The document outlines the job responsibilities and standard operating procedures for coordinators and operators in a textile mill's fabrics finishing department. It details 16 responsibilities for coordinators and 18 responsibilities for operators. Some key responsibilities include ensuring quality standards are met, maintaining production targets, monitoring machines, and addressing any issues promptly. The document provides guidance on proper setup and operation of various finishing machines.
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Training for operatore hr textile(1)
1. H R Textile Mills ltd
Fabrics Finishing Department
Md Mizanur Rahman.
Date: 26th October 2019
(Karnapara, Saver, Dhaka)
HRTextileMillsltdHRTextileMillsltd
2. Md Mizanur Rahman
Head of Fabrics Finishing
Cell: +8801911309216
Presented By
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5. Job Responsible of Coordinator
Coordinate with Dyeing & Quality.
Priority wise M/c plan, Follow up
Follow up Standard parameter
Fulfil the Production Target
Manpower utilization
Control Quality Rejection
Wet Fabrics Monitoring
Control M/c downtime
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6. Job Responsible of Operator
Follow the Coordinator Concept
Timely M/c Clean
Fulfil Production Target
Floor Clean in your area
Fulfil all information in the Batch Card
Every Batch must be conform with information
Fulfil Quality Requirement
Every Batch Time maintained.
19. 1. Needle drop available
2. Without Needle drop, Untwist then cut
3. Follow any Special Instruction
1. Need Clean or not/ Padder
2. Air Pressure Sufficient or not
3. Water pressure for dust remove
1. Padder pressure
2. Machine Speed
3. tension %
1. Operating 1 person
2. Front side-1 person
1. Crease Mark, Elongation %
2. Enzyme dust, If move Return to dyeing
Batch Card
Machine
Parameter
Manpower
Check
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26. A. If need Color Change, Must be clean
B. Every Rollers clean by water
C. All are clean together
D. Electrical device avoid clean by water, be
careful clean by Air
E. Same to same color no need to clean
F. Must be record Start & End time
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31. Standard Operating Procedure
1. Check Requirement
2. DIA, GSM, Stitch Length, Yarn Count
3. Follow any Special Instruction
1. Need Clean or not/ Filter
2. Air & Gas Pressure Sufficient or not
3. Temperature all burner same?
1. Dia wise width set up
2. Overfeed, Under feed & Speed
3. Temperature Set fabrics type wise
1. Back side-1, Operating Side-1, Front side-1
2. Quality Check & Fabrics feeding-1 person
3. Softener Preparation-1 person
1. Width & GSM Check
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality
Batch Card
Machine
Parameter
Manpower
Check
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36. Stenter M/c
What type of Problems will be Face:
Shrinkage
Spirality
Width Variation
GSM
Color Variation
Middle Fabrics Loose
Crease Mark
Hand feel
Hairiness
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37. Shade Check In Finishing
Shade & GSM check
1 Check dyeing unload result
2 Stenter m/c setup as Standard parameter.
3 First Roll within 20 meter check Shade & GSM
4 Second time next roll within 10 meter again check shade & GSM
5 If needed then last adjust parameter then again check.
6 Every thing ok then continue & after 5 rolls againe check .
7 If Not accepteable range then infrom to shift head.
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38. 1. Color wise Fabrics Feeding
2. M/c down time Reduce
3. Fabrics wise temperature adjust (Moisture Maintain 8-9%)
4. Padder Pressure Maintain 2-3 Bar
5. Blower Adjust Maximum
6. Overfeed Maintain 40-50%
7. Parameter & Chemical Make sure before Start
8. Every Stenter M/c Minimum 3 batch Ready for process
9. Filter Clean time to time
10.Before Process Ensure Shade & Quality
11. Make sure each chamber 1.5 tons, total 21 chamber 31.5 tons
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71. Stenter M/c Cleaning Procedure
1.Color Change then must be clean
2.Every rollers clean by water (Padder Area)
3.Mahlo area Clean by Air
4.Chain area also clean by air, not use water
5.All are working together for clean
6.Electrical Devise avoid clean by water, Carefully
clean by air
7.Same color, no need clean, but within 4 hours should
be Filter Clean
8.Within 20 minute need be clean
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82. Heat Set Procedure
1 Knitting Machine wise Batch Prepare.
2 Dyeing Machine wiae Batch Prepare.
3 In Batch Card should be write M/c Dia, Gauge, Stitch Length, Yarn count & Required GSM.
4 Sewing time follow Needle line.
5 Slitting time need to be carefully follow slitting line.
6 Grey GSM & Width check also compare with standard.
7 Stenter M/c parameter set as a Standard parameter sheet.
8 Width, Temperature & Speed Fixed If needed then adjust only overfeed.
9 Follow Colour wise After heat set GSM
10 After Heat set keep record Roll to roll & Within roll GSM.
11 Colour wise identify & Some rolls need to be write then not mix-up with another Colour.
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87. Standard Operating Procedure
1. Check Requirement
2. DIA, GSM, Shrinkage
3. Follow any Special Instruction
1. Need Clean or not/ Blanket
2. Air & Steam Pressure Sufficient or not
3. Temperature
1. Shrinkage wise width set up
2. Overfeed, Under feed & Speed
3. Temperature Fixed 110C
1. Back side-1, Person
2. Operating 1 person
3. Front side-1 person
1. Width, GSM, Over Compaction Mark
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality
88. Compactor M/c
What type of Problems will be Face:
Shrinkage
Over Compaction
GSM
Elephant Skin
White Mark/ Light Mark
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89. Compactor M/c Cleaning Procedure
1. Color Change then Must be clean
2. Compactor m/c Clean only by air..
3. Teflon open from Blanket then clean
4. Blanket clean by air pressure.
5. Same color to Same color no need clean.
6. Within 10-20 minute should be clean.
7. After Clean then run reject fabrics avoid the micro dust
8. Must be record.
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