2. List of Content
- Brief outline of the company
- Brief outline of the department
- Objective of the training
- Learning tiers of robotic welding
- Work carried out during training
- Robotic welding video
- Further proceedings
- Significant contribution and conclusion
3. VEEGEE INDUSTRIAL ENTERPRISES LTD
VEEGEE Industries has an expert hand on the manufacturing of sheet metal components and
sub-assemblies from in-house and imported tooling's. Company manufactures the sheet metal
components as per the customer's requirement and specifications. The company has a wide
array of production resources like hydraulic and power presses with up to 600 tons capacity,
powder coating unit and spot, mig, arc, seam and projection welding facilities. The Company
has independent tool room that provides powerful support to the main line production
activities with ultra-modern facilities and equipment's for the production of sheet metal
components..
Major customers
• M/S Maruti Udyog Limited (Passenger Cars)
• M/S Escorts Limited (Tractors),
• M/S Eicher Motors Limited (LCVS),
• M/S Honda Siel Cars India Ltd. (Passenger cars),
• M/S Jay Bharat Maruti Ltd.
4. Robotic Department
HOUSE
OF
LEAN
Kaizen, TQM, Six sigma,
Continous improvement, 5S
JIT, Shojinka, Poka-Yoke,
Jidoka
Heijunka (Product levelling)
a) Projection welding upto 110kva
b-c) In-house designed welding jigs
d) Welding machines from Denyo-
Kogyo-Japan
The Company has in-house MIG Welding, Arc Welding, Spot Welding,
Projection Welding, Tool manufacturing and tool maintenance facilities. The
department works on the principles of lean manufacturing and Toyota
production system.
5. Objective of the Training
The main objective of the industrial training is to have practical exposure to
understand how an industry works. The industrial training also helps in
learning skills oriented to the needs of an industry.
6. Learning Tiers of Robotic Welding
TEACH PROGRAMMING
Teaching and trials Final trial and handover to production
INSTALLATIONS
Welding set installation, mastering and
calibration
I/O mapping, PLC installation
programming, jigs installation- verification
CELL NOMENCLATURE AND CELL DESIGN
Functionality of each part and verification
on site
Production volume and cycle time
calculations
7. Work During Training
Fronius
welding set
January:-
• Robotic functionality, installation procedure, basics of process mig, mag and spot
welding
• Force calibration on BL-6 YL-7 line
• Fronius machine basic know how training lecture
• Observation of problem in the robotic cell line along with the team.
8. Robot
teaching
Work During Training
February:-
• Robot teaching and integration
• PLC basics
• 2D, 3D drawing analysis of component
• Run a robot on teach mode programming
• Ladder programming basics
• Production volume and cycle time calculations done
10. Conclusion
Industrial training is a great opportunity to develop the required
practical skills and gaining the necessary confidence to deal with people
in respective field.
