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VERSOL BOILERS - VERSOCALD
INDUSTRIAL
STEAM GENERATORS
VERSOCALD-DE
VERSOCALD-DE 3
HIGH PRESSURE STEAM GENERATOR, ENBLOC,
WITH REVERSED FLAME IN THE FURNACE - HIGH PERFORMANCES
RANGE from 204 kW (300 kg/h) to 3408 kW (5000 kg/h)
TYPE
OR
smooth pipe
FUEL gas/light oil/oil fuel
DESIGN PRESSURE 12 bar (on demand 14,7 bar)
DESIGN TEMPERATURE 191,7°C
MODELS
300 400 500 600 800 1000 1250 1500
1750 2000 2500 3000 4000 5000 -
Efficient thermal insulation
- high total thickness, made by joining two rock
wool layers with aluminium foil
- insulation of the casing by the thermal
bridges elimination
Reversible door opening
hinges and closing bolts adjustment in all directions
Upper walkable gangway
Simplified electical connection
via fast coupling connectors
Panel board
electromechanical and electronic, expandible (optional)
Possible combination
with one, two, three stage or modulating burners
Implementable functions
integration of optional kits, also with boiler already installed
Smooth pipes with helicoidal turbolators of series for gas/
light oil fuel and oil fuel, that allow heat exchange and the
cleaning of combustion.
VERSOCALD-DE
Reverse Flame, High Pressure Steam Boilers
www.versolgroup.com
Descriptions and technical data
1. Boiler body
2. Front door
3. Panel board
4. Instruments assembly
5. Level safety sensors
6. Steam throttle
7. Safety valve
8. Rear smoke chamber
9. Drain
10. Pump feeding group
11. TDS connection
12. Level gauge
1
2
3
4
5 6 7
8
9
101112
VERSOCALD-DE
Steam
production
Nominal
output* Nominal input* DP smoke side Max. working
pressure**
Water content
at level Total volume Burner head
min. length Burner head
kg/h kW kW mbar bar l l mm mm
300 300 204 227 2,2 12 – 14,7 525 710 340 210
400 400 273 303 2,6 12 – 14,7 525 710 340 210
500 500 341 379 2,8 12 – 14,7 760 1015 340 240
600 600 409 454 3,5 12 – 14,7 760 1015 340 240
800 800 545 606 3,8 12 – 14,7 1080 1500 340 240
1000 1000 682 758 4,2 12 – 14,7 1080 1500 340 240
1250 1250 852 947 4,5 12 – 14,7 1555 2195 370 280
1500 1500 1022 1136 5,1 12 – 14,7 1555 2195 370 280
1750 1750 1193 1326 5,5 12 – 14,7 2005 2810 370 280
2000 2000 1363 1514 6,0 12 – 14,7 2005 2810 370 280
2500 2500 1704 1893 6,8 12 – 14,7 2890 3950 370 360
3000 3000 2045 2272 7,0 12 – 14,7 2890 3950 370 360
4000 4000 2726 3029 8,0 12 – 14,7 4155 5780 370 400
5000 5000 3408 3787 8,8 12 – 14,7 5800 7730 370 400
*with feeding water temperature = 80°C and pressure = 12 bar ** safety valves setting value
www.versolgroup.com
DE OR 12 A B C D E F G H L ø Dry weight
mm mm mm mm mm mm mm mm mm mm kg
300 1150 1480 1550 2350 635 755 1340 1555 1167 219 1620
400 1150 1480 1550 2350 635 755 1340 1555 1167 219 1620
500 1270 1600 1750 2550 685 815 1460 1725 1266 219 2010
600 1270 1600 1750 2550 685 815 1460 1725 1266 219 2010
800 1410 1740 2120 2960 745 885 1600 1870 1379 258 2830
1000 1410 1740 2120 2960 745 885 1600 1870 1379 258 2830
1250 1555 1885 2527 3437 860 1005 1790 2095 1417 308 3710
1500 1555 1885 2527 3437 860 1005 1790 2095 1417 308 3710
1750 1680 2010 2750 3740 905 1070 1920 2225 1482 358 4610
2000 1680 2010 2750 3740 905 1070 1920 2225 1482 358 4610
2500 1950 2280 2830 3860 1080 1265 2250 2595 1677 408 6560
3000 1950 2280 2830 3860 1080 1265 2250 2595 1677 408 6560
4000 2180 2510 3300 4370 1170 1380 2480 2865 1792 458 8980
5000 2280 2610 3800 4940 1195 1405 2555 2990 1817 508 10540
Dimensions and weight
D
C
L
Ø
G
F
E
A
B
H
www.versolgroup.com
Excellent nominal efficiency
Low NO emissions
Efficient thermal insulation
- high total thickness, made by joining two rock
wool layers with aluminium foil
- insulation of the casing by the
thermal bridges elimination
Cleaning doors
front and rear doors for inspection and
cleaning of the exchange tube bundle
Upper walkable gangway
Simplified electrical connection
via fast coupling connections
Panel boards
electromechanical and electronic,
expandable with options
Possible combinations
with one, two, three stage or
modulating burners
Implementable functions
integration of optional kits, also
with boiler already installed
VERSOCALD-DE 3
HIGH PRESSURE STEAM GENERATOR, THREE PASS, SMOKE PIPE TYPE, ENBLOC
HIGH PERFORMANCES
RANGE da 1363 kW (2000 kg/h) a 14721 kW (21600 kg/h)
FUEL gas/light oil/oil fuel
DESIGN PRESSURE 12 bar (on request 14,7 bar)
DESIGN TEMPERATURE 191,7°C
MODELS
STD VERSION
2000 3200 4700 6300 7900 9400 12500 15700 18000 21600
MODELSI
Low NO VERSIONx
1700 2500 3750 5000 6250 7500 10000 12500 14400 17250
MODELS
Low NO E VERSIONx
1300 2000 3000 4000 5000 6000 8000 10000 12000 15000
Three Pass, High Pressure Steam Boiler
www.versolgroup.com
Description and technical data
1
2
5
6 7 8 9
11
3
10124
13
* with feeding water temperature = 80°C and pressure = 12 bar
**safety valves setting value
VERSOCALD-DE 3 Steam
production
Nominal
output*
Nominal input DP smoke side Max working
pressure**
Water content
at level
Total volume Exchange
surface
Burner head
min. length
kg/h kW kW mbar bar lt lt mm
1300 Low NO x E 1300 886 974 4,5 12 4620 5350 55 450
1700 Low NO x 1700 1159 1281 7 12 4620 5350 55 450
2000 STD 2000 1363 1514 13 12 4620 5350 55 450
2000 Low NO x E 2000 1363 1498 5,5 12 6060 7360 55 450
2500 Low NO x 2500 1704 1883 8 12 6060 7360 55 450
3200 STD 3200 2181 2423 13 12 6060 7360 55 450
3000 Low NO x E 3000 2045 2247 6 12 7810 9195 84 500
3750 Low NO x 3750 2534 2800 10 12 7810 9195 84 500
4700 STD 4700 3176 3529 15 12 7810 9195 84 500
4000 Low NO x E 4000 2726 2996 6 12 9890 12215 117 500
5000 Low NO x 5000 3408 3766 9 12 9890 12215 117 500
6300 STD 6300 4393 4770 15 12 9890 12215 117 500
5000 Low NO x E 5000 3408 3745 7,5 12 11700 14550 140 500
6250 Low NO x 6250 4259 4706 11,5 12 11700 14550 140 500
7900 STD 7900 5384 5982 18 12 11700 14550 140 500
6000 Low NO x E 6000 4089 4493 9 12 12800 15900 160 550
7500 Low NO x 7500 5111 5648 15 12 12800 15900 160 550
9400 STD 9400 6406 7118 22 12 12800 15900 160 550
8000 Low NO x E 8000 5452 5991 11 12 16500 20100 228 550
10000 Low NO x 10000 6815 7530 16 12 16500 20100 228 550
12500 STD 12500 8519 9466 24 12 16500 20100 228 550
10000 Low NO x E 10000 6815 7489 13 12 20170 25150 265 600
12500 Low NO x 12500 8519 9413 20 12 20170 25150 265 600
15700 STD 15700 10700 11889 32 12 20170 25150 265 600
12000 Low NO x E 12000 8178 8987 16 12 22400 28800 306 600
14400 Low NO x 14400 9814 10844 23 12 22400 28800 306 600
18000 STD 18000 12267 13630 35 12 22400 28800 306 600
15000 Low NO x E 15000 10223 11234 21 12 25800 33300 360 700
17250 Low NO x 17250 11756 12990 27 12 25800 33300 360 700
21600 STD 21600 14721 16357 28 12 25800 33300 360 700
1. Boiler body
2. Front doors
3. Rear doors
4. Panel board
5. Instruments assembly
6. Level safety sensors
7. Capacitive level transmitter (IML)
8. Steam throttle
9. Safety valves
10. Drain
11. Pump feeding group
12. TDS connection
13. Level gauge
www.versolgroup.com
Dimensions and weight
VERSOCALD-DE3 A B C D E F G H L ø Weight
mm mm mm mm mm mm mm mm mm mm kg
1300 Low NOx E / 1700 Low NO x / 2000 STD 1950 2310 3970 4360 2470 2785 1925 2230 1000 408 9000
2000 Low NOx E / 2500 Low NO x / 3200 STD 2100 2460 4520 4910 2620 2935 2075 2380 1000 408 10500
3000 Low NOx E / 3750 Low NO x / 4700 STD 2250 2610 5020 5410 2775 3130 2110 2530 1000 508 12000
4000 Low NOx E / 5000 Low NO x / 6300 STD 2450 2810 5370 5760 2975 3375 2280 2730 1000 558 13500
5000 Low NOx E / 6250 Low NO x / 7900 STD 2600 2960 5620 6010 3120 3610 2475 2880 1000 608 16500
6000 Low NOx E / 7500 Low NO x / 9400 STD 2680 3040 5820 6210 3200 3685 2530 2960 1000 658 19500
8000 Low NOx E / 10000 Low NO x / 12500 STD 2850 3210 6620 7010 3325 3810 2560 3080 1000 708 22500
10000 Low NO x E / 12500 Low NO x / 15700 STD 3000 3360 7020 7410 3370 3855 2640 3200 1000 808 25500
12000 Low NO x E / 14400 Low NO x / 18000 STD 3200 3560 7220 7610 3470 4070 2750 3350 1000 858 28500
15000 Low NO x E / 17250 Low NO x / 21600 STD 3450 3810 7420 7810 3700 4300 2960 3580 1000 908 32000
F
E
A
B
H
L
C
D
Ø
G
www.versolgroup.com
Versocald - VERSOL steam boiler

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Versocald - VERSOL steam boiler

  • 1. VERSOL BOILERS - VERSOCALD INDUSTRIAL STEAM GENERATORS VERSOCALD-DE VERSOCALD-DE 3
  • 2. HIGH PRESSURE STEAM GENERATOR, ENBLOC, WITH REVERSED FLAME IN THE FURNACE - HIGH PERFORMANCES RANGE from 204 kW (300 kg/h) to 3408 kW (5000 kg/h) TYPE OR smooth pipe FUEL gas/light oil/oil fuel DESIGN PRESSURE 12 bar (on demand 14,7 bar) DESIGN TEMPERATURE 191,7°C MODELS 300 400 500 600 800 1000 1250 1500 1750 2000 2500 3000 4000 5000 - Efficient thermal insulation - high total thickness, made by joining two rock wool layers with aluminium foil - insulation of the casing by the thermal bridges elimination Reversible door opening hinges and closing bolts adjustment in all directions Upper walkable gangway Simplified electical connection via fast coupling connectors Panel board electromechanical and electronic, expandible (optional) Possible combination with one, two, three stage or modulating burners Implementable functions integration of optional kits, also with boiler already installed Smooth pipes with helicoidal turbolators of series for gas/ light oil fuel and oil fuel, that allow heat exchange and the cleaning of combustion. VERSOCALD-DE Reverse Flame, High Pressure Steam Boilers www.versolgroup.com
  • 3. Descriptions and technical data 1. Boiler body 2. Front door 3. Panel board 4. Instruments assembly 5. Level safety sensors 6. Steam throttle 7. Safety valve 8. Rear smoke chamber 9. Drain 10. Pump feeding group 11. TDS connection 12. Level gauge 1 2 3 4 5 6 7 8 9 101112 VERSOCALD-DE Steam production Nominal output* Nominal input* DP smoke side Max. working pressure** Water content at level Total volume Burner head min. length Burner head kg/h kW kW mbar bar l l mm mm 300 300 204 227 2,2 12 – 14,7 525 710 340 210 400 400 273 303 2,6 12 – 14,7 525 710 340 210 500 500 341 379 2,8 12 – 14,7 760 1015 340 240 600 600 409 454 3,5 12 – 14,7 760 1015 340 240 800 800 545 606 3,8 12 – 14,7 1080 1500 340 240 1000 1000 682 758 4,2 12 – 14,7 1080 1500 340 240 1250 1250 852 947 4,5 12 – 14,7 1555 2195 370 280 1500 1500 1022 1136 5,1 12 – 14,7 1555 2195 370 280 1750 1750 1193 1326 5,5 12 – 14,7 2005 2810 370 280 2000 2000 1363 1514 6,0 12 – 14,7 2005 2810 370 280 2500 2500 1704 1893 6,8 12 – 14,7 2890 3950 370 360 3000 3000 2045 2272 7,0 12 – 14,7 2890 3950 370 360 4000 4000 2726 3029 8,0 12 – 14,7 4155 5780 370 400 5000 5000 3408 3787 8,8 12 – 14,7 5800 7730 370 400 *with feeding water temperature = 80°C and pressure = 12 bar ** safety valves setting value www.versolgroup.com
  • 4. DE OR 12 A B C D E F G H L ø Dry weight mm mm mm mm mm mm mm mm mm mm kg 300 1150 1480 1550 2350 635 755 1340 1555 1167 219 1620 400 1150 1480 1550 2350 635 755 1340 1555 1167 219 1620 500 1270 1600 1750 2550 685 815 1460 1725 1266 219 2010 600 1270 1600 1750 2550 685 815 1460 1725 1266 219 2010 800 1410 1740 2120 2960 745 885 1600 1870 1379 258 2830 1000 1410 1740 2120 2960 745 885 1600 1870 1379 258 2830 1250 1555 1885 2527 3437 860 1005 1790 2095 1417 308 3710 1500 1555 1885 2527 3437 860 1005 1790 2095 1417 308 3710 1750 1680 2010 2750 3740 905 1070 1920 2225 1482 358 4610 2000 1680 2010 2750 3740 905 1070 1920 2225 1482 358 4610 2500 1950 2280 2830 3860 1080 1265 2250 2595 1677 408 6560 3000 1950 2280 2830 3860 1080 1265 2250 2595 1677 408 6560 4000 2180 2510 3300 4370 1170 1380 2480 2865 1792 458 8980 5000 2280 2610 3800 4940 1195 1405 2555 2990 1817 508 10540 Dimensions and weight D C L Ø G F E A B H www.versolgroup.com
  • 5. Excellent nominal efficiency Low NO emissions Efficient thermal insulation - high total thickness, made by joining two rock wool layers with aluminium foil - insulation of the casing by the thermal bridges elimination Cleaning doors front and rear doors for inspection and cleaning of the exchange tube bundle Upper walkable gangway Simplified electrical connection via fast coupling connections Panel boards electromechanical and electronic, expandable with options Possible combinations with one, two, three stage or modulating burners Implementable functions integration of optional kits, also with boiler already installed VERSOCALD-DE 3 HIGH PRESSURE STEAM GENERATOR, THREE PASS, SMOKE PIPE TYPE, ENBLOC HIGH PERFORMANCES RANGE da 1363 kW (2000 kg/h) a 14721 kW (21600 kg/h) FUEL gas/light oil/oil fuel DESIGN PRESSURE 12 bar (on request 14,7 bar) DESIGN TEMPERATURE 191,7°C MODELS STD VERSION 2000 3200 4700 6300 7900 9400 12500 15700 18000 21600 MODELSI Low NO VERSIONx 1700 2500 3750 5000 6250 7500 10000 12500 14400 17250 MODELS Low NO E VERSIONx 1300 2000 3000 4000 5000 6000 8000 10000 12000 15000 Three Pass, High Pressure Steam Boiler www.versolgroup.com
  • 6. Description and technical data 1 2 5 6 7 8 9 11 3 10124 13 * with feeding water temperature = 80°C and pressure = 12 bar **safety valves setting value VERSOCALD-DE 3 Steam production Nominal output* Nominal input DP smoke side Max working pressure** Water content at level Total volume Exchange surface Burner head min. length kg/h kW kW mbar bar lt lt mm 1300 Low NO x E 1300 886 974 4,5 12 4620 5350 55 450 1700 Low NO x 1700 1159 1281 7 12 4620 5350 55 450 2000 STD 2000 1363 1514 13 12 4620 5350 55 450 2000 Low NO x E 2000 1363 1498 5,5 12 6060 7360 55 450 2500 Low NO x 2500 1704 1883 8 12 6060 7360 55 450 3200 STD 3200 2181 2423 13 12 6060 7360 55 450 3000 Low NO x E 3000 2045 2247 6 12 7810 9195 84 500 3750 Low NO x 3750 2534 2800 10 12 7810 9195 84 500 4700 STD 4700 3176 3529 15 12 7810 9195 84 500 4000 Low NO x E 4000 2726 2996 6 12 9890 12215 117 500 5000 Low NO x 5000 3408 3766 9 12 9890 12215 117 500 6300 STD 6300 4393 4770 15 12 9890 12215 117 500 5000 Low NO x E 5000 3408 3745 7,5 12 11700 14550 140 500 6250 Low NO x 6250 4259 4706 11,5 12 11700 14550 140 500 7900 STD 7900 5384 5982 18 12 11700 14550 140 500 6000 Low NO x E 6000 4089 4493 9 12 12800 15900 160 550 7500 Low NO x 7500 5111 5648 15 12 12800 15900 160 550 9400 STD 9400 6406 7118 22 12 12800 15900 160 550 8000 Low NO x E 8000 5452 5991 11 12 16500 20100 228 550 10000 Low NO x 10000 6815 7530 16 12 16500 20100 228 550 12500 STD 12500 8519 9466 24 12 16500 20100 228 550 10000 Low NO x E 10000 6815 7489 13 12 20170 25150 265 600 12500 Low NO x 12500 8519 9413 20 12 20170 25150 265 600 15700 STD 15700 10700 11889 32 12 20170 25150 265 600 12000 Low NO x E 12000 8178 8987 16 12 22400 28800 306 600 14400 Low NO x 14400 9814 10844 23 12 22400 28800 306 600 18000 STD 18000 12267 13630 35 12 22400 28800 306 600 15000 Low NO x E 15000 10223 11234 21 12 25800 33300 360 700 17250 Low NO x 17250 11756 12990 27 12 25800 33300 360 700 21600 STD 21600 14721 16357 28 12 25800 33300 360 700 1. Boiler body 2. Front doors 3. Rear doors 4. Panel board 5. Instruments assembly 6. Level safety sensors 7. Capacitive level transmitter (IML) 8. Steam throttle 9. Safety valves 10. Drain 11. Pump feeding group 12. TDS connection 13. Level gauge www.versolgroup.com
  • 7. Dimensions and weight VERSOCALD-DE3 A B C D E F G H L ø Weight mm mm mm mm mm mm mm mm mm mm kg 1300 Low NOx E / 1700 Low NO x / 2000 STD 1950 2310 3970 4360 2470 2785 1925 2230 1000 408 9000 2000 Low NOx E / 2500 Low NO x / 3200 STD 2100 2460 4520 4910 2620 2935 2075 2380 1000 408 10500 3000 Low NOx E / 3750 Low NO x / 4700 STD 2250 2610 5020 5410 2775 3130 2110 2530 1000 508 12000 4000 Low NOx E / 5000 Low NO x / 6300 STD 2450 2810 5370 5760 2975 3375 2280 2730 1000 558 13500 5000 Low NOx E / 6250 Low NO x / 7900 STD 2600 2960 5620 6010 3120 3610 2475 2880 1000 608 16500 6000 Low NOx E / 7500 Low NO x / 9400 STD 2680 3040 5820 6210 3200 3685 2530 2960 1000 658 19500 8000 Low NOx E / 10000 Low NO x / 12500 STD 2850 3210 6620 7010 3325 3810 2560 3080 1000 708 22500 10000 Low NO x E / 12500 Low NO x / 15700 STD 3000 3360 7020 7410 3370 3855 2640 3200 1000 808 25500 12000 Low NO x E / 14400 Low NO x / 18000 STD 3200 3560 7220 7610 3470 4070 2750 3350 1000 858 28500 15000 Low NO x E / 17250 Low NO x / 21600 STD 3450 3810 7420 7810 3700 4300 2960 3580 1000 908 32000 F E A B H L C D Ø G www.versolgroup.com