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Lean Office Champion
Northwestern Michigan College

            Winter 2012



CRYSTAL BAILEY
N O R T H W E S TE R N M I C H I G A N
COLLEGE, HAGERTY CENTER
 Purpose:
The            Streamline event processes
                Events are low volume, but are most time
Project:    
                consuming
               Weddings are generally have the highest
                revenue
Hagerty
Center      Value Stream Manager:
               Chad Schenkelberger
Wedding
Events      Team Members:
Process        Crystal Bailey, Carla Waite, Trisha Farrier,
                Jo Gallegos, Chad Schenkelberger, Nate
                Glidden, Coburn MacNaughton, Scott
                Williams
Project Metrics and Targets


 Decrease Lead time on receipt of information from
 clients

 Measure effectiveness and satisfaction through post
 event client survey
Project Deliverables

• CURRENT STATE VALUE STREAM MAP


• VISUAL COMMUNICATION


• STANDARD WORK


• FUTURE STATE VALUE STREAM MAP


• IMPROVEMENT PLAN
The Gemba
The Gemba
The Staff
The Staff
Current State
Value Stream
Map


• Identify The
  Steps
• Collect The Data

    •   CT
    •   LT
    •   WIP
    •   TECH
    •   % C/A
Current State Value Stream Map
Current State Value Stream Map
Current Value Stream Map Reflection

 Process was completed in only two separate sessions,
 2 hours each.

 We knew that much time was spent on detailing step,
 and numbers showed us exactly that:
    LT = 2 months to 10 months


 It is clear that our focus for future state will need to
 involve our Detailing step
Five “S” Projects

SORT
SET IN ORDER
SHINE
STANDARDIZE
SUSTAIN
5 s Project – HC Service Hall

Before                  After #1
5 s Project – HC Service Hall

After #2                   After #3
5 s Project – HC Service Hall

                         After – we cleared an
Before
                         entire shelf!!!!!
Project Reflection

 Reorganization of the service hall overall was greatly
  needed, but was not well received; lack of buy in!

 One of the key people that was invited did not come,
  and the result therefore was great resistance.

 If I could do it all over again……..
   All staff meeting with communication of support from the top

   Education of 5S with key people prior to start of project
V   C
I   O
S   M
U   M
A   U
L   N
    I
    C
    A
    T
    I   This idea was formed by our LEAN
        class. The purpose is to “see” where
    O
        a wedding event is located within
    N
        the process as a whole.
V   C
I   O
S   M
U   M
A   U
L   N
    I
    C
    A
    T
    I   This idea also came from our LEAN class.
        The purpose is to keep track of the receipt
    O
        of client deposits and contracts
    N
This is the visual board
we currently use for
tracking event deposits
and contracts. Events
that need a deposit and
or contract are posted in
green on the calendar,
on the day they are due.

The standard format for
naming:
Contract/Dep –
Organization & Date



Once all items are
received, the tracking
                            Tracking Event Deposits through
post is deleted from the
calendar.                          GMAIL Calendar
Close Up of GMAIL tracking calendar
Contract &
Deposit Folder

This folder is utilized
in conjunction with
the GMAIL tracking
calendar.
Once an event folder
has all necessary
items, it is removed
from the yellow
folder and filed in the
general section
according to the
month and date of
the event.
Visual Communication Reflection

 GMAIL and folder works very well for the Team.


 Old process was “out of sight, out of mind”. The
 folder and calendar both make it clear to see what we
 documents we need for our event reservations and
 the date these items are due.

 Reminders are sent in a more timely manner


 Lead Time for receipt of items has greatly improved
Standard Work Instructions

HC Calendar Posting Guidelines

• These are posted at each computer
  station.
• Green items are due dates for
  contracts/deposits/pre-event
  payments.
• Blue events are confirmed events
• Orange events are HOLD events
• Yellow events are complete and
  invoiced
Standard Work Instructions
The procedures on the left are posted on our fax machine for all to see.
The template on the left is our standard wedding email template; this is sent to clients when we
send them their reservation contract. The grey boxes indicate areas to enter information.
Standard Work Reflection


 I Love, Love, Love Standard Work!!!!!


 Other examples of implemented standard work
 instructions:
    Purchasing Order Procedures
    Hagerty Deposit Procedures
    Event Security Needs Email Template
    General Events Email Template
    Contract/Deposit Due Reminder Email Template
    Payroll procedures
    Event workbook procedures
Future State Value Stream Map

   Identify the Steps:
    Value Added (Pink)
    Non-Value Added but Necessary (Yellow)
    Kaizen Bursts (Pink above main flow)
   Focus on Opportunities
Future State
     Value Stream
         Map



    The Action Plan:
•    Identify Tasks
•    Who is responsible
•    Due Date
Future Value Stream Map Reflection

 Our process is either non-value added but necessary or value
  added….it was hard to identify any current steps that could be
  eliminated

 The BIG QUESTION we kept asking…….things are changing a lot, so
  are we getting information too soon from clients?
     Proposed implementation of event timeline. Client can see what we expect of
      them and information can be received when we need it, not too soon when it’s
      likely to change.
     Create a packet specific to our wedding clients – “Bridal Packet”. The idea is to
      anticipate their needs and give them all sorts of information as soon as they book.

 Utilize our S:/Drive wedding folders as a communication hub.
  House a details folder within each wedding folder that contains
  important information from client emails. The goal is to keep it
  electronic and make the information accessible to the whole team.
Other
Innovations
This is my visual board
that hangs in my office
space.

Tasks that are permanent
are listed in label tape.
Tasks that come up
through the day are listed
on sticky notes and posted
on a day according to my
schedule.

The idea is that anyone
can see the permanent
tasks I have on a daily and
or monthly basis.
Other
Innovations
5S in Action:

AFTER pictures
of the 5S project
on our front
office storage
cabinet
Other
Innovations
5S in Action:

AFTER pictures
of the 5S project
on our front
office space
Labels were used
both inside and
outside.
Other
Innovations
Event Workbook
Contract Page:
This is my favorite
project so far. I say
“is” because as we
evolve, it will also
have to evolve.


Messages within the
workbook cells
inform the user of
what information to
enter and in what
order and format.
Other
Innovations
Event Workbook
Estimate Page:


Information is
connected directly to
the Contract page by
formulas.


Highlighted cells
indicate necessary
items to be entered.
Other
Innovations
Event Workbook
Function Page:
Information here is
also connected
directly to the
Contract page by
formulas.


Several other
Function sheets are
“hidden” within the
workbook for events
that span multiple
days.
Other
    Innovations
Event Workbook
Invoice Page:
Information is
connected directly to
the Estimate page by
formulas.
This has significantly
increased the speed at
which invoices are
completed:
•    The estimate provides all the
     pricing details for the event.

•    Redundancy of retyping
     information into the invoice
     has been eliminated 90% of the
     time.

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Cbailey NMC Final

  • 1. Lean Office Champion Northwestern Michigan College Winter 2012 CRYSTAL BAILEY N O R T H W E S TE R N M I C H I G A N COLLEGE, HAGERTY CENTER
  • 2.  Purpose: The  Streamline event processes Events are low volume, but are most time Project:  consuming  Weddings are generally have the highest revenue Hagerty Center  Value Stream Manager:  Chad Schenkelberger Wedding Events  Team Members: Process  Crystal Bailey, Carla Waite, Trisha Farrier, Jo Gallegos, Chad Schenkelberger, Nate Glidden, Coburn MacNaughton, Scott Williams
  • 3. Project Metrics and Targets  Decrease Lead time on receipt of information from clients  Measure effectiveness and satisfaction through post event client survey
  • 4. Project Deliverables • CURRENT STATE VALUE STREAM MAP • VISUAL COMMUNICATION • STANDARD WORK • FUTURE STATE VALUE STREAM MAP • IMPROVEMENT PLAN
  • 9. Current State Value Stream Map • Identify The Steps • Collect The Data • CT • LT • WIP • TECH • % C/A
  • 10. Current State Value Stream Map
  • 11. Current State Value Stream Map
  • 12. Current Value Stream Map Reflection  Process was completed in only two separate sessions, 2 hours each.  We knew that much time was spent on detailing step, and numbers showed us exactly that:  LT = 2 months to 10 months  It is clear that our focus for future state will need to involve our Detailing step
  • 13. Five “S” Projects SORT SET IN ORDER SHINE STANDARDIZE SUSTAIN
  • 14. 5 s Project – HC Service Hall Before After #1
  • 15. 5 s Project – HC Service Hall After #2 After #3
  • 16. 5 s Project – HC Service Hall After – we cleared an Before entire shelf!!!!!
  • 17. Project Reflection  Reorganization of the service hall overall was greatly needed, but was not well received; lack of buy in!  One of the key people that was invited did not come, and the result therefore was great resistance.  If I could do it all over again……..  All staff meeting with communication of support from the top  Education of 5S with key people prior to start of project
  • 18. V C I O S M U M A U L N I C A T I This idea was formed by our LEAN class. The purpose is to “see” where O a wedding event is located within N the process as a whole.
  • 19. V C I O S M U M A U L N I C A T I This idea also came from our LEAN class. The purpose is to keep track of the receipt O of client deposits and contracts N
  • 20. This is the visual board we currently use for tracking event deposits and contracts. Events that need a deposit and or contract are posted in green on the calendar, on the day they are due. The standard format for naming: Contract/Dep – Organization & Date Once all items are received, the tracking Tracking Event Deposits through post is deleted from the calendar. GMAIL Calendar
  • 21. Close Up of GMAIL tracking calendar
  • 22. Contract & Deposit Folder This folder is utilized in conjunction with the GMAIL tracking calendar. Once an event folder has all necessary items, it is removed from the yellow folder and filed in the general section according to the month and date of the event.
  • 23. Visual Communication Reflection  GMAIL and folder works very well for the Team.  Old process was “out of sight, out of mind”. The folder and calendar both make it clear to see what we documents we need for our event reservations and the date these items are due.  Reminders are sent in a more timely manner  Lead Time for receipt of items has greatly improved
  • 24. Standard Work Instructions HC Calendar Posting Guidelines • These are posted at each computer station. • Green items are due dates for contracts/deposits/pre-event payments. • Blue events are confirmed events • Orange events are HOLD events • Yellow events are complete and invoiced
  • 25. Standard Work Instructions The procedures on the left are posted on our fax machine for all to see. The template on the left is our standard wedding email template; this is sent to clients when we send them their reservation contract. The grey boxes indicate areas to enter information.
  • 26. Standard Work Reflection  I Love, Love, Love Standard Work!!!!!  Other examples of implemented standard work instructions:  Purchasing Order Procedures  Hagerty Deposit Procedures  Event Security Needs Email Template  General Events Email Template  Contract/Deposit Due Reminder Email Template  Payroll procedures  Event workbook procedures
  • 27. Future State Value Stream Map Identify the Steps:  Value Added (Pink)  Non-Value Added but Necessary (Yellow)  Kaizen Bursts (Pink above main flow) Focus on Opportunities
  • 28. Future State Value Stream Map The Action Plan: • Identify Tasks • Who is responsible • Due Date
  • 29. Future Value Stream Map Reflection  Our process is either non-value added but necessary or value added….it was hard to identify any current steps that could be eliminated  The BIG QUESTION we kept asking…….things are changing a lot, so are we getting information too soon from clients?  Proposed implementation of event timeline. Client can see what we expect of them and information can be received when we need it, not too soon when it’s likely to change.  Create a packet specific to our wedding clients – “Bridal Packet”. The idea is to anticipate their needs and give them all sorts of information as soon as they book.  Utilize our S:/Drive wedding folders as a communication hub. House a details folder within each wedding folder that contains important information from client emails. The goal is to keep it electronic and make the information accessible to the whole team.
  • 30. Other Innovations This is my visual board that hangs in my office space. Tasks that are permanent are listed in label tape. Tasks that come up through the day are listed on sticky notes and posted on a day according to my schedule. The idea is that anyone can see the permanent tasks I have on a daily and or monthly basis.
  • 31. Other Innovations 5S in Action: AFTER pictures of the 5S project on our front office storage cabinet
  • 32. Other Innovations 5S in Action: AFTER pictures of the 5S project on our front office space Labels were used both inside and outside.
  • 33. Other Innovations Event Workbook Contract Page: This is my favorite project so far. I say “is” because as we evolve, it will also have to evolve. Messages within the workbook cells inform the user of what information to enter and in what order and format.
  • 34. Other Innovations Event Workbook Estimate Page: Information is connected directly to the Contract page by formulas. Highlighted cells indicate necessary items to be entered.
  • 35. Other Innovations Event Workbook Function Page: Information here is also connected directly to the Contract page by formulas. Several other Function sheets are “hidden” within the workbook for events that span multiple days.
  • 36. Other Innovations Event Workbook Invoice Page: Information is connected directly to the Estimate page by formulas. This has significantly increased the speed at which invoices are completed: • The estimate provides all the pricing details for the event. • Redundancy of retyping information into the invoice has been eliminated 90% of the time.

Hinweis der Redaktion

  1. Used excel worksheet for old process – within folder, within folder. Incomplete event folders were filed with complete events; no differentiating between the two.
  2. Used excel worksheet for old process – within folder, within folder. Incomplete event folders were filed with complete events; no differentiating between the two.
  3. Used excel worksheet for old process – within folder, within folder. Incomplete event folders were filed with complete events; no differentiating between the two.