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KHS in Hamburg
KHS Corpoplast and KHS Plasmax
Top Technology from Hamburg
Hamburg is the site of
KHS Corpoplast and KHS Plasmax
with the following sectors:
 Development, design engineering
 Assembly, service and sales
 Locations in 80 countries
 Customers on all continents
International headquarters:
We are pioneers in the field of
stretch blow molding technology
and plasma barrier coatings.
We are considered the technological
market leader in our branch of industry.
27.02.16 © KHS Corpoplast GmbH 2
KHS Corpoplast and KHS Plasmax
Successful worldwide
Our technologies, machines, and services
have made us successful around the globe.
With a workforce of about 350 employees
KHS Corpoplast realized sales totaling
€170 million in 2014.
27.02.16 © KHS Corpoplast GmbH 3
2014
Europe 27%
Asia /CIS 42%
Africa,
Middle East
10%
North, Central and
South America
21%
OurHistory
From the first plastic bottle to
the first PET bottle to the Series IV Blomax
stretch blow molder with a capacity of up to
81,000 bottles per hour – a unique story
of success.
Milestones:
1968: the first plastic bottle
1975: the world's first PET bottle
1979: Krupp Corpoplast
1994: the first Blomax machine
2000: SIG Corpoplast
2006: world record: 12-g, 0.5-literbottle
2008: KHS Corpoplast
2009: 72,000-bph Series IV Blomax
2010: SBM/filler monoblockfor72,000 bph
2013: coveted TÜV Süd certificate for energy
efficiency and launch at drinktec of
ultra-clean filling monoblock/60,000 bph
2015: KHS Corpoplast celebrates the 40th
anniversary
of its founding
27.02.16 4
Bottles & Shapes
With the KHS Bottles & Shapes™ program, we want
to be 'First Choice in PET Competence' for our
customers. Beginning with our packaging design,
subsequent engineering and our process expertise,
we take into consideration all factors in entire
packaging lines. The aim: Less material and energy
consumption and an optimum balance between
product quality and cost effectiveness.
 Bottle design
 Selection of materials
 Barrierand filling requirements
 Preform design
 CAD/FEMdesign engineering
 Blow shapes
 Laboratory testing
 Process control
 Bottle production
Bottles & Shapes involves
27.02.16 5
InnoPET Blomax
Over 40 years of PET know-how, convincing
line expertise and state-of-the-art, low-
consumption, high-performance machine
technology: InnoPET Blomax stretch blow
molders and InnoPET BloFill stretch blow
molder/filler blocks for manufacturing and
filling particularly light PET bottles.
InnoPET Blomax Series IV meets the defined
requirements in accordance with the TÜV Süd
standard and receives the TÜV seal "Energy-
Efficient Plants and Systems".
 Maximummachine availability
and precision coupled with
minimumenergy consumption
 4 to 36 blow stations
 Up to 81,000 bottles perhour
 Bottle volumes from0.2 to 3 liters
Special features:
27.02.16 6
InnoPET Plasmax – the alternative to glass
We invented it:
FreshSafe PET® - as light as PET, as good as glass.
This premium PET system enables you to combine the
optimum barrier characteristics of a glass bottle with the
weight advantages of a PET bottle. The ideal barrier
protection for sensitive beverages - crystal clear, flexible,
and 100% recyclable.
Our worldwide successful InnoPET Plasmax 12D and
20Q machines are able to coat bottles with this unique
barrier at capacities of up to 40,000 bph.
27.02.16 7
 Beer
 Wine
 Juice
 Carbonated beverages
 Foods (e.g. dressings/sauces)
 Concentrates
Range of applications:
Service
We provide our customers with support
using a worldwide service network
and a wide variety of services.
24/7 SERVICE hotline
+ 49 231 569 10000
 Technical upgrades
 Training
 Spare parts
 Technical improvements
 Conversions
 Technical support
 Second-hand machines
Reliable service 24/7:
27.02.16 © KHS Corpoplast GmbH 8
OurWorkforce
Our greatest asset.
This is why we give our staff the
opportunity to develop ideas,
promote individual potential,
and foster sustainable
professional development.
 One-shift operation
 KHS Corpoplast: 330 employees
 KHS Plasmax: 20 employees
Our site in Hamburg:
27.02.16 9
Training and Advanced Training
We offer attractive performance-
based pay, an innovative, international
working environment, and a variety of
opportunities for advanced training.
 Mechatronic engineers
 Technical drafters
 Industrial managers
 Specialists forwarehouse logistics
 Practical training
 Student work-study activities
 Support for theses
 Dual classroomstudies/on-the-job
training
Training and more:
27.02.16 10
Eco Management
We practice sustainability
Besides the various ecological aspects of
Bottles & Shapes packaging design and our
Blomax and Plasmax machines,
this principle is also consistently applied to
the eco management implemented at our site.
For this we have been awarded the
ECOPROFIT® certificate several times.
Sustainability at the Hamburg plant    
 Very low energy and
media consumption by the machines
 Very light bottles
 ECOPROFIT programfor substantial
savings on the water, electricity, and
gas consumed on site
27.02.16 11
Eco Management
Ecological chronology of the Hamburg site
Total savings 2005–2013:
Electricity consumption: Reduced by approx. 25% using
efficient technologies (lighting concept, boilers,
instantaneous water heaters).
Water consumption: Cut from 3,500 m3 to 2,600 m3
(elimination of cooling towers for compressors, waterless
urinals, constant flow in faucets, replacement of shower
heads, toilet flush monitors).
Gas consumption: Reduced by approx. 25% (optimized
heating, insulation, modernization).
Waste disposal costs: Cut from €38,000 to €15,000
(completely new waste disposal system with improved
sorting, return of recyclable materials).
27.02.16 12
New Production Building
27.02.16 KHS Corpoplast GmbH 13
 In 2012 we invested €3.2m in a
new production building at our site
in Hamburg
 Size of the new hall: 2,300 m²
 The groundbreaking ceremony took place on
April 23, 2012
 The comissioning-hall was completed at the end of
November 2012
 Our plant in Hamburg has production areas
covering approx. 8,000 m² and administration and
development areas about 5,000 m² in size.
 An extension of the office was realised in 2014
 In 2015 a new hall will be built with an extra
2,300 m² of assembly area
27.02.16 © KHS Corpoplast GmbH 14
In 2015 KHS Corpoplast GmbHcelebrates its
40th anniversary:
The first PET bottles that were produced in the
mid-seventies on Corpoplast stretch blow molders
were family bottles for Coca-Cola and Pepsi.
During the ensuing four decades, hundreds of
beverage brands from around the world followed
that also rely on the comprehensive know-how,
expertise and innovative strength of Corpoplast for
their PET systems.
27.02.16 © KHS Corpoplast GmbH 15
KHS Corpoplast and KHS Plasmax
in Hamburg:
www.khscorpoplast.com

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KHS Corpoplast -First Choice in Technology and Service

  • 1. KHS in Hamburg KHS Corpoplast and KHS Plasmax
  • 2. Top Technology from Hamburg Hamburg is the site of KHS Corpoplast and KHS Plasmax with the following sectors:  Development, design engineering  Assembly, service and sales  Locations in 80 countries  Customers on all continents International headquarters: We are pioneers in the field of stretch blow molding technology and plasma barrier coatings. We are considered the technological market leader in our branch of industry. 27.02.16 © KHS Corpoplast GmbH 2
  • 3. KHS Corpoplast and KHS Plasmax Successful worldwide Our technologies, machines, and services have made us successful around the globe. With a workforce of about 350 employees KHS Corpoplast realized sales totaling €170 million in 2014. 27.02.16 © KHS Corpoplast GmbH 3 2014 Europe 27% Asia /CIS 42% Africa, Middle East 10% North, Central and South America 21%
  • 4. OurHistory From the first plastic bottle to the first PET bottle to the Series IV Blomax stretch blow molder with a capacity of up to 81,000 bottles per hour – a unique story of success. Milestones: 1968: the first plastic bottle 1975: the world's first PET bottle 1979: Krupp Corpoplast 1994: the first Blomax machine 2000: SIG Corpoplast 2006: world record: 12-g, 0.5-literbottle 2008: KHS Corpoplast 2009: 72,000-bph Series IV Blomax 2010: SBM/filler monoblockfor72,000 bph 2013: coveted TÜV Süd certificate for energy efficiency and launch at drinktec of ultra-clean filling monoblock/60,000 bph 2015: KHS Corpoplast celebrates the 40th anniversary of its founding 27.02.16 4
  • 5. Bottles & Shapes With the KHS Bottles & Shapes™ program, we want to be 'First Choice in PET Competence' for our customers. Beginning with our packaging design, subsequent engineering and our process expertise, we take into consideration all factors in entire packaging lines. The aim: Less material and energy consumption and an optimum balance between product quality and cost effectiveness.  Bottle design  Selection of materials  Barrierand filling requirements  Preform design  CAD/FEMdesign engineering  Blow shapes  Laboratory testing  Process control  Bottle production Bottles & Shapes involves 27.02.16 5
  • 6. InnoPET Blomax Over 40 years of PET know-how, convincing line expertise and state-of-the-art, low- consumption, high-performance machine technology: InnoPET Blomax stretch blow molders and InnoPET BloFill stretch blow molder/filler blocks for manufacturing and filling particularly light PET bottles. InnoPET Blomax Series IV meets the defined requirements in accordance with the TÜV Süd standard and receives the TÜV seal "Energy- Efficient Plants and Systems".  Maximummachine availability and precision coupled with minimumenergy consumption  4 to 36 blow stations  Up to 81,000 bottles perhour  Bottle volumes from0.2 to 3 liters Special features: 27.02.16 6
  • 7. InnoPET Plasmax – the alternative to glass We invented it: FreshSafe PET® - as light as PET, as good as glass. This premium PET system enables you to combine the optimum barrier characteristics of a glass bottle with the weight advantages of a PET bottle. The ideal barrier protection for sensitive beverages - crystal clear, flexible, and 100% recyclable. Our worldwide successful InnoPET Plasmax 12D and 20Q machines are able to coat bottles with this unique barrier at capacities of up to 40,000 bph. 27.02.16 7  Beer  Wine  Juice  Carbonated beverages  Foods (e.g. dressings/sauces)  Concentrates Range of applications:
  • 8. Service We provide our customers with support using a worldwide service network and a wide variety of services. 24/7 SERVICE hotline + 49 231 569 10000  Technical upgrades  Training  Spare parts  Technical improvements  Conversions  Technical support  Second-hand machines Reliable service 24/7: 27.02.16 © KHS Corpoplast GmbH 8
  • 9. OurWorkforce Our greatest asset. This is why we give our staff the opportunity to develop ideas, promote individual potential, and foster sustainable professional development.  One-shift operation  KHS Corpoplast: 330 employees  KHS Plasmax: 20 employees Our site in Hamburg: 27.02.16 9
  • 10. Training and Advanced Training We offer attractive performance- based pay, an innovative, international working environment, and a variety of opportunities for advanced training.  Mechatronic engineers  Technical drafters  Industrial managers  Specialists forwarehouse logistics  Practical training  Student work-study activities  Support for theses  Dual classroomstudies/on-the-job training Training and more: 27.02.16 10
  • 11. Eco Management We practice sustainability Besides the various ecological aspects of Bottles & Shapes packaging design and our Blomax and Plasmax machines, this principle is also consistently applied to the eco management implemented at our site. For this we have been awarded the ECOPROFIT® certificate several times. Sustainability at the Hamburg plant      Very low energy and media consumption by the machines  Very light bottles  ECOPROFIT programfor substantial savings on the water, electricity, and gas consumed on site 27.02.16 11
  • 12. Eco Management Ecological chronology of the Hamburg site Total savings 2005–2013: Electricity consumption: Reduced by approx. 25% using efficient technologies (lighting concept, boilers, instantaneous water heaters). Water consumption: Cut from 3,500 m3 to 2,600 m3 (elimination of cooling towers for compressors, waterless urinals, constant flow in faucets, replacement of shower heads, toilet flush monitors). Gas consumption: Reduced by approx. 25% (optimized heating, insulation, modernization). Waste disposal costs: Cut from €38,000 to €15,000 (completely new waste disposal system with improved sorting, return of recyclable materials). 27.02.16 12
  • 13. New Production Building 27.02.16 KHS Corpoplast GmbH 13  In 2012 we invested €3.2m in a new production building at our site in Hamburg  Size of the new hall: 2,300 m²  The groundbreaking ceremony took place on April 23, 2012  The comissioning-hall was completed at the end of November 2012  Our plant in Hamburg has production areas covering approx. 8,000 m² and administration and development areas about 5,000 m² in size.  An extension of the office was realised in 2014  In 2015 a new hall will be built with an extra 2,300 m² of assembly area
  • 14. 27.02.16 © KHS Corpoplast GmbH 14 In 2015 KHS Corpoplast GmbHcelebrates its 40th anniversary: The first PET bottles that were produced in the mid-seventies on Corpoplast stretch blow molders were family bottles for Coca-Cola and Pepsi. During the ensuing four decades, hundreds of beverage brands from around the world followed that also rely on the comprehensive know-how, expertise and innovative strength of Corpoplast for their PET systems.
  • 15. 27.02.16 © KHS Corpoplast GmbH 15 KHS Corpoplast and KHS Plasmax in Hamburg: www.khscorpoplast.com