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Vortex flow meter manual

  1. Vortex Flow Meter Model: LUGB Vortex Flow Meter Version Number: 940000 REV.B Operation Manual Vortex Flow Meter
  2. Table of Contents Table of Contents 1. General Information 1.1 Product Description 2.Technical Data 3. Cautions for Installation 3.1 Mounting Positons 3.2 Required Lengths of Straight Runs 3.3 Anti-Cavitation 3.4 Connections 4. Electrical Wiring 4.1 LUGB-N: Pulse Output, Explosion Proof Model 3 3 4 7 7 8 9 9 12 ......................................................................... .................................................................... ................................................................................ ................................................................... ..................................................................... .............................................. ........................................................................... ............................................................................. ............................................................................. .............................. 4.2 LUGB-A: Two wiring 4~20mA Output, No Local Display 4.3 LUGB-V: 4~20mA Output, Pulse Output, Local Display 5. Programming and Setup 5.1 LUGB-N: No Display; Pulse Output 18 18 ................. .................. .................................................................. ............................................... 4.4 LUGB-D: Local Display ............................................................... 2 6. Troubleshooting 7. Quick Installation 32 33 ............................................................................. ............................................................................ 1.2 Operational Principle 1.3 Product Structure ................................................................... ........................................................................ 1 3 3 16 13 12 12 5.2 LUGB-A: No Display; 4~20mA Output 5.3 LUGB-V: Local Display; 4~20mA/ Pulse Output 18 19 .............................. ........................................... 5.4 LUGB-D with Temperature and Pressure Compensation................. 25
  3. 1.1 Application 1.2 Operational Principle 1.3 Product Structure Application range (1) Gas; (2) Liquid; (3) Steam Primary measured value Flow Rate Secondary measured value Reference conditions Flow conditions similar to EN 29104 Medium: Water / Gas Electrical conductivity: ≥ 300 μS/cm Temperature: +10...+30°C / +50...+86°F Inlet section: ≥ 10 DN Operating pressure: 1 bar / 14.5 psig Flow meter accuracy For Liquid: 1.0% of rate For gas and steam: 1.5% of rate 1. GENERAL INFORMATION Warning 6. 7. Do not purge the flow meter with compressed air. 8. 3 4 This manual will assist you in installing, using and maintaining Vortex Flowmeter. It is your responsibility to make sure that all operators have access to adequate instructions about safe operating and maintenance procedure. 2.TECHNICAL DATA Measuring system Measuring accuracy Diagram 1 with compensation) Volume flow; (Pressure and Temperature is available for model 3. When measuring flammable liquids, observe precautions against fire or explosion. 4. When working in hazardous environments, always exercise appropriate safety precautions. 1. Use only fluids that are compatible with the housing material and wetted components of your Vortex. 2. When handling hazardous liquids, always exercise appropriate safety precautions. 5. Handle the sensor carefully. Even small scratches or nicks can affect accuracy. Stress-type vortex flow meter is a speed flow meter, widely used in petroleum, chemical, power, light industry, power, heating and other industries. During Vortex removal, liquid may spill. Follow the manufacturer’s safety precautions for clean up of minor spills For best results, calibrate the meter at least 1 time per year. For your safety, review the major warnings and cautions below before operating your equipment. LUGB series Vortex flow meters are designed for measuring the volume/mass flow of liquids, gases and steam based on Karman vortex principle. Adopting advanced differential algorithm along with measurement of isolation, shielding and wave filtering, LUGB series vortex flow meters have the advantages of immunity on vibration and noise. Meanwhile, the liabilities of LUGB series vortex flow meters are well guaranteed by unique sensor packaging technology. The basic structure of the vortex flow meter is shown in Diagram 1. It is mainly composed of body, probe, vortex generator, meter rod, condenser pipe and converter. Measured value Vortex Flow Meter Vortex Flow Meter
  4. Features Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version. N Type: 24V DC; Pulse output; No display; Ex A Type: 24V DC; 4-20mA output; No display; Ex V Type: 24V DC; 4-20mA/Pulse output (V type is only for Gas/ Steam application); Digital display; Ex D Type: 24V DC; 3-wire 4-20mA/Pulse output; Temperature & Pressure Compensation; Digital display; Ex Notice: 1) Modbus RS485 is optional for C、V、D series 2) Dual power(24V DC+ Battery) is optional for C、V、D series Connection Flange: DN15-DN300 Wafer: DN15-DN300 Measurement ratio Standard – 10:1 Temperature Process temperature T1 Level: -20...+70°C T2 Level: -20...+250°C T3 Level: -20...+350°C Ambient temperature (all versions) Standard (with aluminum converter housing): -10…+55°C Storage temperature -20...+70°C Pressure EN 1092-1 DN200…DN300: PN10 DN100…DN200: PN 16 DN15…DN80: PN 25 Other pressures on request ASME B16.5 1/2” ...8": 150 lb RF Other pressures on request JIS 1/2” ...8": 10 K Other pressures on request Sensor housing SS304 Other materials on request Flanges Flange Connection: SS304 Wafer Connection Mating(Flange: Carbon Steel) Converter Housing Installation Take care that flow sensor is always fully filled Flow direction Forward Arrow on flow sensor indicates flow direction. Inlet run ≥ 10 DN Outlet run ≥ 5 DN EN 1092-1 DN15...300 in PN 6...25 ASME 1/2”…12" in 150 lb RF JIS 1/2”…12” in 10...20K Design of gasket surface RF Other sizes or pressure ratings on request Wafer DN15…DN300 Design Operating conditions Installation conditions Process connections Materials 5 6 converter Compact version for Installation" For detailed information see chapter "Cautions Standard: polyurethane coated die-cast aluminum Vortex Flow Meter Vortex Flow Meter Flange
  5. Measurable flow rate range Nominal Diameter Liquid Gas (mm) (In.) 3 Flow (m /h) 3 Flow (m /h) 15 1/2” 1.2 to 6.2 5 to 25 20 3/4” 1.5 to 10 8 to 50 25 1” 1.6 to 16 10 to 70 40 1-1/2” 2.5 to 25 22 to 220 50 2” 3.5 to 35 36 to 320 65 2-1/2” 6.5 to 65 50 to 480 80 3” 10 to 100 70 to 640 100 4” 15 to 150 130 to 1100 125 5” 25 to 250 200 to 1700 150 6” 36 to 380 280 to 2240 200 8” 62 to 650 580 to 4960 250 10” 140 to 1400 970 to 8000 300 12” 200 to 2000 1380 to 11000 Pipes must be fully filled with liquids. It is essential that pipes remain fully filled at all times, otherwise flow rate indications may be affected and measurement errors may be caused. Warning:Precaution for direct sunshine and rain when the meter is installed outside. Flow altering device such as elbows, valves and reducers can affect accuracy. See Install the meter with enough room for future access for maintenance purposes Avoid all pipe locations where the flow is pulsating, such as in the outlet side of piston or ★ Avoid locations near equipment producing electrical interference such as electric motors, ★ ★ Diagram 2 Typical Flow Meter System Installation Avoid Air Bubbles. If air bubbles enter a measurement pipe, flow rate indications may be affected and 3.CAUTIONS FOR INSTALLATION 3.1 Mounting Positions measurement errors maybe caused. diaphragm pumps 3.2 Required Lengths of Straight Runs diagram 2 for typical flow meter system installation 7 transformers, variable frequency, etc. 8 Ex 15×D 5×D A. Reduced Pipe 5×D Ex 25×D 5×D B.Two Elbows, In plane 5×D 50×D 5×D C. Regulating Valve 5×D 25×D 5×D 5×D 40×D 5×D 5×D 20×D 5×D D. Expanded Pipe E.Two Elbows, Out of plane F. One Elbow 8 Note:The flow range above is for reference only. Consult the factory if you have special requirement. Refer to the nameplate or certificate for actual flow range. Ex Ex Ex Ex Ex Ex Ex Ex Ex Ex Vortex Flow Meter Vortex Flow Meter ★ ★ (Correct) h>0 h (Incorrect) (Correct) h>0 h (Incorrect) Mounting Positions (Correct) (Incorrect) (Correct) (Incorrect) Valve Avoiding Air Bubbles
  6. DIN PN16 Flange Meter Dimensions Size Code A DIN Flange Pressure Rating Flange Diameter (B) Bolt Hole Diameter Bolt Circle Diameter (PCD) Bolt Hole Quantity (Inch) (mm) (mm) Mpa (mm) (mm) (mm) 1/2" 15 180 1.6 95 14 65 4 3/4" 20 180 1.6 105 14 75 4 1" 25 180 1.6 115 14 85 4 1-1/4" 32 180 1.6 140 18 100 4 1-1/2" 40 180 1.6 150 18 110 4 2" 50 180 1.6 165 18 125 4 2-1/2" 65 200 1.6 185 18 145 4 3" 80 200 1.6 200 18 160 8 4" 100 200 1.6 220 18 180 8 5" 125 220 1.6 250 18 210 8 6" 150 220 1.6 285 22 240 8 8" 200 220 1.6 340 22 295 12 10" 250 250 1.6 405 26 355 12 12" 300 300 1.6 460 26 410 12 Note: For model with temperature and pressure compensation, the flowmeter length should be increased 50mm compared to the value (A) in table above. 10 9 ★ ★ Downstream: allow a minimum straight pipe length at least 5 times the internal diameter of the pipe. For example, with the 50mm pipe, there should be 250mm of straight pipe immediately upstream. Desired upstream straight pipe length is 500mm. The recommended guidelines are given to enhance accuracy and maximize performance. Distance given here are minimum requirements; Double them for desired straight pipe lengths. ★ Special Notice ★ When the fluid is liquid, to ensure accurate measurement, drain all air from the system 3.3 Anti-Cavitation pressure) of at least 1.25 times the vapor pressure, plus 2 times the pressure drop through the Formula 1: Pb ≥ 1.25×Pv + 2× (Pin – Pout) In formula 1: (Pb: Back pressure; Pv: Vapor Pressure; Pin: Inlet Pressure; Pout: Outlet Pressure) Create backpressure by installing a control valve on the downstream side of the meter at the proper distance detailed above. When the meter contains removable coverplates. Leave the coverplate installed unless accessory modules specify removal. Don’t remove the coverplates when the meter is powered, or electrical shock and explosion Cavitation can be caused by entrained air. An amount higher than about 100 mg/l of entrained air or gas can produce error. In addition, cavitation can be caused by too little backpressure on the flow meter. For our Vortex flow meters, you should provide a backpressure (downstream flow meter. See formula 1. before use Take care that flow sensor is always fully filled For detailed information see chapter "Cautions for Installation" Flow direction Forward Arrow on flow sensor indicates flow direction. Inlet run Outlet run ≥10DN ≥5DN Installation Upstream: allow a minimum straight pipe length at least 10 times the internal diameter of the pipe. For example, with the 50mm pipe, there should be 500mm of straight pipe immediately upstream. Desired upstream straight pipe length is 1000mm. 3.4 CONNECTIONS 3.4.1 Flange Connection hazard can be caused. PCD B A Vortex Flow Meter Vortex Flow Meter
  7. Diameter D (mm) Pipe Specification H (mm) L (mm) L0 (mm) D1 (mm) D2 (mm) 15 Φ19×1.5 290 116 80 68 135 20 Φ26×3 290 116 80 68 135 25 Φ32×3.5 290 116 80 68 135 40 Φ49×4.5 295 116 80 80 140 50 Φ59×4.5 300 116 80 88 145 65 Φ74×4.5 308 116 80 105 165 80 Φ89×4.5 315 116 80 120 180 100 Φ109×4.5 328 118 80 148 210 125 Φ133×4.5 340 124 85 174 235 150 Φ159×4.5 351 135 90 196 270 200 Φ219×9 378 150 105 250 325 250 Φ273×11 402 166 120 300 375 300 Φ325×12 428 185 135 350 425 4. ELECTRICAL WIRING Terminal Configuration Terminal Wiring Warning: Electrical Hazard Disconnect power before beginning wiring. 4.1 LUGB-N: Pulse Output, Explosion Proof Model 4.2 LUGB-A:Two-wire 4-20mA Output, No Local Display Terminal Wiring Terminal Symbols Description + Power Supply: “24V+” - GND Pulse Output 3.4.2 Wafer Connection 12 11 Take care that flow sensor is always fully filled For detailed information see chapter Cautions for Installation Flow direction Forward Arrow on flow sensor indicates flow direction. Inlet run Outlet run ≥10DN ≥5DN Installation Terminal Symbols Description +A Power Supply: “24V+” -B Current Output Vortex Flow Meter Vortex Flow Meter LUGB-N Explosion Proof Terminal Configuration LUGB-A GND 24V+ PLC Input Terminal +A -B
  8. 4.3.2 Wiring Description (1) 2 wire 4-20mA output (2) 3 wire 4-20mA output (3) Pulse Output/ Scaled Pulse Output OC DC 24V 14 13 4.3 LUGB-V: Local Display 4.3.1 Terminal Board of V Type X X X X DC 24V mA ﹢ X X X DC 24+ COM 4-20mA Iout DC 24+ COM Fout_C RL - DC 24V X X DC 24+ 4-20mA mA ﹢ - Iout X X RL DC 24V DC 24+ COM Fout/ Fout_C X X X X X X NPN Vortex Flow Meter Vortex Flow Meter 1 2 3 4 5 6 7 8 9 10 11 COM +24V lout Fout Fout_C AL AH C_KEY 485_A 485_B GND COM PE GND COM+PE PE+GND NPN PNP OC 24V Lithium Battery Battery socket PNP output NPN output OC output The PNP, NPN and OC output could be chosen by shorten the followingterminals. If the signal is interfered at working site, please try to short the terminals as following drawing(a). After “a” step, if the situation is not improved, please short the terminals as drawing(b) a b Wire terminals NPN PNP OC 24V NPN PNP OC 24V NPN PNP OC 24V
  9. (4) RS485 Communication 15 16 RL DC 24V DC 24+ COM Fout_C X X X X X X PNP DC 24V X X X X DC 24+ COM 485_B 485B 485_A 485A R 485A 485B Note Terminal Description Terminal Symbols 4-20mA Current Output Frequency or scaled pulse output 24V DC+ Platinum Resistance Input Pressure Sensor Input Battery+ Battery - 14 24V DC - R 485- S R 485+ S 1 2 3 4 5 6 7 8 9 10 11 12 13 B- A+ Iout GND Fout V+ TRH TRL PIH PVH PVL PIL 3V6+ 3V6- Terminal No. Connect Pt100 or Pt1000 platinum resistance at both ends PIH and PIL connect IN + and IN- of pressure sensors; PVH and PVL connect mV output VO + and VO- of pressure sensors Terminal No. 4.4 LUGB-D: Local Display 4.4.1 Three-Wiring Terminal Description TRH TRL PIH PVH PVL PIL 1 2 3 4 5 6 7 8 9 10 11 12 Iout GND Fout V+ B- A+ 485 Iout GND Fout V+ T mA 3 2 1 PH R-B PL P 13 14 3V6 3V6 ON KBAT OFF Battery Jumper Switch(1) Jumper Switch(2) Diagram 5-1 Three-wire 4-20mA output terminal board Vortex Flow Meter Vortex Flow Meter
  10. 4.4.2 Three-Wiring Output Wiring Description (1) Three-wire 4-20mA current output wiring instructions Diagram 5-2 Three-wire 4-20mA current output wiring diagram Terminal No. X DC 24V mA ﹢ X X X GND 4-20mA Iout - Diagram 5-3 Pulse output wiring diagram (3) RS485 communication wiring instructions RL DC 24V V+ GND Fout X X X X X X NPN (2) Pulse output wiring instructions DC 24V X X X X V+ GND B- 485B A+ 485A R 485A 485B Diagram 5-4 RS485 communication wiring diagram 5.1 LUGB-N: No display; Pulse Output Customer should set the correct K-factor into PLC or Flow totalizer in order to get the correct flow rate. 5.2 LUGB-A: No display; 4-20mA Output Only perform the Zero Point Calibration where it's necessary. All flowmeters are tested and calibrated prior to leaving the factory, and the unique K-factor is provided on the calibration certificate. Keep the calibration certificate well 5. PROGRAMMING AND SETUP to avoid the loss of K-factor. 5.2.1 Zero Point Calibration (1) (2) Put high accuracy amperometer into the circuit loop as series connection. (3) Adjust the potentiometer W502 to make sure the display on amperometer is 4mA. 5.2.2 Full Scale Calibration: It’s ONLY available for factory; Return the flowmeter to factory for full scale calibration where is applicable. Shut off the value where the flowmeter is installed, ensure there is no flow rate in pipe. 17 18 Vortex Flow Meter Vortex Flow Meter
  11. 5.3 LUGB-V: Local Display; 4~20mA/ Pulse Output Note: all menus are present in all signal converter versions, but some parameter settings are ONLY valid for specified models. 5.3.1 Display and Key Section 1: Functional region which consists of battery situation, communication, current, frequency, flow percentage (Temperature could be available on request) 3 Section 2: Units section which consists of 10 units: m /h, L/h, L/min, US Gal/min, 3 UK Gal/min, US Gal/h, UK Gal/h, kg/h, t/h, ft /h Section 3: Flow rate (7 digital figure upper line) Section 4: Alarm sign which consists of SET prompt and alarm prompt Section 5: Total flow (11 digital figure lower line) with two decimal places Five Sections on Display Screen Buttons Interface buttons (four keys) Operation Back to main menu Turn to previous menu Back to main menu Buttons Interface Buttons Turn page/Confirm Move Cursor Increase number/ Turn page Exit Menu Main menu Sub-menu Password Menu Settable Menu Un-settable menu Go to sub-menu Go to password menu a. False or No password will go to the next menu b. Correct password: The parameter is settable. Set/Save Turn to next menu × × × Move cursor Move cursor × × × Back to main menu Set parameter Cancel the setting and back to main menu a. Settable status: increase number or choose number; b. Un-settable status:Turn to previous menu. 19 20 Section 1 Section 2 Section 3 Section 4 Section 5 Vortex Flow Meter Vortex Flow Meter
  12. code Functions Parameters Note 0000 Password Frequency display Password input The second line is original frequency   The third line is corrected frequency/signal intensity 4 digital figure Up key can be used to switch Normal display Passwords Display working condition, flow rate, total flow Note: It will display“0000”before input password. If the password is incorrect, it will go to P1 menu automatically under un-settable status. Type Passwords Note User password Engineer password Total flow reset Storage factory defaulted Reload factory defaults Total flow set Fixed current output 1234 1010 5555 5678 1111 9999 0101 5.3.2 Parameters Set Passwords Main menu Sub-menu Passwords Code Functions Parameters Note 1234 Unit P1 P2 P3 P4 P5 P6 P7 Damping Time Maximum Flow Rate Minimum Flow Rate Max frequency Output Relative Density Frequency Output Mode 0-  m³/h 1- L/h 2- L/min 3- US Gal/min 4- UK Gal/min 5- US Gal/h 6- UK Gal/h 7- kg/h 8- t/h 9- ft³/h 01-99s Maximum Flow settings, the unit corresponds to the flow. Minimum flow settings, the unit corresponds to the flow. The upper limit setting of measuring frequency Absolute density of medium, Unit: kg/m3 0- Shut down and keep low level 1-  Negative pulse correction frequency 2- Positive pulse correction frequency 3- Negative scaled pulse 4- Positive scaled pulse Other parameters setting, the variables associated with units will be related automatically,according to the units of P1 to calculate,such as total flow,flow rate,scaled pulse and so on. To slow flow changes and prevent jump Exceed the maximum flow, showing the imum flow. When the flow rate is lower than minimum flow rate, the flow rate will show “0” . When it exceeds the upper limit, it will display max value. Use quality units It will be used in the calculation This parameter just aims at Fout_c port operation, Fout is not restricted by this menu. 21 22 P8 P9 P10 Scaled-pulse Output Pulse Width Communication 0.001, 0.01, 0.1, 1, 10, 100, 1000 1 ~ 2000 ms 0: RS485 1: Hart Unit is in accord with P1 menu. The width setting of scaled pulse 1: It’ s available to current output with HART version. Vortex Flow Meter Vortex Flow Meter It will display “1234” It will display “1010” It will display “5555” It will display “5678” It will display “1111” It will display “9999” It will display “0101”
  13. P11 P12 P13 P14 Communication Parameter High Limit Alarm Low Limit Alarm Backlight R 485 S Address Baud Rate Verification Data Length Stop Bits Length Address Switch Settings HART Alarm Level Alarm Value Switch Settings Alarm Level Alarm Value Working Mode Brightness Setting 0-255 1200, 2400, 4800, 9600, 19200 N, O, E 7, 8 1, 2 0-255 Yes no HIGH LOW 0-100% Yes no HIGH LOW 0-100% 0- Off mode 1- Automatic mode 2- On mode 0-30% 1-70% 2-100% No verify、Odd fy、 Even verify On Close High Level Low Level Alarm Value setting, corresponding to flow rate Alarm Value On Close High Level Low Level 2:2-wire power supply shuts down; 3-wire power supply normally opens; battery powered button turns off the delay. Long press Esc key to switch 0 mode and 1 mode, searching network. Passwords Code Functions Parameters Note 9999 1010 0101 P15 P16 ~ P23 P24 P25 P26 P28 P27 P29 P30 P31 P32 P33 P34 Total Flow Linearization of the flowcurve Correct Coefficient Diameter Medium Min vibration strength Max vibration strength Min vibration frequency Max vibration frequency Min working frequency Max working frequency Min signal intensity Fixed current output Modifying total flow value The first line is corrected frequency,the second line is coefficient error P16-P23 F1~F8:eight coefficient modification Wn=Kn / KP(n:1~8)3 The first line shows the corrected frequency;the second line shows the meter coefficient, and the unit of coefficient is pulse/m³ Selecting the diameter of body and sensor 0-      Gas 1-      Liquid The collection value in second line in the process of learning can be manually changed. The third line shows the strength of the current signal. The collection value in second line in the process of learning can be manually changed. The third line shows the frequency of the current signal. Lowest acceptable signal frequency The third line shows the current signal frequency. Highest acceptable signal frequency The third line shows the current signal frequency. Lowest acceptable signal frequency The third line shows the current signal intensity. Input Range:0-99 Effective Value:4-20 Unit:mA F1 must be started,and F2-F8 are started in proper order. If the factor is 0, this point and following corrected points should be stopped. It could be any of the coefficient (Kn) from F1~F8 or Max one or Average. Unit:mm the type selection of measured fluid P27-P30 Self learning antivibration :Continue to press the up button 5 seconds,and the countdown is completed in 60 seconds. Notice: this operation is prohibited when there is flow rate. Meter working area setting Instruction: in the pipeline of having slight vibration, it can significantly enhance the capacity of resisting disturbance through the three screen parameter settings and strict limit of effective range. The utility model is suitable for the current loop test, the system adjustment and the instrument calibration. 23 24 Passwords Code Functions Parameters Note 1234 Vortex Flow Meter Vortex Flow Meter
  14. 5.4 LUGB-D with Temperature and Pressure Compensation 5.4.1 The Basic Structure of Converter Diagram 6-1 The basic structure of converter 5.4.2 Key Description Key Key Description Note: Press“+/S”(left key) and“/E”(right key) together to switch between Measuring Mode and Secondary Measuring Mode. +/S /E Short press: Page Down key, Increasing the Number Key Long press: At modification mode,long press can cancel the modification; while at non-modified mode, long press can exit to the secondary mode. Short press: Page Up key, Shift Key Long press: At modification mode,long press can save the modification; while at non-modified mode, long press can enter to the modified mode. 5555 5678 1111 Total flow reset Storage factory defaulted Reload factory defaults Save factory defaults Reload factory defaults Backup current settings Restore factory parameters from backup area 5.4.4 Secondary Measuring Mode Description 5.4.5 Password Mode Description 5.4.3 Measuring Mode Description Enter the Password Password Function Note 22 Enter the user menu User Menu 33 Enter the engineering menu The engineer menu contents must have been set by the operator with professional knowledge 44 Flow meter is set and calibrated by the factory, and after the factory, this kind of parameter setting can be modified only when it is equipped with appropriate equipment conditions, otherwise it will lead to flow meter measurement error or failure. 1000000. 0m³ 1000. 0 m³/h T= 25.5℃ P=101.3KPa Total Flow Measuring Mode Percentage Pressure Temperature Flow Rate Flow rate’s Unit Secondary Measuring Mode Password: 00 Iout= 12. 000mA Fout=500. 00Hz Signal Frequency Current Output Frequency Output Fin= 500. 0Hz Input Password Enter the factory menu 25 26 Passwords Code Functions Parameters Note Vortex Flow Meter Vortex Flow Meter 5.4 LUGB-D with Temperature and Pressure Compensation
  15. 5.4.6 Menu Function Description NO. Function Setting/Description P1 Flow rate's Unit (Default: 0) P2 Algorithm Selection (Default: 0) 0: Volume Flow 1: Mass Flow 2: Normative Volume Flow 3: Gas Volume Flow 4: Gas Mass Flow 5: Saturated Steam Temperature Compensation 6: Saturated Steam Pressure Compensation 7: Superheated Steam Temp. and Pressure Compensation P3 3 K-Factor [P/m ] XXX.XXXXXXXX Flowmeter's K-Factor P4 3 Fluid Density (kg/m ) XXXX.XXXX Default: 1000.0 This menu should be set when Algorithm 3 Selection = 1 or 3 Unit: Kg/m ; P5 Max. Flow Rate XXXXXX.XX This menu must be set and can't be 0. Unit is same as Flow rate's Unit P6 Low Flow Cutoff % XX.X Value: 0-20% Default: 1%; which means the flow will be cut when it’s less than 1%Max Flow P7 High Flow Alarm XXXXXX.XX This menu must be set and can't be 0. Unit is same as Flow rate's Unit 1: English P8 Low Flow Alarm XXXXXX.XX This menu must be set and can't be 0. Unit is same as Flow rate's Unit P9 Damping Time Value: 2-32 The damping time for current output and frequency Default: 4S P10 R 485 Address Value: 1-254 Default: 0 P11 When Reset Total Flow is required, input password “70” and press “/E” (1) User Menu Set the instantaneous flow units, according to the flow algorithm type to select. Optional for: 3 3 Volume Units:m /h;m /min; Liter/h; Liter/min Mass Units:ton/h;ton/min;kg/h;kg/min Password: Reset Total Flow S NO. Function Setting/Description P1 Language English P2 Pulse Output Type Select the correct pulse output P3 Scaled Pulse Output Only valid for pulse output; 0 is not permit Optional for:0.00001;0.0001;0.001;0.01;0.1;1.0; 10.0;100.0 P4 Communication Set the Modbus communication baud rate Optional for:4800;9600 P5 Communication Switch Set whether to open the Modbus communication function Optional for: Off; On P6 Pressure Display Set whether to display fluid pressure. P7 Default Pressure For only temperature compensation type P8 Reference Pressure P9 Temperature Display Set whether to display the fluid temperature P10 Default Temperature For only pressure compensation type P11 Temperature Sensor Type Pt100 Pt1000 P12 Temperature at standard state (Standard Temperature: 0 Standard Temperature: 20 P13 -10 : normal display -20 : display refresh every 8 second P14 The range of flow percentage Qi: 0 to 120%; The range of flow coefficient Ci: 0.8 to 1.2 Flow Q0-Q4 (15,30,50,70,100%) the 5 points instrument correction coefficient sets 5 points: C0-C4 by flow order. C=Standard flow/displayed flow (2)Engineering Menu At the password input mode, enter the password 33 into the engineering menu, and the various menu functions and the meanings of parameters are as follows: (1) Absolute Pressure Sensor: 0 (2) Gauge Pressure Sensor: Local Atmospheric Pressure (Unit: Kpa) Converter Ambient Temperature Flow Correction Factor 27 28 Vortex Flow Meter Vortex Flow Meter
  16. (3) Setup Menu In the password input state, enter 44 password into the setup menu, and the various menu functions and parameters are as follows: NO. Function Setting/Description P1 P2 P3 P4 P5 P6 P7 P8 P9 Select flow signal type. According to the vortex signal in the low frequency LF, medium frequency MF, high frequency HF area, select input capacitance match and the low frequency LF has better anti-interference performance. Select signal gain G = 3 good anti-interference performance, G = 12 can be used to measure lower flow or for high temperature probe. Optional For: G = 3,6, 9,12 four types; Manual Type: 1 | 2,3 | 4,5 | 6,7 | 8,9 | 10,13 | 14 six groups, KSG-4 = ON is a large value. Set the lower voltage cut by Vpp, unit: mV Manual Type: by the KSG1-2-3 bit, set the sensitivity SB to 2-8 according to 1 + ON = 1,2,4 Choose signal spectrum(multiple of 25). Optional For: 0=1.6-45Hz 1=2.4-65Hz 2=3.6-90Hz 3=4.8-120Hz 4=6.4-160Hz 5=8.8-220Hz 6=11-275Hz 7=14-350Hz Select the instrument signal processing output mode: when the signal is good, you can choose automatic mode; when the signal is poor, you can choose digital mode. Optional: Automatic Mode; Digital Mode Select manual or digital menu for manual circuit Select normal or anti-interference operation mode. Anti-noise mode has a wider range of signal removal judgments. Optional: Standard Mode; Anti-noise Mode Set the signal calibration type Optional for: Low zone 0-1 / 4; High zone 1 / 4-1 / 2; Measured noise 5%; Measured noise 10%; Measured noise 15%; Confirm the entry into the Flow Factor Correction submenu, as shown in the following table. (1) Absolute Pressure Sensor: 0 (2) Gauge Pressure Sensor: Local Atmospheric Pressure (Unit: KPa) 8=18-450Hz 10=28-700Hz 9=22-550Hz 11=34-850Hz 12=42-1050Hz 13=52-1300Hz 14=64-1600Hz 15=96-2400Hz Signal Selection Gain Select Lower limit Cut Frequency Range Selection Mode of Working Anti-noise Selection Signal Calibration Selection 50Hz Cut K- Factor Correction NO. Function Setting/Description P9.1 Correction Switch Set the flow coefficient linear correction switch Optional for: Off; On P9.2 The Frequency of Correction point 1 Set the frequency of the first correction point in Hz; The default value is: 1/5 + band lower limit frequency of frequency band frequency range P9.3 The Coefficient of Correction point 1 Set the corrected flow coefficient K1 corresponding to the frequency of the first correction point. The default value is the Flow Factor value in the User menu P9.4 The Frequency of Correction point 2 Set the frequency value of the second correction point in Hz; The default value is 2/5 + band lower limit frequency of frequency band frequency range P9.5 The Coefficient of Correction point 2 A correction flow coefficient K2 corresponding to the frequency of the second correction point is set The default value is the Flow Factor value in the User menu P9.6 The Frequency of Correction point 3 Set the frequency of the third correction point in Hz; The default value is 3/5 + band lower limit frequency of frequency band frequency range P9.7 The Coefficient of Correction point 3 Set the corrected flow coefficient K3 corresponding to the frequency of the third correction point. The default value is the Flow Factor value in the User menu P9.8 The Frequency of Correction point 4 P9.9 The Coefficient of Correction point 4 Set the correction flow coefficient K4 corresponding to the frequency of the fourth correction point. The default value is the Flow Factor value in the User menu P9.10 The Frequency of Correction point 5 Set the frequency value of the first correction point in Hz; The default value is frequency band upper limit frequency P9.11 The Coefficient of Correction point 5 Set the correction flow coefficient K5 corresponding to the frequency of the fifth correction point The default value is the Flow Factor value in the User menu (4) K-Factor Correction Menu 29 30 Set the frequency value of the 4th correction point in Hz; The default value is Frequency band frequency range *4/5+ band lower limit frequency Vortex Flow Meter Vortex Flow Meter
  17. NO. Function Setting/Description 1 Initial Setting based on different password 70: save current parameter setting as initial value and save into EEPROM Register 90: Backup all parameters to MCUF Register 79: Reload the parameter setting from MCUF to EEPROM 2 Pt100 Calibration Connect accurate 100 Ohm Resistor and perform the calibration 3 Pt200 Calibration Connect accurate 200 Ohm Resistor and perform the calibration 4 Pt1000 Calibration Connect accurate 1000 Ohm Resistor and perform the calibration 5 Pt2000 Calibration Connect accurate 2000 Ohm Resistor and perform the calibration 6 Max. Fluid Pressure Set the Max. Fluid Pressure 7 Max. Pressure Calibration Calibrate it when the pressure reaches steady Max. Pressure 8 Min. Fluid Pressure Set the Min. Fluid Pressure 9 Min. Pressure Calibration Calibrate it when the pressure reaches steady Min. Pressure 10 4mA Output Calibration Use high accuracy amperemeter to get 4mA Output, and perform this calibration 11 12mA Output Calibration Use high accuracy amperemeter to get 12mA Output, and perform this calibration 12 20mA Output Calibration Use high accuracy amperemeter to get 20mA Output, and perform this calibration (5) Factory Menu Warning: ONLY Factory can modify these menus, or it can cause trouble or damage. Enter 55 password into the factory menu, and the menu functions and parameters meaning are as follows: 6.TROUBLESHOTTING Symptom Probable Cause Solution Measureme nt is not accurate 1. Parameter wrong 2. Pipe is not fully filled Check if meter is fully filled Flow rate indication is unstable 1. Vibration Problem 2. Air Make sure fluid does not contain air bubbles when fluid is liquid 3. Amplifier location – outside electrical interference Make sure amplifier is not too close to sources of electrical interference No Display 1. No power Apply correct power 2. Incorrect power Check power value 3. Wiring connections Check power input/output connections 31 32 Add support to the line near the meter to damp the vibrtion Check the parameters(Transmitter, detector factor and size) Vortex Flow Meter Vortex Flow Meter
  18. Vortex Flow Meter 7. QUICK INSTALLATION Flange-Style Flow Meter Installation Wafer-Style Flow Meter Installation 33 Vortex Flow Meter
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