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T7SR ZERO DEFECT MANUFACTURING COURSE OUTLINE
1. Rewiring The Brain via
Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module
COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS
MANUFACTURING (ZDM)
Page 1 of 4
THEME Achieving organizational extrinsic via intrinsic technique
COURSE CODE T7SRZDM
COURSE DURATION 2 Days
COURSE CATEGORY Overall Manufacturing Production Line
Production Worker
Group
1 Day USD990.00 / pax
Executive & Above
Group
2 Days USD1980.00 / pax
HRDF SCHEME Claimable
INTRODUCTION
Pre-assessment of mind activeness, alertness, stress level, non-clinical health issues, recalling ability and
state of the emotion.
Introduction to Zero Defect Manufacturing (ZDM), traditional training and it’s important. Research
oriented, scientifically proven techniques and practical. T7SR training will unfold the innate human
potential effortlessly which will be parallel with all the technological advancement.
ABOUT ZDM
Zero defects are a philosophy of Lean Manufacturing. ZDM is a data mining approach and applicable
only for future correction purposes, measurable information and to further advance in technological
devices. The underlying premise, which is true in nearly every case, is that the cost of preventing
problems is lower than the cost of fixing them.
Quality defects have significant costs associated with some of the most obvious being money, time,
resources, and lost reputation. Programs to eliminate quality defects can be expensive and time
consuming. One of the most influential ideas about this was the notion of "zero defects." This phrase was
coined by Philip Crosby in his 1979 book titled, "Quality is Free." Which also mean Zero Defect is
equivalent to high standard in quality and directly related to preventive measures.
T7SR for OSH’s modularized training is specially cater for the employees and executives to improve and
maintain the quality in terms of human aspects. T7SR is a practical technique that will moderate inner
brain frequency and designed to bring the best out of an individual. The training will focus on
strengthening on the individual’s brain capacity. The rhythm will promote personal excellencies and self
regulate the individual’s mind, behaviors, attitude and character. It will have direct impact in reducing
the cost of fixing ZDM. Our latest T7SR methodology will allow each individual to have self mind
mining opportunity. It will positively contribute towards achieving the desired results in ZDM even in the
current ongoing active project/task/production.
2. Rewiring The Brain via
Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module
COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS
MANUFACTURING (ZDM)
Page 2 of 4
LEARNING OBJECTIVES
At the end of the course participants shall be able to
Develop and sharpening attention and focus to have better control ZDM.
Demonstrating effective critical and analytical thinking for precision which will contribute to cost
containment.
Activating mind power to increase it’s natural measurement (6th Sense - intuition power) ability
beyond digital and mechanical tools.
Ability to recall the innate skills and knowledge for better use at workplace.
Enhancing relax mood and reducing stress among all staffs.
Increasing the capabilities to produce effective planning and execution.
Improving overall social climate among the staffs and ensure smooth operations.
THE 7 SECRETS OF ZDM
1. Ever active mind
2. Mind resetting
3. Greater attention
4. Creativity mind
5. Naturally higher re-calling ability
6. Activating 360 degree intelligence
7. Relaxed mood with higher awareness
MODULE 1 - EVER ACTIVE MIND
Maintaining the mind power at the active state at longer duration. These state of mind is the key for
concentration, focus and alertness at workplace. In this module, participants will be taught techniques to
increase subtle precision ability. Increasing the ability in tracing errors in advance.
They will have the ability to stay tune at work.
MODULE 2 - MIND RESETTING
Erasing un-achieving mind set on ZDM. The staff will develop, cultivate new and higher goals on ZDM.
This techniques will translate the vision, mission and company goal into action.
MODULE 3 - GREATER ATTENTION
This technique will enhance the participant's hearing and listening skills. Participant will demonstrate
happiness at workplace. They will have natural abilities to perform their work happily and increasing their
production as well as quality. It will directly reduce errors, rework, rejection and defects. This is a
powerful techniques that will directly show a good result in ZDM.
MODULE 4 - CREATIVITY MIND
The techniques will promote harmony in thought, word and deeds. Any individual in this state, they are
living in the present or their mind is not preoccupied with past or future thoughts. These state of mind is
will contribute towards new or improve idea at work.
3. Rewiring The Brain via
Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module
COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS
MANUFACTURING (ZDM)
Page 3 of 4
MODULE 5 - MEMORY POWER
Forgetfulness at work can cause serious defect in quality control. This technique will enhance and
improves memory power that will directly producing good results in ZDM. The ability to recall will more
natural and improves efficiencies and on job effectiveness.
MODULE 6 - MULTITASKING
There are many people operating with only either left or right side dominant brain. Practicing these
techniques will enabling to bridge both side of the brain. The combination of both brains will ensure
personal mastery and self regulation towards mastering opposite brain skills.
MODULE 7- RELAXED MOOD
The participants who are mastering this technique will develop ability to root the emotion towards
intelligent energy. This relax mood will promote self mind mining within the self. It will improve the
participant’s overall performance. There will be mark differences in attitude, character, discipline,
dedication and determination. Attracting a better and enhance communication mode and style from self,
others will be reset and tuned for harmony.
TARGET AUDIENCE
This course designed for persons involved in the working area like quality control, production, process
planning, engineers, managers and executive including office staff whom are involved in production and
manufacturing process or task and will obtain numerous benefits.
Executive & Above Group 2 Days Production Worker Group 1 Day
Quality Heads
Manufacturing Head
Engineering Heads
Process Heads
Engineers,
Sr. Managers
Line leaders
Supervisors
Production workers
Contract workers
General workers
Entry level staff
Cleaners
4. Rewiring The Brain via
Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module
COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS
MANUFACTURING (ZDM)
Page 4 of 4
LIST OF TEACHING AIDS
LCD Projector
White Board with accessories
Flip Chart with accessories
Color pens for each participant
5 A4 papers for each participant
LIST OF CLASSROOM ACTIVITIES
1. Game of 5 basic sense and Six Sense
2. Game of Hearing & Listening
3. 7 Exercises within 7 Minutes
4. Active Brain
5. Mind Resetting
6. Focus & Concentration
7. Creative Brain
8. Memory Power
9. Single Rhythm Cycle
10. Alpha Thinking Pattern
"The quality manager must be clear, right from the start, that zero defects is not a motivation program. Its
purpose is to communicate to all employees the literal meaning of the words 'zero defects' and the thought
that everyone should do things right the first time."
"Quality Is Free" by Philip B. Crosby (McGraw-Hill Books, 1979)