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Plant Wide Benefits of Ethernet/IP
Designing the Physical Layer for EtherNet/IP
Agenda
2
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
3
Why Now?
• Manufacturing networks are migrating to Switch-centric topologies
• IoT (Internet of Things) is causing a massive data explosion which is stretching the
limitations of legacy networks
• Manufacturing Intelligence & the rise of real-time analytics
and data mining
• Industrial Ethernet is enabling IT based
solutions to migrate to the plant floor
Organizations are challenged to
leverage technology and networks
to connect the factory and enterprise
boosting productivity, innovation,
business agility
3
“The productivity economy will reward ‘do it smarter’ companies that build
a better business model.” McKinsey Global Forces: The productivity imperative, McKinsey & Company
What C-suite executives are saying
about the IoT
Expect their company to be using
the IoT in three years’ time
Believe that companies slow to
integrate the IoT will fall behind
the competition
The Internet of Things Business Index, The Economist-Intelligence Unit
95%
63%
Internet of Things Impact
• 100% of plant floor devices
will be providing data by 2018.
• Every day 160,000 NEW industrial Ethernet nodes are
connected.
I.H.S. Global/IMS Research
• The Internet of Things (IoT) is expected to enable
manufacturers to generate $3.88 trillion in global profits
over the next 10 years.
Not all manufacturers are ready or fully
understand how to capitalize on this
opportunity!
In 2009 2.5 billion devices were
connected with unique IP addresses.
By 2020, up to 30 billion devices –
and mostly are “things.” Gartner
www.industrial-ip.org
Challenges to Transforming Industry
Organizations are challenged to leverage technology and networks to connect the factory
and enterprise boosting productivity, innovation, business agility.
“The productivity economy will
reward ‘do it smarter’
companies that build
a better business model.”
McKinsey Global Forces: The productivity
imperative, McKinsey & Company
6
Connecting the Enterprise and the Plant Floor
• Enterprise networks are being pulled and pushed into industrial plant floor environments.
• IT personnel may not be prepared for this environment and typical IT deployments may
not meet requirements of the industrial space.
• Manufacturing personnel may not understand or accept the protocols and policies being
brought to the plant floor from IT.
6
“76% of companies are seeing convergence between IT
and controls systems.”
Rockwell Automation
• Backbone cabling is your longest lasting component in any network
• The Physical Layer is the foundation which all validated,
proven network architectures are built upon
• A robust Physical Layer allows for plant floor flexibility to support current
and future business needs
7
Importance of the Physical Layer
“A significant portion of network downtime, approximately 80%,
is attributed to Physical Layer Connections.” Sage Research
8
Infrastructure Investment
Compared to Longevity
8
• 60%
• 2 to 5 years
Software
• 23%
• 5 Years
Networking
• 10%
• 5 Years
Operations
• 7%
• 20+ years (or forever!)
Physical
layer
80% of network problems
are caused by only 7% of invested budget.
Profiling the Best-in-Class Manufacturers
• 8 hours downtime
(99.1% uptime)
• 11% reduced
Total Cost of Ownership
(TCO)
for industrial network
• 90% Overall Equipment
Effectiveness (OEE)
• +25% operating
margin contribution
Source: Aberdeen Group, Industrial Networking Real-time Foundation for Manufacturing and Enterprise, August 2012
71%
65%
56%
48%
40% 34%
52%
35%
0%
10%
20%
30%
40%
50%
60%
70%
80%
Reliability built into the
physical layer of the network
Data-link reliability Network management (apps
and devices used to monitor
performance and control
network access)
Cabling management/wiring
strategy that is aligned with
industrial networking
architecture
Network Management
Best In Class All Others
Invest Now or Pay Much More Later!
$10 $100
$1000
$10,000
Plan Design Build Deploy/Operate
$$
Relative Cost to Resolve Problems
Source: www.motioncontrolonline.Mechatronics Part I: Motion Control’s Next Top Model; Aberdeen Group,
The Mechatronic System Design Benchmark Report.
Cost to resolve issues increases
exponentially throughout the design cycle Reality:
>35%
resolved
late
• IT drives structured cabling
• The controls engineering/ industry
drives connecting
cable to plugs
What’s Happening in Industrial Automation?
Machine
Control Panel
Zone System
Micro Data Center IT
to Factory
Floor
Control Panel
to LAN
• Structured Cabling
• Solid horizontal cable terminated with jacks
• Typically installed and left in place; measured and warranteed
performance
• Connected to equipment with flexible patch cords
• Point to Point Cabling
• Stranded cable field terminated
with plugs;
• Measurements infrequently done
• No standard exists to define the measurement method
• If the green light goes on,
then it works
12
Cabling Infrastructure
Structured and Point to Point Cabling
Collaboration of Partners
Network Technology Convergence
13
The Established
#1 Industrial Ethernet
Physical Layer Network Infrastructure
Wireless, Security,
Switching/Routing
Leader in
Industrial Network
Infrastructure
Reduce Risk Simplify Design Speed Deployment
www.industrial-ip.org
14
Why Panduit
The Value of Industrial Automation Infrastructure
• 30 years of designing and deploying Ethernet
networks
• Understanding both IT and OT wants and needs
• Solutions built around standards and validated
architectures
• World-class partner ecosystem
• Future-ready products and solutions
that are easy to deploy today
Subject
Matter
Expertise
ToolsOffering
• ANSI/TIA-1005 is explicitly
supported by the 568-C
cabling standard
• TIA/EIA-568-C Defines cabling
types, distances, connectors,
cable system architectures,
cable termination standards
and performance
characteristics, cable
installation requirements and
methods of testing installed
cable
• C.0 defines the overall
premises infrastructure for
copper and fiber cabling
• C.3 addresses components of
fiber optic cable systems
15
Telecommunications Standards
16
Value of Industrial Automation Infrastructure
16
Subject
Matter
Expertise
ToolsOffering
Simplifying robust industrial network
deployments by providing our customers
confidence and peace of mind through our
expertise, tools and comprehensive offering
That enables seamless IT/OT integration
Agenda
17
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
Execution
• What do Physical Layer
Reference Architecture based
best practices look like?
18
19
Preventable Network Distribution
Installation Issues
19
Poor infrastructure planning puts both performance and security at risk!
“A significant portion of network downtime,
approximately 80%, is attributed to Physical
Layer Connections.”
Sage Research
Physical Layer Design Considerations
Network Technology Convergence – Collaboration of Partners
• Design and implement a robust physical layer
• Environment Classification - MICE
• More than cable
– Connectors
– Patch panels
– Cable management
– Grounding, Bonding and Shielding (noise mitigation)
• Standard Physical Media
– Wired vs. Wireless
– Copper vs. Fiber
– UTP vs. STP
– Singlemode vs. Multimode
– SFP – LC vs. SC
• Standard Topology Choices
– Switch-Level & Device-Level
20
Converged Plant-wide / Site-wide Integrated Architecture
21
Structured and Hardened
IACS Network Infrastructure
Flat and Open
IACS Network Infrastructure
Flat and Open
IACS Network
Infrastructure
22
Pre-engineered Building Blocks
Connecting Network and Controls
22
CPwE
Accelerate Implementation
Schedule and Lower Risk
STI Solutions
MDC
IDF
Wireless
Integrated Zone
Two Paths to
Translate
Logical Design
to Physical
Design
Stratix MDC
23
Pre-engineered Building Blocks
Connecting Network and Controls
23
CPwE
Accelerate Implementation
Schedule and Lower Risk
STI Solutions
MDC
IDF
Wireless
Integrated Zone
Two Paths to
Translate
Logical Design
to Physical
Design
Stratix MDC
24
Customer Needs: Logical Architecture: Physical Architecture:
Market Transitions Converged Plantwide Ethernet Building Block Approach
Catalyst 3750
StackWise
Switch Stack
FactoryTalk Application Servers
 View
 Historian
 AssetCentre,
 Transaction Manager
FactoryTalk Services
Platform
 Directory
 Security/Audit
Data Servers
Gbps Link
for Failover
Detection
Firewall
(Active)
Firewall
(Standby)
I/O
Levels 0–2
HMI
Cell/Area Zone #1
Redundant Star Topology
Flex Links Resiliency
Cell/Area Zone #3
Bus/Star Topology
Cell/Area Zones
Demilitarized Zone (DMZ)
Enterprise Zone
Levels 4 and 5
Rockwell Automation
Stratix 8000
Layer 2 Access Switch
Cisco
ASA 5500
Industrial Zone
Site Operations and Control
Level 3
Remote
Access
Server
Catalyst
6500/4500
ERP, Email,
Wide Area Network
(WAN)
Network Services
 DNS, DHCP, syslog
server
 Network and security
mgmt
Drive
Controller
HMI
I/O
Controller
Drive
Controller
Drive
HMI
Cell/Area Zone #2
Ring Topology
Resilient Ethernet Protocol (REP)
I/O
I/O
Patch Management
Remote Gateway Services
Application Mirror
AV Server
Plant Firewall:
 Inter-zone traffic
segmentation
 ACLs, IPS and IDS
 VPN Services
 Portal and Terminal
Server proxy
Convergence
Secure connection between
Enterprise and Plant
Remote Access & Services
Secure connections to
remote experts and systems
Industrial Compute
Virtualized Servers,
Switches, Storage
Security
Availability concerns
Network Fabric
Use standard IP: Wireless,
fiber, copper
Mobility
BYOD trends
Video
IP cameras
Internet of Things
Automation
High growth in devices using
EtherNet/IP
Energy Management
Smart devices and software
Micro /
Industrial
Data Center
Enterprise to
Plant Floor
Convergence
Control Panel
Solutions
Mitigate EMI
Noise Risk,
Save Space
and Optimize
EtherNet/IP
Connectivity
Enterprise
Data Center
Pre-configured,
Integrated
Solutions
Network
Zone System
Robust, Secure,
Scalable
Network
Distribution
25
Mapping CPwE Architecture
from Logical to Physical
Industrial Connectivity to Network Edge
25
IN-Frastructure
IN-Route
IN-Panel
IN-Field
IN-Room
Stacked Layer 3
Distribution Switch
FactoryTalk
Application
Servers
Gbps Link
for Failover
Detection
Firewall (Active) Firewall
(Standby)
Cell/Area Zones
Levels 0 – 2
Demilitarized Zone (DMZ)
Industrial Zone
Site Operations and Control
Level 3
Remote
Access
Server
Core
Switches
Layers 2 & 3, Access, Distribution
and Core Network Infrastructure
 Multi-service Network
 Routing
 Security and Network
Management Applications
Cell/Area Zone #2
Ring Topology Resilient Ethernet Protocol (REP)
Patch Management
Remote Gateway Services
Application Mirror
AV Server
 Firewalls for segmentation
 Unified Threat Management
(UTM)
 Authentication and
authorization
 Application and Data Sharing
via replication or terminal
services
Enterprise Zone
Levels 4 and 5
 WAN and Internet network
 Data Centers
 Enterprise Security and Network
Management
 Enterprise Resource Planning
(ERP)Applications
Internet
Enterprise
WAN
External
DMZ/
Firewall
Enterprise WAN Routers
Active Switch
Network
Services
Stacked Layer 3 Access/
Distribution Switch
HMI
Layer 2
Industrial Ethernet
Access Switch
Drive
Controller
Layers 2, Access Network
Infrastructure
 EtherNet/IP traffic
 Real-time Control
 Traffic segmentation,
prioritization and management
 Resiliency with fast Network
Convergence
Panduit Industrial Automation
5 Core Solutions
IN-ROOMTM
Control Room, Data Center,
Telco Closet
IN-PANELTM
Control Panels, Electrical
Panels and MCC
IN-FIELDTM
On the Machine, In the
Process Area, or Outdoors
IN-FRASTRUCTURETM
Power Distribution, Lighting,
HVAC Security, Safety
IN-ROUTETM
Industrial Pathways, Network
Zone Enclosures
Panduit 5 IN’s and Building Blocks
27
Micro Data Centers
Industrial Distribution Frame
Integrated Network Zone
High Level Industrial Architecture
27
Core
IDF/Zone
Manufacturing Lines
• Provides the physical systems necessary to effectively
deploy the Converged Plantwide Ethernet (CPwE)
architecture
• Factory assembled to include the connectivity, cable
management
and power supply
• Thermally tested and validated for a
highly reliable system
• Scalability
• Single part number simplifies the design and execution for a
fast and repeatable solution
• Available in various configurations with
room for growth without increasing control room footprint
• Security
• Protect the integrity of cabling media and also enable physical
layer access control over critical network systems
28
Micro Data Centers (MDC)
Based on a Reference Architecture
29
Environmental Focus – M.I.C.E.
• M.I.C.E. provides a method of
categorizing the environmental classes
for each plant Cell/Area zone
• This provides for determination of the
level of “hardening” required for the
network media, connectors, pathways,
devices and enclosures
• The MICE environmental classification is
a measure of product robustness:
– Specified in ISO/IEC 24702
– Part of TIA-1005 and ANSI/TIA-568-C.0
standards
• Examples of rating:
– 1585 Media : M3I3C3E3
– M12: M3I3C3E3
– RJ-45: M1I1C2E2
30
Structured Cabling Schematic
30
Centralized Cabling
• Home runs from each node back to the
network room
31
IN-ROUTETM: Zone Architecture
Zone Cabling
• Provides for Reduced home-run wiring,
easy moves / adds / changes and
reduced size of network room
TR TR
Z
Z
Z
• Rapidly deploy 19” rack mount switches in a zone
architecture within plant environment
• Accommodates two distribution layer switches (Cisco 3750X)
• Three access layer switches (Cisco 2960S) with UPS
• Double hinge feature allows front and rear access to network switch
equipment
• Cable management features to secure horizontal fiber and copper in a
reliable, consistent manner
• UL Type 4/12 and IP66 enclosure
• Thermally tested and validated for a highly reliable system
• Scalability
• Single part number simplifies the design and execution for a fast and
repeatable solution
• Security
• Protect the integrity of cabling media and also enable physical layer
access control over critical network systems
32
Intermediate Distribution Frame (IDF)
33
IDF in CPwE
33
Stacked Layer 3
Distribution Switch
FactoryTalk
Application
Servers
Gbps Link
for Failover
Detection
Firewall (Active) Firewall (Standby)
Cell/Area Zones
Levels 0 – 2
Demilitarized Zone (DMZ)
Industrial Zone
Site Operations and Control
Level 3
Remote
Access
Server
Core
Switches
Layers 2 & 3, Access, Distribution
and Core Network Infrastructure
 Multi-service Network
 Routing
 Security and Network
Management Applications
Cell/Area Zone #2
Ring Topology Resilient Ethernet Protocol (REP)
Patch Management
Remote Gateway Services
Application Mirror
AV Server
 Firewalls for segmentation
 Unified Threat Management
(UTM)
 Authentication and authorization
 Application and Data Sharing via
replication or terminal services
Enterprise Zone
Levels 4 and 5
 WAN and Internet network
 Data Centers
 Enterprise Security and Network
Management
 Enterprise Resource Planning
(ERP)Applications
Internet
Enterprise
WAN
External DMZ/
Firewall
Enterprise WAN Routers
Active Switch
Network
Services
Stacked Layer 3 Access/
Distribution Switch
HMI
Layer 2
Industrial Ethernet
Access Switch
Drive
Controller
Layers 2, Access Network
Infrastructure
 EtherNet/IP traffic
 Real-time Control
 Traffic segmentation, prioritization
and management
 Resiliency with fast Network
Convergence
34
Current State – IDF Problems
• In-consistent deployment of 19” equipment
• Equipment placement
• Cable management placement, utilization
• Slack length
• Power management, cords falling out
• Insufficient cooling capacity
• Thermal alarms
• Penetration locations
• Poor Cable management
• Slack length, etc.
34
• Fully assembled solution
• Stratix Switch and Power Supplies
• Multiple configurations
• Zone network topology
• Reduces cabling installation
• Localizes network traffic to improve
network resiliency
• Improves capability for network
redundancy
• Reduces cost of future expansion
• System is pre-engineered, pre-tested
and pre-validated
• UL approved panel (UL 508A)
• Thermally validated
• Tested for resistance to shock and vibration during shipment
• Optimized for structured networking
• Significantly reduces the amount of time when integrating the plant floor and
enterprise networks by up to 75%
35
Integrated Network Zone System
36
Zone Architecture Value
36
• Up to 40%
reduction in
material costs
• Up to 18%
reduction in
labor costs
• FOLS model
• Up to 75%
savings in
deployment time
Customer BenefitsZone Enclosure
FOLS = Fiber optic LAN section
Agenda
37
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
38
Mapping CPwE Architecture
from Logical to Physical
Industrial Connectivity to Network Edge
38
IN-Frastructure
IN-Route
IN-Panel
IN-Field
IN-Room
Stacked Layer 3
Distribution Switch
FactoryTalk
Application
Servers
Gbps Link
for Failover
Detection
Firewall (Active) Firewall
(Standby)
Cell/Area Zones
Levels 0 – 2
Demilitarized Zone (DMZ)
Industrial Zone
Site Operations and Control
Level 3
Remote
Access
Server
Core
Switches
Layers 2 & 3, Access, Distribution
and Core Network Infrastructure
 Multi-service Network
 Routing
 Security and Network
Management Applications
Cell/Area Zone #2
Ring Topology Resilient Ethernet Protocol (REP)
Patch Management
Remote Gateway Services
Application Mirror
AV Server
 Firewalls for segmentation
 Unified Threat Management
(UTM)
 Authentication and
authorization
 Application and Data Sharing
via replication or terminal
services
Enterprise Zone
Levels 4 and 5
 WAN and Internet network
 Data Centers
 Enterprise Security and Network
Management
 Enterprise Resource Planning
(ERP)Applications
Internet
Enterprise
WAN
External
DMZ/
Firewall
Enterprise WAN Routers
Active Switch
Network
Services
Stacked Layer 3 Access/
Distribution Switch
HMI
Layer 2
Industrial Ethernet
Access Switch
Drive
Controller
Layers 2, Access Network
Infrastructure
 EtherNet/IP traffic
 Real-time Control
 Traffic segmentation,
prioritization and management
 Resiliency with fast Network
Convergence
Address Operational Challenges
• Maximize uptime
• Failure prediction
• Real-time data
• Lower costs
• Human error reduction
• Safety and security
39
“A significant portion of network
downtime, approx. 80%, is attributed
to Physical Layer Connections.”
Sage Research
“76% of companies are seeing convergence between IT and controls systems.”
Rockwell Automation
Utilize Industrial Network Design Methodology
• Understand application and functional requirements
– Devices to be connected – industrial and non-industrial
– Data requirements for availability, integrity and confidentiality
– Communication patterns, topology and resiliency requirements
– Types of traffic – information, control, safety, time synchronization,
drive control, voice, video
• Develop a logical framework (roadmap)
– Migrate from flat networks to structured and hardened networks
– Define zones and segmentation, place applications and devices
in the logical framework based on requirements
• Develop a physical framework to align
with and support the logical framework
• Deploy a Defense-in-Depth Security Model
• Reduce risk, simplify design, and speed deployment:
– Use information technology (IT) standards
– Follow industrial automation technology (IAT) standards
– Utilize reference models and reference architectures
40
Avoiding
Network Sprawl!!
MANAGE /
MONITOR
IMPLEMENT
AUDIT DESIGN/PLAN
ASSESS
Enabling OEM
Convergence-Ready
Solutions
Tested and validated architectures
simplify design and reduce risk in
deployment
• Standards Based Structured Cabling
• Performance for high integrity data transfer critical in industrial
automation applications
• Designed for Industrial Environments
• Durable jacket options for resistance to oils/chemicals
• Stranded for flexibility
• Fully shielded for immunity to noise (EMI/RFI)
• Connectors are robust and easily field terminable by plant
operations personnel
• Machine Level Connectivity
• Cat5e and Cat 6 shielded and unshielded stranded cable types
• Field terminable RJ45 & M12 D-code point to point solutions
• 600V rated Cat5e cable and patch cords
41
Industrial Copper Media
From the Data Center to the Machine
Industrial Connectivity
1585 Media and Fiber SFP
42
Small Form-Factor
Pluggable
RJ45 Connectivity
M12 Connectivity
600V rated STP
cable
• Address EMI Noise and other
environmental Factors
• Backbone and device level media
designed for industrial space
• Improve Industrial Network reach
and resiliency
• Faster convergence (2-10x) for network resiliency vs. copper
• Enable fast field installation
• “Electrician friendly” device level field terminations in one
minute or less
• Easy to install, armored backbone cabling requires no conduit,
or grounding & bonding
43
Industrial Fiber Media
Durable, Environment Rated, Easy to Install Solutions
Polymer Coated Fiber (PCF)
44
Electrician Friendly Termination - Crimp and Cleave!
OPTICAM™
Termination Tool
Speed installation and Reduce Scrap
• OptiCAM Fiber termination:
• Reduces install time over 80%
• Instant LED feedback to ensure
termination aligned.. Eliminates rework!
• Allows multiple retermination!
• Leverage Panduit toolkit, training, and
certification program
45
• 50% less time to install compared to traditional wire basket
and ladder rack
• Superior strength to weight ratio compared to traditional wire
basket
• Integral bonding at all splice connections
• Snap-on sidewalls, waterfalls, bend radius control
• Electro-Zinc finish is durable and preferred in many industrial
applications
• 12 microns of protection
• SC3 type III finish per ASTM B633
• Appropriate for exposure to condensation, perspiration,
infrequent wetting by rain
and cleaners
46
Wyr-Grid® Overhead Cable Tray Routing System
Robust Construction and Support and Easy to Work With and Install
BEFORE AFTER
Challenges:
• Scalability issues
• Diagnostics & troubleshooting
• Evolving cable management
47
IN-ROUTETM: Network Distribution Simplification
Robust, Secure, Future-Ready Network Distribution
Solutions:
• Zone enclosure
• Media selection & security
• Cable routing
• Improve Industrial Network reliability, troubleshooting &
diagnostics
• Unique DIN rail mounted patching protects connections and
enables permanent link testing to control panel
• Provide closed door communication
for safer access
• Thru-panel data access port reduces ARC flash risk and need
for PPE (personal protective equipment)
• Lockable cover for network security
• Prevent port access & secure connections
• Physical port security lock-in and block out devices avoid
connection loss and deter system intrusion
48
Control Panel Optimization IN-PANELTM
Effective Networked Panels, Safe Personnel Access
• Begin by segregating
the equipment and
bonding the ground plane
49
Wire & Equip Segregation – Noise Zones
PWM
Drive
PWM
Drive
PAC
PSU
Noise
Sensitive
Relay Relay
Main Panel
(Front View)
Right Side Panel
(Inside View)
PWM
Drive
PWM
Drive
Divider panel bonded with braided strap to
the main panel (three places)
• Begin by segregating the
equipment and bonding the
ground plane
• Add duct in such a way that
you can maintain wire
segregation between “clean”,
“dirty” and
“very-dirty”
• Add shielding in appropriate
places where segregation
cannot be achieved by
distance
50
Wire & Equip Segregation – Noise Zones
PWM
Drive
PWM
Drive
PAC
PSU
Noise
Sensitive
Relay Relay
Main Panel
(Front View)
Right Side Panel
(Inside View)
PWM
Drive
PWM
Drive
Segregation
from Dirty Duct
Very-Dirty Zone
(Black Duct)
Dirty Zone
(Grey Duct)
Clean Zone
(White Duct)
Making Networks More Effective in the Panel
Space Optimization in Practice
DIN Rail Wiring Duct
• Uses enclosure depth
to save up to 30%
panel space
Corner Duct
• Allows
functional use of
side panels Noise Shield
• Reduces noise
up to 20dB = 6
inches air space
• No room for deploying fiber or copper
drops?
• Concerns about high voltage, arc flash
risks?
• Need to improve manageability?
52
Control Panel Too Crowded for
Convergence-ready Network Switch?
If control panel is crowded in a retrofit
project, a zone enclosure enables
connectivity to the panel.
• Assist with the usage of safety and
security best practices within an
organization
• Provides migration from
unmanaged to managed switch
architecture
53
Plant-wide / Site-wide Network Deployment
Brownfield
Machine
Device
Machine
DeviceMachine
DeviceMachine
DeviceMachine
DeviceMachine
Device
Machine
Device
Machine
DeviceMachine
DeviceMachine
DeviceMachine
DeviceMachine
Device
…
…
I/OI/OI/OI/O
Drive
HMI
Zone System
Control Panel
Machine Level
Plant-wide / Site-wide Network Deployment
Brownfield
• Mount Integrated Zone Enclosure- robust, secure, tested
• Distribute copper or fiber to panel
• Use DIN Patch box to patch to devices in panel
• Validate performance with standards based tests and equipment
54
Zone
Enclosure
Control Panel
DIN Patch
Box
• Optimized solutions for Equipment Builder Stratix 5700
deployments
55
Panduit Network Solutions
for the Control Panel
DIN Rail Mount
Adapter
Modular DIN rail mounting for Copper or
Fiber connectivity
Patch Panel
Facilitate testing, and future Moves,
Adds and Changes
Fiber, Cat6
Patch Cords
Performance guaranteed
Insert product
photo
56
Network Security Framework
Physical Port Security
• Keyed solutions for copper
and fiber
• Lock-in, Blockout products
secure connections
• Data Access Port
(keyed cable and jack)
• High M.I.C.E. levels
– Vibration
– Chemical
– Temperature
– Wash down
• Wire management rated
for environment
• Food safety
57
IN-FIELDTM
Challenges
ON Machine or Process
areas
• Harsh rated cable
management and
identification
• Abrasion protection
• Grounding/
Bonding
58
IN-FIELDTM Solutions
Manage and Protect
Metal detectable wire
management for
food industry
IN-FRASTRUCTURETM
Challenges
• Facility Grounding/Bonding, Power
• Costs of safety incidences
• Lockout/Tagout implementation
59
IN-FRASTRUCTURETM
Grounding/Bonding
60
For Control PanelsFor Control Panels
Reduce risks of noise coupling at every level with robust,
structured grounding/bonding
Agenda
61
Physical Layer Design Considerations
Mapping Logical to Physical – The 5 IN’s
Market Trends – What is driving Convergence
Additional Information & Summary
Popular Configuration Drawings Showing
Physical Infrastructure for Each Level
of a Reference Architecture Design
62
Resources
• Industrial Ethernet Physical Infrastructure
Reference Architecture Design Guide
• Control Panel White Papers from Panduit and
Hoffman
http://www.panduit-hoffman.com
• Converged Plantwide Ethernet (CPwE) –
http://www.rockwellautomation.com/rockwellautomation/produ
cts-technologies/network-technology/architectures.page?
• Media Planning and Installation Manual
http://www.odva.org
• Design Tools:
– Rockwell Automation Proposal Works
– Rockwell Automation
Integrated Architecture Builder (IAB)
www.rockwellautomation.com/go/tools
• Industrial IP Advantage
website: www.industrial-ip.org
Industrial IP Advantage
www.industrial-ip.org
• A new ‘go-to’ resource for educational, technical and
thought leadership information about industrial
communications
• Standard Internet Protocol (IP) for
Industrial Applications
• Coalition of like-minded companies
64
www.industrial-ip.org
Designing the Physical Layer for EtherNet/IP -Summary
• Planning and installing physical infrastructure based on standards, best practices and
reference architectures will result in higher availability, integrity and performance
Need help? Leverage Ecosystem partners:
– Rockwell Automation Network and Security Services
– Panduit Certified Installers
– Fluke Networks’ training
65
Because Network Infrastructure Matters!!
THANK YOU!
66
Level 2
Cell/Area Zone
Zone Enclosure
Level 3
Site Operations
Data Center
Level 1
Cell/Area Zone
Control Panel
Level 0
Cell/Area Zone
On-Machine

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Plant Wide Benefits of Ethernet IP

  • 1. Plant Wide Benefits of Ethernet/IP Designing the Physical Layer for EtherNet/IP
  • 2. Agenda 2 Physical Layer Design Considerations Mapping Logical to Physical – The 5 IN’s Market Trends – What is driving Convergence Additional Information & Summary
  • 3. 3 Why Now? • Manufacturing networks are migrating to Switch-centric topologies • IoT (Internet of Things) is causing a massive data explosion which is stretching the limitations of legacy networks • Manufacturing Intelligence & the rise of real-time analytics and data mining • Industrial Ethernet is enabling IT based solutions to migrate to the plant floor Organizations are challenged to leverage technology and networks to connect the factory and enterprise boosting productivity, innovation, business agility 3 “The productivity economy will reward ‘do it smarter’ companies that build a better business model.” McKinsey Global Forces: The productivity imperative, McKinsey & Company What C-suite executives are saying about the IoT Expect their company to be using the IoT in three years’ time Believe that companies slow to integrate the IoT will fall behind the competition The Internet of Things Business Index, The Economist-Intelligence Unit 95% 63%
  • 4. Internet of Things Impact • 100% of plant floor devices will be providing data by 2018. • Every day 160,000 NEW industrial Ethernet nodes are connected. I.H.S. Global/IMS Research • The Internet of Things (IoT) is expected to enable manufacturers to generate $3.88 trillion in global profits over the next 10 years. Not all manufacturers are ready or fully understand how to capitalize on this opportunity! In 2009 2.5 billion devices were connected with unique IP addresses. By 2020, up to 30 billion devices – and mostly are “things.” Gartner www.industrial-ip.org
  • 5. Challenges to Transforming Industry Organizations are challenged to leverage technology and networks to connect the factory and enterprise boosting productivity, innovation, business agility. “The productivity economy will reward ‘do it smarter’ companies that build a better business model.” McKinsey Global Forces: The productivity imperative, McKinsey & Company
  • 6. 6 Connecting the Enterprise and the Plant Floor • Enterprise networks are being pulled and pushed into industrial plant floor environments. • IT personnel may not be prepared for this environment and typical IT deployments may not meet requirements of the industrial space. • Manufacturing personnel may not understand or accept the protocols and policies being brought to the plant floor from IT. 6 “76% of companies are seeing convergence between IT and controls systems.” Rockwell Automation
  • 7. • Backbone cabling is your longest lasting component in any network • The Physical Layer is the foundation which all validated, proven network architectures are built upon • A robust Physical Layer allows for plant floor flexibility to support current and future business needs 7 Importance of the Physical Layer “A significant portion of network downtime, approximately 80%, is attributed to Physical Layer Connections.” Sage Research
  • 8. 8 Infrastructure Investment Compared to Longevity 8 • 60% • 2 to 5 years Software • 23% • 5 Years Networking • 10% • 5 Years Operations • 7% • 20+ years (or forever!) Physical layer 80% of network problems are caused by only 7% of invested budget.
  • 9. Profiling the Best-in-Class Manufacturers • 8 hours downtime (99.1% uptime) • 11% reduced Total Cost of Ownership (TCO) for industrial network • 90% Overall Equipment Effectiveness (OEE) • +25% operating margin contribution Source: Aberdeen Group, Industrial Networking Real-time Foundation for Manufacturing and Enterprise, August 2012 71% 65% 56% 48% 40% 34% 52% 35% 0% 10% 20% 30% 40% 50% 60% 70% 80% Reliability built into the physical layer of the network Data-link reliability Network management (apps and devices used to monitor performance and control network access) Cabling management/wiring strategy that is aligned with industrial networking architecture Network Management Best In Class All Others
  • 10. Invest Now or Pay Much More Later! $10 $100 $1000 $10,000 Plan Design Build Deploy/Operate $$ Relative Cost to Resolve Problems Source: www.motioncontrolonline.Mechatronics Part I: Motion Control’s Next Top Model; Aberdeen Group, The Mechatronic System Design Benchmark Report. Cost to resolve issues increases exponentially throughout the design cycle Reality: >35% resolved late
  • 11. • IT drives structured cabling • The controls engineering/ industry drives connecting cable to plugs What’s Happening in Industrial Automation? Machine Control Panel Zone System Micro Data Center IT to Factory Floor Control Panel to LAN
  • 12. • Structured Cabling • Solid horizontal cable terminated with jacks • Typically installed and left in place; measured and warranteed performance • Connected to equipment with flexible patch cords • Point to Point Cabling • Stranded cable field terminated with plugs; • Measurements infrequently done • No standard exists to define the measurement method • If the green light goes on, then it works 12 Cabling Infrastructure Structured and Point to Point Cabling
  • 13. Collaboration of Partners Network Technology Convergence 13 The Established #1 Industrial Ethernet Physical Layer Network Infrastructure Wireless, Security, Switching/Routing Leader in Industrial Network Infrastructure Reduce Risk Simplify Design Speed Deployment www.industrial-ip.org
  • 14. 14 Why Panduit The Value of Industrial Automation Infrastructure • 30 years of designing and deploying Ethernet networks • Understanding both IT and OT wants and needs • Solutions built around standards and validated architectures • World-class partner ecosystem • Future-ready products and solutions that are easy to deploy today Subject Matter Expertise ToolsOffering
  • 15. • ANSI/TIA-1005 is explicitly supported by the 568-C cabling standard • TIA/EIA-568-C Defines cabling types, distances, connectors, cable system architectures, cable termination standards and performance characteristics, cable installation requirements and methods of testing installed cable • C.0 defines the overall premises infrastructure for copper and fiber cabling • C.3 addresses components of fiber optic cable systems 15 Telecommunications Standards
  • 16. 16 Value of Industrial Automation Infrastructure 16 Subject Matter Expertise ToolsOffering Simplifying robust industrial network deployments by providing our customers confidence and peace of mind through our expertise, tools and comprehensive offering That enables seamless IT/OT integration
  • 17. Agenda 17 Physical Layer Design Considerations Mapping Logical to Physical – The 5 IN’s Market Trends – What is driving Convergence Additional Information & Summary
  • 18. Execution • What do Physical Layer Reference Architecture based best practices look like? 18
  • 19. 19 Preventable Network Distribution Installation Issues 19 Poor infrastructure planning puts both performance and security at risk! “A significant portion of network downtime, approximately 80%, is attributed to Physical Layer Connections.” Sage Research
  • 20. Physical Layer Design Considerations Network Technology Convergence – Collaboration of Partners • Design and implement a robust physical layer • Environment Classification - MICE • More than cable – Connectors – Patch panels – Cable management – Grounding, Bonding and Shielding (noise mitigation) • Standard Physical Media – Wired vs. Wireless – Copper vs. Fiber – UTP vs. STP – Singlemode vs. Multimode – SFP – LC vs. SC • Standard Topology Choices – Switch-Level & Device-Level 20
  • 21. Converged Plant-wide / Site-wide Integrated Architecture 21 Structured and Hardened IACS Network Infrastructure Flat and Open IACS Network Infrastructure Flat and Open IACS Network Infrastructure
  • 22. 22 Pre-engineered Building Blocks Connecting Network and Controls 22 CPwE Accelerate Implementation Schedule and Lower Risk STI Solutions MDC IDF Wireless Integrated Zone Two Paths to Translate Logical Design to Physical Design Stratix MDC
  • 23. 23 Pre-engineered Building Blocks Connecting Network and Controls 23 CPwE Accelerate Implementation Schedule and Lower Risk STI Solutions MDC IDF Wireless Integrated Zone Two Paths to Translate Logical Design to Physical Design Stratix MDC
  • 24. 24 Customer Needs: Logical Architecture: Physical Architecture: Market Transitions Converged Plantwide Ethernet Building Block Approach Catalyst 3750 StackWise Switch Stack FactoryTalk Application Servers  View  Historian  AssetCentre,  Transaction Manager FactoryTalk Services Platform  Directory  Security/Audit Data Servers Gbps Link for Failover Detection Firewall (Active) Firewall (Standby) I/O Levels 0–2 HMI Cell/Area Zone #1 Redundant Star Topology Flex Links Resiliency Cell/Area Zone #3 Bus/Star Topology Cell/Area Zones Demilitarized Zone (DMZ) Enterprise Zone Levels 4 and 5 Rockwell Automation Stratix 8000 Layer 2 Access Switch Cisco ASA 5500 Industrial Zone Site Operations and Control Level 3 Remote Access Server Catalyst 6500/4500 ERP, Email, Wide Area Network (WAN) Network Services  DNS, DHCP, syslog server  Network and security mgmt Drive Controller HMI I/O Controller Drive Controller Drive HMI Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP) I/O I/O Patch Management Remote Gateway Services Application Mirror AV Server Plant Firewall:  Inter-zone traffic segmentation  ACLs, IPS and IDS  VPN Services  Portal and Terminal Server proxy Convergence Secure connection between Enterprise and Plant Remote Access & Services Secure connections to remote experts and systems Industrial Compute Virtualized Servers, Switches, Storage Security Availability concerns Network Fabric Use standard IP: Wireless, fiber, copper Mobility BYOD trends Video IP cameras Internet of Things Automation High growth in devices using EtherNet/IP Energy Management Smart devices and software Micro / Industrial Data Center Enterprise to Plant Floor Convergence Control Panel Solutions Mitigate EMI Noise Risk, Save Space and Optimize EtherNet/IP Connectivity Enterprise Data Center Pre-configured, Integrated Solutions Network Zone System Robust, Secure, Scalable Network Distribution
  • 25. 25 Mapping CPwE Architecture from Logical to Physical Industrial Connectivity to Network Edge 25 IN-Frastructure IN-Route IN-Panel IN-Field IN-Room Stacked Layer 3 Distribution Switch FactoryTalk Application Servers Gbps Link for Failover Detection Firewall (Active) Firewall (Standby) Cell/Area Zones Levels 0 – 2 Demilitarized Zone (DMZ) Industrial Zone Site Operations and Control Level 3 Remote Access Server Core Switches Layers 2 & 3, Access, Distribution and Core Network Infrastructure  Multi-service Network  Routing  Security and Network Management Applications Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP) Patch Management Remote Gateway Services Application Mirror AV Server  Firewalls for segmentation  Unified Threat Management (UTM)  Authentication and authorization  Application and Data Sharing via replication or terminal services Enterprise Zone Levels 4 and 5  WAN and Internet network  Data Centers  Enterprise Security and Network Management  Enterprise Resource Planning (ERP)Applications Internet Enterprise WAN External DMZ/ Firewall Enterprise WAN Routers Active Switch Network Services Stacked Layer 3 Access/ Distribution Switch HMI Layer 2 Industrial Ethernet Access Switch Drive Controller Layers 2, Access Network Infrastructure  EtherNet/IP traffic  Real-time Control  Traffic segmentation, prioritization and management  Resiliency with fast Network Convergence
  • 26. Panduit Industrial Automation 5 Core Solutions IN-ROOMTM Control Room, Data Center, Telco Closet IN-PANELTM Control Panels, Electrical Panels and MCC IN-FIELDTM On the Machine, In the Process Area, or Outdoors IN-FRASTRUCTURETM Power Distribution, Lighting, HVAC Security, Safety IN-ROUTETM Industrial Pathways, Network Zone Enclosures Panduit 5 IN’s and Building Blocks
  • 27. 27 Micro Data Centers Industrial Distribution Frame Integrated Network Zone High Level Industrial Architecture 27 Core IDF/Zone Manufacturing Lines
  • 28. • Provides the physical systems necessary to effectively deploy the Converged Plantwide Ethernet (CPwE) architecture • Factory assembled to include the connectivity, cable management and power supply • Thermally tested and validated for a highly reliable system • Scalability • Single part number simplifies the design and execution for a fast and repeatable solution • Available in various configurations with room for growth without increasing control room footprint • Security • Protect the integrity of cabling media and also enable physical layer access control over critical network systems 28 Micro Data Centers (MDC) Based on a Reference Architecture
  • 29. 29 Environmental Focus – M.I.C.E. • M.I.C.E. provides a method of categorizing the environmental classes for each plant Cell/Area zone • This provides for determination of the level of “hardening” required for the network media, connectors, pathways, devices and enclosures • The MICE environmental classification is a measure of product robustness: – Specified in ISO/IEC 24702 – Part of TIA-1005 and ANSI/TIA-568-C.0 standards • Examples of rating: – 1585 Media : M3I3C3E3 – M12: M3I3C3E3 – RJ-45: M1I1C2E2
  • 31. Centralized Cabling • Home runs from each node back to the network room 31 IN-ROUTETM: Zone Architecture Zone Cabling • Provides for Reduced home-run wiring, easy moves / adds / changes and reduced size of network room TR TR Z Z Z
  • 32. • Rapidly deploy 19” rack mount switches in a zone architecture within plant environment • Accommodates two distribution layer switches (Cisco 3750X) • Three access layer switches (Cisco 2960S) with UPS • Double hinge feature allows front and rear access to network switch equipment • Cable management features to secure horizontal fiber and copper in a reliable, consistent manner • UL Type 4/12 and IP66 enclosure • Thermally tested and validated for a highly reliable system • Scalability • Single part number simplifies the design and execution for a fast and repeatable solution • Security • Protect the integrity of cabling media and also enable physical layer access control over critical network systems 32 Intermediate Distribution Frame (IDF)
  • 33. 33 IDF in CPwE 33 Stacked Layer 3 Distribution Switch FactoryTalk Application Servers Gbps Link for Failover Detection Firewall (Active) Firewall (Standby) Cell/Area Zones Levels 0 – 2 Demilitarized Zone (DMZ) Industrial Zone Site Operations and Control Level 3 Remote Access Server Core Switches Layers 2 & 3, Access, Distribution and Core Network Infrastructure  Multi-service Network  Routing  Security and Network Management Applications Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP) Patch Management Remote Gateway Services Application Mirror AV Server  Firewalls for segmentation  Unified Threat Management (UTM)  Authentication and authorization  Application and Data Sharing via replication or terminal services Enterprise Zone Levels 4 and 5  WAN and Internet network  Data Centers  Enterprise Security and Network Management  Enterprise Resource Planning (ERP)Applications Internet Enterprise WAN External DMZ/ Firewall Enterprise WAN Routers Active Switch Network Services Stacked Layer 3 Access/ Distribution Switch HMI Layer 2 Industrial Ethernet Access Switch Drive Controller Layers 2, Access Network Infrastructure  EtherNet/IP traffic  Real-time Control  Traffic segmentation, prioritization and management  Resiliency with fast Network Convergence
  • 34. 34 Current State – IDF Problems • In-consistent deployment of 19” equipment • Equipment placement • Cable management placement, utilization • Slack length • Power management, cords falling out • Insufficient cooling capacity • Thermal alarms • Penetration locations • Poor Cable management • Slack length, etc. 34
  • 35. • Fully assembled solution • Stratix Switch and Power Supplies • Multiple configurations • Zone network topology • Reduces cabling installation • Localizes network traffic to improve network resiliency • Improves capability for network redundancy • Reduces cost of future expansion • System is pre-engineered, pre-tested and pre-validated • UL approved panel (UL 508A) • Thermally validated • Tested for resistance to shock and vibration during shipment • Optimized for structured networking • Significantly reduces the amount of time when integrating the plant floor and enterprise networks by up to 75% 35 Integrated Network Zone System
  • 36. 36 Zone Architecture Value 36 • Up to 40% reduction in material costs • Up to 18% reduction in labor costs • FOLS model • Up to 75% savings in deployment time Customer BenefitsZone Enclosure FOLS = Fiber optic LAN section
  • 37. Agenda 37 Physical Layer Design Considerations Mapping Logical to Physical – The 5 IN’s Market Trends – What is driving Convergence Additional Information & Summary
  • 38. 38 Mapping CPwE Architecture from Logical to Physical Industrial Connectivity to Network Edge 38 IN-Frastructure IN-Route IN-Panel IN-Field IN-Room Stacked Layer 3 Distribution Switch FactoryTalk Application Servers Gbps Link for Failover Detection Firewall (Active) Firewall (Standby) Cell/Area Zones Levels 0 – 2 Demilitarized Zone (DMZ) Industrial Zone Site Operations and Control Level 3 Remote Access Server Core Switches Layers 2 & 3, Access, Distribution and Core Network Infrastructure  Multi-service Network  Routing  Security and Network Management Applications Cell/Area Zone #2 Ring Topology Resilient Ethernet Protocol (REP) Patch Management Remote Gateway Services Application Mirror AV Server  Firewalls for segmentation  Unified Threat Management (UTM)  Authentication and authorization  Application and Data Sharing via replication or terminal services Enterprise Zone Levels 4 and 5  WAN and Internet network  Data Centers  Enterprise Security and Network Management  Enterprise Resource Planning (ERP)Applications Internet Enterprise WAN External DMZ/ Firewall Enterprise WAN Routers Active Switch Network Services Stacked Layer 3 Access/ Distribution Switch HMI Layer 2 Industrial Ethernet Access Switch Drive Controller Layers 2, Access Network Infrastructure  EtherNet/IP traffic  Real-time Control  Traffic segmentation, prioritization and management  Resiliency with fast Network Convergence
  • 39. Address Operational Challenges • Maximize uptime • Failure prediction • Real-time data • Lower costs • Human error reduction • Safety and security 39 “A significant portion of network downtime, approx. 80%, is attributed to Physical Layer Connections.” Sage Research “76% of companies are seeing convergence between IT and controls systems.” Rockwell Automation
  • 40. Utilize Industrial Network Design Methodology • Understand application and functional requirements – Devices to be connected – industrial and non-industrial – Data requirements for availability, integrity and confidentiality – Communication patterns, topology and resiliency requirements – Types of traffic – information, control, safety, time synchronization, drive control, voice, video • Develop a logical framework (roadmap) – Migrate from flat networks to structured and hardened networks – Define zones and segmentation, place applications and devices in the logical framework based on requirements • Develop a physical framework to align with and support the logical framework • Deploy a Defense-in-Depth Security Model • Reduce risk, simplify design, and speed deployment: – Use information technology (IT) standards – Follow industrial automation technology (IAT) standards – Utilize reference models and reference architectures 40 Avoiding Network Sprawl!! MANAGE / MONITOR IMPLEMENT AUDIT DESIGN/PLAN ASSESS Enabling OEM Convergence-Ready Solutions Tested and validated architectures simplify design and reduce risk in deployment
  • 41. • Standards Based Structured Cabling • Performance for high integrity data transfer critical in industrial automation applications • Designed for Industrial Environments • Durable jacket options for resistance to oils/chemicals • Stranded for flexibility • Fully shielded for immunity to noise (EMI/RFI) • Connectors are robust and easily field terminable by plant operations personnel • Machine Level Connectivity • Cat5e and Cat 6 shielded and unshielded stranded cable types • Field terminable RJ45 & M12 D-code point to point solutions • 600V rated Cat5e cable and patch cords 41 Industrial Copper Media From the Data Center to the Machine
  • 42. Industrial Connectivity 1585 Media and Fiber SFP 42 Small Form-Factor Pluggable RJ45 Connectivity M12 Connectivity 600V rated STP cable
  • 43. • Address EMI Noise and other environmental Factors • Backbone and device level media designed for industrial space • Improve Industrial Network reach and resiliency • Faster convergence (2-10x) for network resiliency vs. copper • Enable fast field installation • “Electrician friendly” device level field terminations in one minute or less • Easy to install, armored backbone cabling requires no conduit, or grounding & bonding 43 Industrial Fiber Media Durable, Environment Rated, Easy to Install Solutions
  • 44. Polymer Coated Fiber (PCF) 44 Electrician Friendly Termination - Crimp and Cleave!
  • 45. OPTICAM™ Termination Tool Speed installation and Reduce Scrap • OptiCAM Fiber termination: • Reduces install time over 80% • Instant LED feedback to ensure termination aligned.. Eliminates rework! • Allows multiple retermination! • Leverage Panduit toolkit, training, and certification program 45
  • 46. • 50% less time to install compared to traditional wire basket and ladder rack • Superior strength to weight ratio compared to traditional wire basket • Integral bonding at all splice connections • Snap-on sidewalls, waterfalls, bend radius control • Electro-Zinc finish is durable and preferred in many industrial applications • 12 microns of protection • SC3 type III finish per ASTM B633 • Appropriate for exposure to condensation, perspiration, infrequent wetting by rain and cleaners 46 Wyr-Grid® Overhead Cable Tray Routing System Robust Construction and Support and Easy to Work With and Install
  • 47. BEFORE AFTER Challenges: • Scalability issues • Diagnostics & troubleshooting • Evolving cable management 47 IN-ROUTETM: Network Distribution Simplification Robust, Secure, Future-Ready Network Distribution Solutions: • Zone enclosure • Media selection & security • Cable routing
  • 48. • Improve Industrial Network reliability, troubleshooting & diagnostics • Unique DIN rail mounted patching protects connections and enables permanent link testing to control panel • Provide closed door communication for safer access • Thru-panel data access port reduces ARC flash risk and need for PPE (personal protective equipment) • Lockable cover for network security • Prevent port access & secure connections • Physical port security lock-in and block out devices avoid connection loss and deter system intrusion 48 Control Panel Optimization IN-PANELTM Effective Networked Panels, Safe Personnel Access
  • 49. • Begin by segregating the equipment and bonding the ground plane 49 Wire & Equip Segregation – Noise Zones PWM Drive PWM Drive PAC PSU Noise Sensitive Relay Relay Main Panel (Front View) Right Side Panel (Inside View) PWM Drive PWM Drive Divider panel bonded with braided strap to the main panel (three places)
  • 50. • Begin by segregating the equipment and bonding the ground plane • Add duct in such a way that you can maintain wire segregation between “clean”, “dirty” and “very-dirty” • Add shielding in appropriate places where segregation cannot be achieved by distance 50 Wire & Equip Segregation – Noise Zones PWM Drive PWM Drive PAC PSU Noise Sensitive Relay Relay Main Panel (Front View) Right Side Panel (Inside View) PWM Drive PWM Drive Segregation from Dirty Duct Very-Dirty Zone (Black Duct) Dirty Zone (Grey Duct) Clean Zone (White Duct)
  • 51. Making Networks More Effective in the Panel Space Optimization in Practice DIN Rail Wiring Duct • Uses enclosure depth to save up to 30% panel space Corner Duct • Allows functional use of side panels Noise Shield • Reduces noise up to 20dB = 6 inches air space
  • 52. • No room for deploying fiber or copper drops? • Concerns about high voltage, arc flash risks? • Need to improve manageability? 52 Control Panel Too Crowded for Convergence-ready Network Switch?
  • 53. If control panel is crowded in a retrofit project, a zone enclosure enables connectivity to the panel. • Assist with the usage of safety and security best practices within an organization • Provides migration from unmanaged to managed switch architecture 53 Plant-wide / Site-wide Network Deployment Brownfield Machine Device Machine DeviceMachine DeviceMachine DeviceMachine DeviceMachine Device Machine Device Machine DeviceMachine DeviceMachine DeviceMachine DeviceMachine Device … … I/OI/OI/OI/O Drive HMI Zone System Control Panel Machine Level
  • 54. Plant-wide / Site-wide Network Deployment Brownfield • Mount Integrated Zone Enclosure- robust, secure, tested • Distribute copper or fiber to panel • Use DIN Patch box to patch to devices in panel • Validate performance with standards based tests and equipment 54 Zone Enclosure Control Panel DIN Patch Box
  • 55. • Optimized solutions for Equipment Builder Stratix 5700 deployments 55 Panduit Network Solutions for the Control Panel DIN Rail Mount Adapter Modular DIN rail mounting for Copper or Fiber connectivity Patch Panel Facilitate testing, and future Moves, Adds and Changes Fiber, Cat6 Patch Cords Performance guaranteed Insert product photo
  • 56. 56 Network Security Framework Physical Port Security • Keyed solutions for copper and fiber • Lock-in, Blockout products secure connections • Data Access Port (keyed cable and jack)
  • 57. • High M.I.C.E. levels – Vibration – Chemical – Temperature – Wash down • Wire management rated for environment • Food safety 57 IN-FIELDTM Challenges ON Machine or Process areas
  • 58. • Harsh rated cable management and identification • Abrasion protection • Grounding/ Bonding 58 IN-FIELDTM Solutions Manage and Protect Metal detectable wire management for food industry
  • 59. IN-FRASTRUCTURETM Challenges • Facility Grounding/Bonding, Power • Costs of safety incidences • Lockout/Tagout implementation 59
  • 60. IN-FRASTRUCTURETM Grounding/Bonding 60 For Control PanelsFor Control Panels Reduce risks of noise coupling at every level with robust, structured grounding/bonding
  • 61. Agenda 61 Physical Layer Design Considerations Mapping Logical to Physical – The 5 IN’s Market Trends – What is driving Convergence Additional Information & Summary
  • 62. Popular Configuration Drawings Showing Physical Infrastructure for Each Level of a Reference Architecture Design 62
  • 63. Resources • Industrial Ethernet Physical Infrastructure Reference Architecture Design Guide • Control Panel White Papers from Panduit and Hoffman http://www.panduit-hoffman.com • Converged Plantwide Ethernet (CPwE) – http://www.rockwellautomation.com/rockwellautomation/produ cts-technologies/network-technology/architectures.page? • Media Planning and Installation Manual http://www.odva.org • Design Tools: – Rockwell Automation Proposal Works – Rockwell Automation Integrated Architecture Builder (IAB) www.rockwellautomation.com/go/tools • Industrial IP Advantage website: www.industrial-ip.org
  • 64. Industrial IP Advantage www.industrial-ip.org • A new ‘go-to’ resource for educational, technical and thought leadership information about industrial communications • Standard Internet Protocol (IP) for Industrial Applications • Coalition of like-minded companies 64 www.industrial-ip.org
  • 65. Designing the Physical Layer for EtherNet/IP -Summary • Planning and installing physical infrastructure based on standards, best practices and reference architectures will result in higher availability, integrity and performance Need help? Leverage Ecosystem partners: – Rockwell Automation Network and Security Services – Panduit Certified Installers – Fluke Networks’ training 65 Because Network Infrastructure Matters!!
  • 66. THANK YOU! 66 Level 2 Cell/Area Zone Zone Enclosure Level 3 Site Operations Data Center Level 1 Cell/Area Zone Control Panel Level 0 Cell/Area Zone On-Machine