The document describes 11 tobacco feeder modules that use RFID and other sensors for monitoring and automation. Each module includes an RFID interrogator, antenna, proximity sensor, communication module, and PLC electronic block for control. The modules will be installed at the Pakistan Tobacco Company factory in Akora Khattak, Pakistan.
1. Touch Display 21 inch
Central Processor Unit
CPU
WinCC Flexible
Software
Ethernet Cable RJ45 for TCP/IP CP343-1
Company Name:Client Name: Title:
Product Integrity &
Traceability (PI&T)
Drawing by:
SARFRAZ
Checked by:
Tahir Rasool
Dated by:
11/05/2011
WATT N VOLT
Automation & Engineering
18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Fax: +92 42 35820830
E-mail: wnv@wol.net.pk;
wnv@wattnvolt.com
Visit us: http://www.wattnvolt.com
Pakistan Tobacco Co. Ltd.
Akora Khattak Factory
P.O. Nowshera NWFP-Pakistan.
Tel: +92 (923) 630901-12
Fax: +92 (923) 510792
Tobacco Feeder Module # 01
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
Configuration PC for
Interrogator
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 02
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 03
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 04
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 05
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 06
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Cable Tray
Tobacco Feeder Module # 07
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 08
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 09
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 10
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 11
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Tobacco Feeder Module # 12
TobaccoFeederDB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable adapter
W280, Photoelectric proximity sensor,
Sensing range max: 10...1,700 mm
For box Presence
Antenna
Frequency band: HF
(13.56 MHz)
Version: Long Range
Scanning range: Max.
1,200 mm
Further functions:
Antenna tuning
Tobacco Box Tilting Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX Data
transmission rate (Serial (RS-232)):
57.6 kBaud PROFIBUS:
Function (PROFIBUS): Slave Data
transmission rate (PROFIBUS): 9.6
kbit/s...12 Mbit/s , auto detect
Product category: Interrogator (write/read unit)
Frequency band: HF (13.56 MHz)
Version: Long Range Variant: Base
Scanning range: Max. 1.2 m
Splitter: External Multiplexer: External
Service functions: application-specific antenna setting via
integrated standing wave measurement with acoustic
and optic display Further functions: diagnosis, updatable
firmware, heartbeat, command mode, stand-alone mode,
triggering
ET 200S COMPACT, 16DI/16DO STD DC24V,
3MS; DC24V, 0.5A EXPANDABLE WITH UP TO
12 ET 200S MODULES (NO F-MODULES)
ELECTRONIC BLOCK
Cable Tray
Node Address 03
Node Address 04
Node Address 05
Node Address 06
Node Address 07
Node Address 08
Node Address 09
Node Address 10
Node Address 11
Node Address 12
Node Address 13
Node Address 14
Node Address 15
Node Address 16
Node Address 17
Node Address 18
Node Address 19
Node Address 20
Node Address 21
Node Address 22
Node Address 23
Node Address 24
Node Address 25
Node Address 26
RS485
RS485 to next
display
Brand Code Display 01
RS485
RS485 to next
display
Brand Code Display 02
RS485
RS485 to next
display
Brand Code Display 03
RS485
RS485 to next
display
Brand Code Display 04
RS485
RS485 to next
display
Brand Code Display 05
RS485
RS485 to next
display
Brand Code Display 06
RS485
RS485 to next
display
Brand Code Display 07
RS485
RS485 to next
display
Brand Code Display 08
RS485
RS485 to next
display
Brand Code Display 09
RS485
RS485 to next
display
Brand Code Display 10
RS485
RS485 to next
display
Brand Code Display 11
RS485
RS485 to next
display
Brand Code Display 12
To next ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
To next ET200S
From Previous
ET200S
Dell Optiplex 790
Tobacco Feeder Module # 13
TobaccoFeeder
DB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable
adapter
W280, Photoelectric proximity
sensor, Sensing range max:
10...1,700 mm
For box Presence
Antenna
Frequency band: HF (13.56 MHz)
Version: Long Range
Scanning range: Max. 1,200 mm
Further functions: Antenna tuning
Tobacco Box Tilting
Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX
Data transmission rate (Serial
(RS-232)): 57.6 kBaud
PROFIBUS:
Function (PROFIBUS): Slave
Data transmission rate
(PROFIBUS): 9.6 kbit/s...12
Mbit/s , auto detect
ET 200S COMPACT, 16DI/16DO STD
DC24V, 3MS; DC24V, 0.5A EXPANDABLE
WITH UP TO 12 ET 200S MODULES (NO
F-MODULES) ELECTRONIC BLOCK
Node Address 27
Node Address 27
RS485
RS485 to
next display
Brand Code Display 13
To next ET200S
From Previous
ET200S
Tobacco Feeder Module # 14
TobaccoFeeder
DB
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable
adapter
W280, Photoelectric proximity
sensor, Sensing range max:
10...1,700 mm
For box Presence
Antenna
Frequency band: HF (13.56 MHz)
Version: Long Range
Scanning range: Max. 1,200 mm
Further functions: Antenna tuning
Tobacco Box Tilting
Motor
CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX
Data transmission rate (Serial
(RS-232)): 57.6 kBaud
PROFIBUS:
Function (PROFIBUS): Slave
Data transmission rate
(PROFIBUS): 9.6 kbit/s...12
Mbit/s , auto detect
ET 200S COMPACT, 16DI/16DO STD
DC24V, 3MS; DC24V, 0.5A EXPANDABLE
WITH UP TO 12 ET 200S MODULES (NO
F-MODULES) ELECTRONIC BLOCK
Node Address 28
Node Address 29
RS485
RS485 to
next display
Brand Code Display 14
To next ET200S
From Previous
ET200S
Tobacco Filling Unit box 1
RFID-Metal
Transponder
25x12.5x5mm
Tobacco Filling Unit box 2
RFID-Metal
Transponder
25x12.5x5mm
Empty Box
RFID-Metal
Transponder
25x12.5x5mm
Tobacco Filled Box
RFID-Metal
Transponder
25x12.5x5mm
Antenna cable
adapter
Antenna
Frequency band: HF (13.56 MHz)
Version: Long Range
Scanning range: Max. 1,200 mm
Further functions: Antenna tuning
Tobacco Filling
Unit DB
W280, Photoelectric proximity
sensor, Sensing range max:
10...1,700 mm
For box Presence CDF600 Profibus
Communication Module
Serial (RS-232):
Function (Serial (RS232) AUX
Data transmission rate (Serial
(RS-232)): 57.6 kBaud
PROFIBUS:
Function (PROFIBUS): Slave
Data transmission rate
(PROFIBUS): 9.6 kbit/s...12
Mbit/s , auto detect
ET 200S COMPACT, 16DI/16DO STD
DC24V, 3MS; DC24V, 0.5A EXPANDABLE
WITH UP TO 12 ET 200S MODULES (NO
F-MODULES) ELECTRONIC BLOCK
Node Address 30
Node Address 31
From Previous
ET200S
From CPU 315-2DP
PLC S7-300 Rack
CPU315-2DP & CP343-1
Profibus RS
485 Repeater
After 150 Meter
For 1.5 Mbaud
RJ45Port2
RJ45Port1
Existing Allen Bradley
PLC_PKTXD Server in
PMD
24vdc Supply
Gateway
Profibus to
RS485
Brand Code
Display
RS485 to
next display
UPS for PC
OPC Server for Allen-Bradley
PLCs PMD