1. MDRMDR
MACHINE DESIGN & REPAIR, LLCMACHINE DESIGN & REPAIR, LLC
Solutions for forging industrySolutions for forging industry

2.  QUALITY USEDQUALITY USED
FORGINGFORGING
MACHINERYMACHINERY

3. QUALITY USED FORGINGQUALITY USED FORGING
MACHINERYMACHINERY
 1. “AS IS” OR RETROFITTED MACHINES.1. “AS IS” OR RETROFITTED MACHINES.
 2. VARIOUS TYPE OF EQUIPMENT: MECHANICAL PRESSES,2. VARIOUS TYPE OF EQUIPMENT: MECHANICAL PRESSES,
UPSETTERS, HAMMERS, REDUCER ROLLS.UPSETTERS, HAMMERS, REDUCER ROLLS.
 3. FULL SERVICE:3. FULL SERVICE:
 - INSPECTION REPORT;- INSPECTION REPORT;
 - DISASSEMBLY AND PACKING;- DISASSEMBLY AND PACKING;
 - SHIPPING FOB OR TO YOUR COUNTRY PORT;- SHIPPING FOB OR TO YOUR COUNTRY PORT;
 - ASSEMBLY SUPERVISION IS AVAILABLE.- ASSEMBLY SUPERVISION IS AVAILABLE.
 4. EQUIPMENT LIST CHANGES FREQUENTLY. PLEASE4. EQUIPMENT LIST CHANGES FREQUENTLY. PLEASE
INQUIRE BY MAILINQUIRE BY MAIL MPSLAVIN@GMAIL.COMMPSLAVIN@GMAIL.COM OR SIGN UP FOROR SIGN UP FOR
OUR NEWSLETTEROUR NEWSLETTER
 5. NO THIRD PARTY OR DEALERS – WE ARE WORKING5. NO THIRD PARTY OR DEALERS – WE ARE WORKING
DIRECTLY ON BEHALF OF LARGE RUSSIAN FORGINGDIRECTLY ON BEHALF OF LARGE RUSSIAN FORGING
COMPANY.COMPANY.

4. QUALITY USED FORGING MACHINERY
RIGGING OF 5-TON (10,000#) HAMMER ANVIL

5.  PRESS UPGRADEPRESS UPGRADE

6. PRESS UPGRADEPRESS UPGRADE
 1. WATER COOLED MULTI-DISC BRAKE INSTEAD1. WATER COOLED MULTI-DISC BRAKE INSTEAD
 OF BAND BRAKE.OF BAND BRAKE.
 2. LOWER AND UPPER EJECTOR SYSTEMS.2. LOWER AND UPPER EJECTOR SYSTEMS.
 3. HYDRAULIC NUTS ON TIE RODS FOR THE PRESS3. HYDRAULIC NUTS ON TIE RODS FOR THE PRESS
 UN-JAMMING.UN-JAMMING.
 4. ELIMINATING BACK SHAFT – CONVERTING TO4. ELIMINATING BACK SHAFT – CONVERTING TO
 DIRECT DRIVE.DIRECT DRIVE.
 5. CONVERTING TO KEYLESS CONNECTION BETWEEN5. CONVERTING TO KEYLESS CONNECTION BETWEEN
 CLUTCH HUB AND SHAFT.CLUTCH HUB AND SHAFT.
 6. VARIOUS SHUT HEIGHT ADJUSTMENT OPTIONS.6. VARIOUS SHUT HEIGHT ADJUSTMENT OPTIONS.
 7. IMPROVED DESIGN OF COUNTERBALANCE CYLINDERS.7. IMPROVED DESIGN OF COUNTERBALANCE CYLINDERS.

7. HYDRAULIC NUTS FOR TIE RODSHYDRAULIC NUTS FOR TIE RODS

8. MULTI-DISC WATER-COOLED BRAKEMULTI-DISC WATER-COOLED BRAKE

9. CLUTCH CONVERSION TO KEYLESSCLUTCH CONVERSION TO KEYLESS
HUB CONNECTIONHUB CONNECTION
KEYLESS CLUTCH HUB CONNECTION WITH TAPER BUSHING IS
VIRTUALLY MAINTENANCE FREE. IT IS OFTEN POSSIBLE TO MAKE
CONVERSION WITHOUT A PRESS DISASSEMBLY AS SHOWN ON THE
PICTURE.

10. CONVERSION TO LOWER EJECTOR WITHCONVERSION TO LOWER EJECTOR WITH
ADJUSTABLE HYDRAULIC CYLINDERADJUSTABLE HYDRAULIC CYLINDER

11.  SPARE PARTSSPARE PARTS

12. SPARE PARTSSPARE PARTS
 1. VIRTUALLY ANY SPARE PARTS FOR1. VIRTUALLY ANY SPARE PARTS FOR
MECHANICAL PRESSES UP TO 6,300-TON AND FORMECHANICAL PRESSES UP TO 6,300-TON AND FOR
HAMMERS UP TO 16t (35,000 LBS).HAMMERS UP TO 16t (35,000 LBS).
 2. EXTENSIVE STOCK OF FORGED AND CASTED2. EXTENSIVE STOCK OF FORGED AND CASTED
BILLETS ESPECIALLY FOR RUSSIAN-MADEBILLETS ESPECIALLY FOR RUSSIAN-MADE
PRESSES.PRESSES.
 3. EXPERIENCED STAFF OF THE MACHINE SHOP3. EXPERIENCED STAFF OF THE MACHINE SHOP
CAPABLE OF MANUFACTURING AND REPAIRINGCAPABLE OF MANUFACTURING AND REPAIRING
COMPLEX SPARE PARTS.COMPLEX SPARE PARTS.
 4. IN-HOUSE HEAT-TREATMENT CAPABILITIES.4. IN-HOUSE HEAT-TREATMENT CAPABILITIES.
 5. REASONABLE PRICES AND FAST DELIVERY5. REASONABLE PRICES AND FAST DELIVERY..

13. SAMPLES OF SPARE PARTSSAMPLES OF SPARE PARTS

14.  AUTOMATIONAUTOMATION

15. AUTOMATIONAUTOMATION
 1. LOADING AND UNLOADING DEVICES.1. LOADING AND UNLOADING DEVICES.
 2. LINE INTEGRATION AND CYCLE DIAGRAMS2. LINE INTEGRATION AND CYCLE DIAGRAMS..
 3. MECHANICAL TRANSFERS, CAN INTEGRATE3. MECHANICAL TRANSFERS, CAN INTEGRATE
GERMAN CNC TRANSFERS.GERMAN CNC TRANSFERS.
 4. AUTOMATION EFFECTIVENESS ANALYSIS4. AUTOMATION EFFECTIVENESS ANALYSIS..

16. LAYOUT OF CRANKSHAFT FORGING LINELAYOUT OF CRANKSHAFT FORGING LINE
6,300-TON MAIN PRESS WITH TRANSFER AND6,300-TON MAIN PRESS WITH TRANSFER AND
ROBOTIC AUTOMATIONROBOTIC AUTOMATION

17. AUTOMATED 1,600-TON FORGING LINE WITHAUTOMATED 1,600-TON FORGING LINE WITH
CONSOLE TRANSFER AND LOADERCONSOLE TRANSFER AND LOADER

18. CONSOLE TRANSFERCONSOLE TRANSFER

19.  QUICK DIEQUICK DIE
CHANGECHANGE

20. DIE LIFTING & CLAMPINGDIE LIFTING & CLAMPING
COMPONENTSCOMPONENTS
DIE LIFTING
CYLINDERS.
DIE CLAMPING CYLINDERS AND DIE MOVING
RAILS ARE IN GREY

21. QUICK DIE CLAMPINGQUICK DIE CLAMPING
Major components:
1. Upper die shoe
2. Lower die shoe
3. Upper die clamp
4. Lower die clamp
5. Device for die lifting
6. Cassettes
7. Cassette clamping
device
8. Die inserts
3
1
6
8
7
2
5

22. UPPER DIE CLAMPS.UPPER DIE CLAMPS.

23. 2,500-TON PRESS WITH QDC CART2,500-TON PRESS WITH QDC CART

24. QUICK DIE CHANGE SYSTEMQUICK DIE CHANGE SYSTEM
WORKING CONCEPTWORKING CONCEPT
2 5 0 0 t f c a p a c i t y p r e s s
S e l f - p r o p e l l e d c a r t
C a s s e t t e № 1 C a s s e t t e № 2
1, 2. PULLING OUT OLD DIE SET.
3. ROTATING 360°.
4. PUSHING NEW DIE SET INTO THE PRESS.

25. QUICK DIE CHANGE CARRIERQUICK DIE CHANGE CARRIER
Electro-mechanical
drive
Hydraulic
cylinder

26. DIE FLIPPING MACHINEDIE FLIPPING MACHINE

27.  ADVANCED DIEADVANCED DIE
SETSSETS

28. PRECISION FORGING DIE SET FOR TRANSFER PRESSPRECISION FORGING DIE SET FOR TRANSFER PRESS
WITH X-GUIDESWITH X-GUIDES

29. X-GUIDED DIE SETSX-GUIDED DIE SETS
X-GUIDES BUILT INTO DIE
SHOES CREATE
EXCEPTIONAL RIGIDITY AND
ALLOW FOR PRESION
FORGINGS
DETACHABLE X-GUIDES MAKE
REPAIR EASY

30. CASSETTE TYPE DIE SETSCASSETTE TYPE DIE SETS
CREATING UNIVERSAL DIE SETS WITH REPLACEABLECREATING UNIVERSAL DIE SETS WITH REPLACEABLE
CASSETTESCASSETTES
For round forging
without cassette
change
For round forgings
With cassette
change
For rectangular forgings
Die insert
Die insert

31. CLAMPING OF CASSETTESCLAMPING OF CASSETTES
CASSETTES CLAMPING DEVICE:
AT LEFT – CLAMPING WORKING CONCEPT;
AT RIGHT – CASSETTE CLAMPING CYLINDER – CLAMPS WITH BELVILLE
SPRINGS AND UN-CLAMPS WITH HYDRAULIC

32. DIE SET WITH BUILT-IN EJECTORSDIE SET WITH BUILT-IN EJECTORS
EJECTORS ARE ACTUATED BY PARKER HAYDRAULIC CYLINDERS –
ALLOWS TO CONVERT FROM ONE-STATION TO MULTI-STATION

33. CONTACT INFORMATIONCONTACT INFORMATION
 MACHINE DESIGN & REPAIR, LLCMACHINE DESIGN & REPAIR, LLC
 29100 MARSHALL STREET29100 MARSHALL STREET
 SOUTHFIELD, MI 48076-5838SOUTHFIELD, MI 48076-5838
 USAUSA
 +1.248.224.4756+1.248.224.4756
 MPSLAVIN@GMAIL.COMMPSLAVIN@GMAIL.COM