion Bearings for High Reliability • Five-pad journal bearings have the highest stability and lowest vibration level for high- speed shafts, which are subjected to variable loading over a wide range • High reliability over the entire operating range, from full load to no load • Pressure-lubricated and steel-backed for increased reliability Five-pad Tilting Pad Bearing Assembly Rotor Assembly for Smooth Operation • Each rotor assembly consists of a pinion shaft, to which one or two impellers are attached • Pinion gears are hardened and precision-ground (AGMA and ISO quality) for longer life • Smooth, vibration-free operation is assured through precision balancing Tapered Rider Ring Thrust Collars on the Pinion Shaft • Centrifugal design mitigates the majority of power-robbing thrust loads • Thrust collars on pinion shaft create an oil wedge, which carries the small remaining net thrust to the bull gear where it is absorbed by a simple low-speed thrust bearing • Reduces gearbox power losses while increasing mechanical integrity PROCESS COMPRESSION SYSTEMS 7
  • 10. Labyrinth Air Seal Labyrinth Oil SealSeal Design Options Cameron offers a complete range of seal arrangements to meet the specific needs of your application. Standard Labyrinth-style Air/Gas and Oil Seals • Used with atmospheric air and low-pressure gases • Effectively confine air in the stage casings and prevent contamination of the gas stream from lubricating oil • Non-contacting seals eliminate shaft wear • Do not require periodic replacement • Only require inspection every five to six years under normal operating conditions Babbitted-style Air/Gas Seals • Used with high-pressure and nitrogen applications • When used with educting, these seals have an excellent recovery rate • Knife edges on pinion cut into the babbitt material on seal for closer fit and very low leakage • Babbitt material has a high tin content for lubricity • Seal maintenance is not required for five to six years under normal use • Ports can be machined in the seal to recover process gas or buffer the seal during periods of non-use Carbon Ring Seals • Cameron's design has two solid, floating carbon rings with close shaft clearance • Non-contacting seal, so periodic maintenance is not required • Complete assembly bolts inside the scroll and is accessed by removing the impeller • Leakage control is significantly better than the babbitt seal for the same pressure Single Dry-face Seal • Used on hydrocarbon and process gases where leakage is not allowed or high-pressure applications where labyrinth seals cannot provide enough leakage protection • Seal system is completely oil-free • Buffer gas pressure can be set so that no buffer gas enters the process and a small amount of process gas vents out of the system Other Types of Seals • Tandem seal with buffered backup seal • Oil bushing seal with separate seal oil system Babbitted Air Seal 8
  • 11. Gas Seal Options for Your Process Applications Multiple gas seal designs are available for a wide range of process gases and leakage requirements. Cameron can suggest a seal type based on your process, or we can design the seal of your choice – all major seal suppliers can be used. Cameron’s standard dry-face seal uses a floating self-centering rider. The clearance fit allows the seal to be removed easily and installed without puller tools. The seal comes as a complete assembly with an installation plate. Impeller pinion bearingoil seal scroll seal gas vent purge backup seal gearbox atmosphere probe Impeller probe oil seal pinion bearing scroll gearbox vent purge gas seal gas atmosphere Impeller scroll probe pinion bearing oil seal sour gas purge gas recovered gas (Optional) atmosphere gearbox Multiport babbitted seal with purge Single dry-face seal with a babbitted backup Tandem dry-face seal with integral labyrinth PROCESS COMPRESSION SYSTEMS 9
  • 12. Process Gas Seal Support Gas seal support systems are designed, built and tested per API-614. System designs can be based on differential pressure control, flow control or other control methods. The scope of supply is virtually unlimited and fully automatic. Manual or customer-specified systems can be engineered for any gas seal type. Systems are designed with instrumentation to monitor seal condition. Filters and accessories are supplied with sufficient instruments to plan maintenance and reduce downtime. The goal is to save you time and money by providing worry- free operation of your equipment with simple maintenance. Aerodynamic Performance Unique Impeller Designs Impellers, diffusers and scrolls are uniquely designed to meet your specific needs. Examples of our impellers include: Custom Engineered/Five-axis Milled • Custom-designed using computational flow dynamics (CFD) for aerodynamic design and finite element analysis (FEA) for mechanical integrity • Optimized designed for custom appositions • Overall savings can be as great as a 5% increase in efficiency Fuel gas booster skid with scrubber, bypass and recirculation piping Gas seal transmitter rack with 2-of-3 voting, seal gas filtering and purge gas filtering 10
  • 13. Control Systems Cameron can provide the right control system engineered for your applications. MaestrO Suite of Controls MaestrO is Cameron’s suite of control systems that offers optimal protection and control for your compressor system. The Maestro suite contains a model that is sure to be in tune with your needs. Maestro Universal • Windows CE-driven system includes a built-in web server and setup wizard for quick configuration • Able to handle multiple stages and is designed for many makes and models of compressors • 10“ color graphic display provides easy monitoring • Built-in USB port for system configuration and data logging • Capable of monitoring and controlling the total system across multiple units Maestro PLC • Utilizes an open-architecture Allen Bradley PLC which enables you to use off-the-shelf components that match other panels in your plant • Available in three control methods: constant pressure, auto/dual and mass low • Provides an alternate Siemens PLC platform PROCESS COMPRESSION SYSTEMS 11
  • 14. Maestro PLC-based Controls – Allen Bradley Customer-defined PLC Controls PLC-based systems are used for packages with high input/output (I/O) counts, multiple gas circuit control loops and multiple processes. PLCs by all major industrial suppliers are available. Cameron can design, program and supply your specified PLC system mounted and wired to any compressor package. • PLC system is fully tested by our Control Engineering department before shipping • Logic diagrams and programming software are standard • Control systems can be locally mounted on the skid, designed with local I/O and remote processors, or any buyer-defined arrangement • Control system enclosures and wiring are available for US and IEC applications, Class 2 / Zone 2 and non-hazardous installations Gas Flow Arrangement Cameron's centrifugal compressors feature an advanced arrangement of gas flow components. Advantages of this arrangement include: • Directed gas movement to reduce turbulence- induced friction • Air is cooled after every stage to provide a high isothermal efficiency Allen Bradley PLC-based control center with PanelView interface 05 06 Air Flow Diagram 01: Compressor inlet 02: First-stage compressor volute 03: Water in 04: Water out 05: First-stage intercooler 06: Second-stage compressor volute 07: Second-stage intercooler 08: Third-stage compressor volute 09: Compressor discharge 12
  • 15. Packaging Concept Cameron's cutting-edge packaging concept gives you great flexibility to tailor a centrifugal compressor to meet your needs while simplifying installation and maintenance. Our MSG and Turbo-Air packages can include: • Lubrication system • Intercoolers • Shaft coupling with guard • Interstage piping • Main driver • Control panel Advanced Lubrication System Cameron's standard self-contained, low-pressure lubrication system: • Includes an oil reservoir, mechanical oil pump, electric full-flow auxiliary oil pump, fixed bundle oil cooler, single full-flow oil filter, safety devices and instrumentation for safe compressor operations • Assembled and packaged on a compressor base when compressor layout permits • Sized to serve the main driver • Can be designed to meet: - Custom specifications - API-672 (packaged centrifugal) - API-617 (centrifugal gas compressor) - API-614 (lubrication system) - Process Industry Procedures (PIP) • Interconnecting piping between the lubrication system and compressor when compressor, intercooler(s) and main oil pump arrangement permits Intercoolers Guarantee Increased Heat Transfer Our ASME-coded intercoolers (PED, China Code Pressure Vessel Certification, GOST, KOSHA, and others, as required) provide efficient cooling between stages and are designed to be accessible for inspection and cleaning. • Water-in-tube cooler designs allow for easy cleaning in areas with poor water conditions • Extended surface, plate-fin design provides increased heat transfer with reduced space requirements • Accessible, smooth bore tubes are easily rodded with bundles in place • No disassembly of any other part of the compressor is necessary to perform maintenance 09 01 08 02 03 04 07 PROCESS COMPRESSION SYSTEMS We can build standard compressor packages or specialized API-672/API-617 packages, all on a common baseplate for ease of installation. 13
  • 16. Impeller Stress Analysis (left) All five-axis impellers are analyzed with FEA to ensure robust designs Closed Impeller (below) A finite element model of a shrouded impeller MSG Cutaway (right) Unigraphics rendering of a compressor gearbox showing internal bullgear and rotor assemblies Excellence in Engineering From air separation, to plant air, to a variety of process gas applications, Cameron's engineers have a broad range of experience in designing systems for customers around the world. Our team of engineers and technicians are continually adding to our experience base in a wide variety of applications. These professionals face varying challenges in all compression applications and strive to deliver the best solution every time. 14
  • 17. The Latest Technology in Design Engineering 1D, 2D and 3D CFD software • Preliminary design – sizing and performance prediction • Detailed blade shape design • Analysis using 3D Unsteady Navier-Stokes Flow modeling Mechanical Analysis • FEA – stress and resonance calculations • Rotordynamics – bearing and vibration analysis • Mechanical design – solid modeling Comprehensive Testing To guarantee performance, all of Cameron’s compressor designs are tested for aerodynamic and mechanical performance. Cameron’s flexible test stand uses variable speed drives to simulate various mole weight applications. All gas compressors are tested in accordance to ASME PTC-10 Type II standards. Test observation is available upon request. A full set of mechanical and aerodynamic performance data also can be provided. Dedicated Manufacturing Capabilities Cameron's manufacturing facilities are among the most advanced in the industry, utilizing leading technology, operated by an experienced and skilled workforce. Everything we do at our ISO-9001:2008 facilities is aimed at improving quality and shortening delivery times. Manufacturing technology highlights • CAD/CAM systems • Vertical turning centers • Impeller milling centers – five-axis • Horizontal boring centers • Cell manufacturing and work team techniques • State-of-the-art testing facilities 15 PROCESS COMPRESSION SYSTEMS
  • 18. Comprehensive Quality From start to finish, from the factory to the field, in every area, for every employee, quality is the rule. You can expect that from a world-class manufacturer such as Cameron. Our objective is to exceed your expectations. 16
  • 19. Our Quality Policy The key elements of Cameron's quality policy are: • Exceeding customer expectations • Providing products that equal or exceed industry and government standards • Providing our customers with the best value • Focusing on long-term customer satisfaction • Striving for continuous improvement • Understanding that quality is everyone’s job Our Quality Program ISO-9001:2008 Certified Quality Management System • Systematic approach to continuous improvement • 15 trained ISO internal auditors ISO-14001:2004 Certified Environmental Management System • Dedication to reducing and eliminating waste • Providing a healthy and safe work environment for all employees • Meeting or exceeding all environmental, health and safety regulatory requirements ISO 8573-1 CLASS 0 Certified Oil-Free Air • Turbo-Air centrifugal compressor product line was certified in 2009 • Oil contamination is virtually eliminated by virtue of the compressor design Supplier Quality Management • Maintain an approved vendors list • New suppliers reviewed and evaluated prior to supply chain integration • Supplier quality performance tracked through the non-conforming product database within our business system • Periodic supplier performance evaluations Six Sigma Training • Addressing customer critical to quality issues • Process and product improvements that are most beneficial to our customers • Training in sophisticated problem-solving tools Certifications API, CE, PED, ATEX, China Code Pressure Vessel Certification, GOST, KOSHA, ASME, and more. PROCESS COMPRESSION SYSTEMS 17
  • 20. Testing for Process Gas Compressors Closed-loop testing with a simulated mole weight gas mixture is standard for process gas compressors. Nitrogen/helium mixtures are used for fuel and lower mole weight gas compressors, and CO2 / nitrogen mixtures are used for higher mole weight compressors. Test Center Computerized Control Room Cameron's test center control room provides computer control of cooling water, input speed and lubricating oil supply. • Aerodynamic testing through use of finely calibrated pressure and temperature instruments • Vibration monitoring • Vibration frequency analysis • 110% overspeed Testing Observation and Documentation Test observation and performance data are available upon request. • Documentation can be provided for full operating tests to iden- tify capacity, pressure, temperature and horsepower • Vibration data for both steady state and coast down operation are recorded to verify rotor critical speed and response Cameron's test center control room provides computer control of cooling water, input speed and lubricating oil supply Multistage carbon monoxide compressor being prepared for closed-loop testing Added Quality Assurance from Advanced Testing Facilities To guarantee performance to both customer and manufacturer specifications, every Cameron design is fully tested for aerodynamic and mechanical performance by highly skilled technicians before leaving the factory. Nine Test Stands Our test facility in Buffalo, N.Y., includes nine test stands. • Variable speed drives to simulate actual operating speed requirements of the ASME PTC- 10 Type 2 test • Package testing of machines up to 11,000 hp (8200 kW) • The test stands are separated into three separate bays, allowing one machine to be set up while another is tested • Computer controlled cooling towers are used to simulate coolant conditions • A test stand lubrication system supplies machines with required oil pressure regardless of the test speed, and monitors oil con- ditions for mechanical loss verification • Recirculation coolers are avail- able for closed-loop testing 18
  • 21. Aftermarket Services and Support How else can we prove our commitment to your total satisfaction? By providing the industry’s most comprehensive resource for top-notch aftermarket products, engineering solutions and field service: CAMSERV™ . If you ever have a question or problem, CAMSERV is at your service. PROCESS COMPRESSION SYSTEMS 19
  • 22. Installation and Startup • Machine commissioning services • Diagnostic and troubleshooting services • Vibration analysis and trending • CAMCARE™ maintenance programs Elite Technical Support • Installation and operation support • Our goal is to help keep your unit running Technical Training • Comprehensive training seminars for you and your personnel • Instructions on a variety of topics, including courses with hands-on training • Courses can be tailored to your needs at one of our global training centers Repair Expertise • State-of-the-art equipment for turnkey repairs • Complete documentation packages • Strategic repair center locations to serve a broad customer base, including Buffalo, N.Y.; Houston, Texas; Milan, Italy and Gaomi, China. Exceptional Parts • Genuine parts produced in the same facility for more than 55 years • Extensive inventory in strategic locations around the world, backed by our written warranty • Cross-checked against engineering records to ensure correctness Centrifugal Headquarters Buffalo, N.Y. Repair Center Houston, Texas Sales Office Rio de Janeiro, Brazil Sales Office New Dehli, India Sales Office Singapore Sales Office China Sales Office Seoul, South Korea Sales Office Moscow, Russia Repair Center and Sales Office Milan, Italy 20
  • 23. PROCESS COMPRESSION SYSTEMS Cameron offers more In addition to our custom-engineered products, Cameron manufactures a full line of centrifugal compressors in a wide range of capacities and power ranges. Turbo-Air Series of Centrifugal Compressors Cameron's revolutionary Turbo-Air centrifugal compressor offers an advanced, state-of-the-art source of oil-free air for plant air and other applications. Models include: TURBO-AIR 2000 – 93 to 260 kW (125 to 350 hp) and 14.3 to 48.1 m3 /min (505 to 1700 cf/min) TURBO-AIR 2020 – Two-stage, 187 to 298 kW (250 to 400 hp) and 30 to 55 m3 /min (1060 to 1940 cf/min), offering best specific power of any two-stage compressor TURBO-AIR COOLED 2000 – 93 to 260 kW (125 to 350 hp) and 15.6 to 48.1 m3 /min (550 to 1700 cf/min) range TURBO-AIR 2040 – 373 to 597 kW (500 to 800 hp) and 42 to 51 m3 /min (1500 to 1800 cf/min), up to 42 barg (610 psig) TURBO-AIR 3000 – 300 to 600 kW (400 to 800 hp) and 57 to 113 m3 /min (2000 to 4000 cf/min) TURBO-AIR 6000 – 600 to 1305 kW (800 to 1750 hp) and 113 to 227 m3 /min (4000 to 8000 cf/min) TURBO-AIR 6040 – Up to 1270 kW (1700 hp) and 127 to 167 m3 /min (4500 to 6000 cf/min), up to 42 barg (610 psig) TURBO-AIR 9000 – 1120 to 1680 kW (1500 to 2250 hp) and 227 to 340 m3 /min (8000 to 12,000 cf/min) TURBO-AIR 11000 – 1500 to 2760 kW (2000 to 3700 hp) and 232 to 405 m3 /min (8200 to 14,300 cf/min) TURBO DRYPAK – 112 to 597 kW (150 to 800 hp) and 15.6 to 113 m3 /min (550 to 4000 cf/min) TWINTURBO – 93 to 1678 kW (125 to 2250 hp) and 30 to 340 m3 /min (1065 to 1200 cf/min) Turbo-Air 2000 Turbo-Air 2020 Turbo-Air cooled 2000 Turbo-Air 3000 Turbo-Air 9000 turbo drypak and TwinTurbo Turbo-Air 6000 Turbo-Air 6040 Turbo-Air 11000 Turbo-Air 2040 21
  • 24. PROCESS COMPRESSION SYSTEMS ©2012 Cameron | MSG and TURBO-AIR are registered trademarks of Cameron. CAMCARE, CAMSERV and Maestro are trademarks of Cameron. | CME 0.5M 8/12 AD00283CC HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt, nothing gets harmed. North and South America 16250 Port Northwest Drive Houston, TX 77041 USA Tel 1.713.354.1900 Toll Free 1.866.754.3562 3101 Broadway PO Box 209 Buffalo, NY 14225-0209 USA Tel 1.877.805.7911 11323 Tanner Road Houston, TX 77041 USA Tel 1.281.809.1300 3070 Bristol Pike, Suite 106 Bensalem, PA 19020 USA Tel 1.215.245.9150 Rua da Assembleia, 98-19° andar Rio de Janeiro 20011-000, RJ Brazil Tel 55.21.2172.9727 HEALTHSAFETY A ND ENVIRONMEN TALEXCELLENCE CAMERON Europe, Africa, Caspian and Russia Via Cantú 8/10 20092 Cinisello Balsamo (MI) Milan, Italy Tel 39.02.6129.2010 1, BP Hasdeu St. 10560 Campina Prahova, Romania Tel 40.244.306.629 9 Trekhprudny Lane, Bldg 2 5th Floor 123001 Moscow, Russia Tel 7.495.225.1818 Asia Pacific and Middle East Dubai World Trade Center (14th Floor) PO Box 9213 Dubai, United Arab Emirates Tel 971.4.331.3160 Suite No. 7, Universal Business Centre, 11th Floor Universal Trade Tower Sector 48-49 Gurgaon Sohna Road Gurgaon 122001 Haryana, India Tel 91.124.463.7500 Building A-2, Himile Industrial Zone No. 5655 Kangcheng Road Gaomi, Shandong 261500 China Tel 86.536.221.4100 Tower A, Room 1705-1707 Chengjian Dasha #18 Beitaipingzhuang Haidian District, Beijing 100088 China Tel 86.10.8225.5700 No. 2 Gul Circle Jurong Industrial Est. Singapore 629560 Republic of Singapore Tel 65.6861.3355 Room 413, Royal Palace, Suite 85 Susong-dong, Chongno-ku Seoul 110-885 AL, Republic of Korea Tel 82.2.3210.1436 Learn more about Cameron at: www.c-a-m.com/cs