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(12) United States Patent
Ericson et al.
(54) TRACTION ENHANCED CONTROLLED
PRESSURE FLEXIBLE FLAT TENSION
MEMBER TERMINATION DEVICE
(75) Inventors: Richard J. Ericson, Southington, CT
(US); Hugh J. O'Donnell,
Longmeadow, MA (US); Ary 0. Mello,
Farmington, CT (US); Dale R. Barrett,
Berlin, CT (US)
(73) Assignee: Otis Elevator Company, Farmington,
CT (US)
( *) Notice: Subject to any disclaimer, the term of this
patent is extended or adjusted under 35
U.S.C. 154(b) by 0 days.
(21) Appl. No.: 09/218,989
(22) Filed: Dec. 22, 1998
(51) Int. Cl? .................................................. B66B 7/08
(52) U.S. Cl. ....................................................... 187/411
(58) Field of Search ........................... 24/135 R, 135 A,
(56)
24/135 N, 33 M, 135 K, 127, 164, 182,
507; 411!187; 187/411, 412, 414
References Cited
U.S. PATENT DOCUMENTS
216,013 A * 6/1879 Ida ........................... 24/136 R
421,120 A * 2/1890 Young .................. 24/135 N X
966,243 A * 8/1910 Ritter ....................... 24/135 K
982,742 A * 1!1911 Piper ........................ 24/135 A
1,164,115 A * 12/1915 Pearson ...................... 187/254
1,450,528 A * 4/1923 Varney ..................... 24/135 R
1,730,197 A * 10/1929 Elsey ....................... 24/135 R
2,062,653 A * 12/1936 Rocher ..................... 24/135 A
2,189,671 A * 2/1940 Mardis ..................... 24/135 A
2,223,389 A * 12/1940 Schaedler ................. 24/127 X
2,234,029 A * 3/1941 Reckendorf .......... 24/135 A X
2,552,173 A * 5/1951 Rocher ................. 24/135 A X
3,052,320 A * 9/1962 Dardy ........................ 187/411
3,103,344 A * 9/1963 Figge ................... 24/135 N X
4,143,446 A * 3/1979 Down ...................... 24/135 R
4,388,837 A 6/1983 Bender ....................... 74/89.2
4,405,828 A * 9/1983 Shook ...................... 24/135 R
4,570,753 A 2/1986 Ohta et a!.
5,435,044 A * 7/1995 Ida ........................... 24/136 R
111111 1111111111111111111111111111111111111111111111111111111111111
US006820726B1
(10) Patent No.: US 6,820,726 Bl
Nov. 23,2004(45) Date of Patent:
5,526,552 A 6/1996 DeAngelis
5,566,786 A 10/1996 DeAngelis et a!.
5,855,254 A 1!1999 Blochle
6,173,872 B1 * 1!2001 Cohen ......................... 24/507
FOREIGN PATENT DOCUMENTS
CA
CA
DE
DE
DE
DE
DE
DE
DE
FR
GB
GB
GB
JP
wo
wo
679268 * 2/1964
2154422 3/1996
318110 * 1!1920
1010713 A * 1!1920
589075 * 12/1933
2136540 A * 12/1933
613640 A * 5/1935
115089 9/1975
3623407 A1 * 1!1988
999585 11/1949
754786 A * 8/1956
1 401 197 7/1975
2134209 A * 8/1984
8-40669 A * 2/1996
PCT/FI97/00823 1!1997
PCT/FI97/00824 1!1997
............... 24/135 A
............... 24/135 R
................. 187/411
................. 187/411
................. 187/411
................. 287/411
................. 187/411
............... 24/135 A
OTHER PUBLICATIONS
PCT Search Report for Ser. No. PCT/US99/03642 dated Jun.
1, 1999.
PCT Search Report for Ser. No. PCT/US99/03642 dated Jun.
1, 1999.
Hannover Fair 1998.
* cited by examiner
Primary Examiner-Eileen D. Lillis
Assistant Examiner-Thuy V. Tran
(57) ABSTRACT
A tension member termination device optimized for termi-
nating flexible fiat tension members, the device including a
socket with a compression portion and a bulbous portion and
a compression plate on each side of the compression plate on
each side of the compression portion fastenable by fasteners
extending through all of these feature. The device provides
a pathway for the tension member through the device and
upon torquing the fasteners reliably secures the tension
member while avoiding deleterious pressure and stress
therein.
5 Claims, 6 Drawing Sheets
U.S. Patent Nov. 23,2004 Sheet 1 of 6 US 6,820,726 Bl
FIG.l
22
14
U.S. Patent Nov. 23,2004 Sheet 2 of 6 US 6,820,726 Bl
FIG.2
g6
1Z0 -~
I
I 1
U.S. Patent Nov. 23,2004 Sheet 3 of 6 US 6,820,726 Bl
FIG.3 FIG.4
46
44
34 36
0
0
0
FIG.5 40
54
50
0
42
0 0 38 56
50 0
0
62
U.S. Patent Nov. 23,2004 Sheet 4 of 6 US 6,820,726 Bl
FIG.9 FIG.10
100 - - -
102 @j)
194
®106
@
(@) (@)
(@)) @)
@) @
@) ((@
- - -
102 102
106 110
106
FIG.ll FIG.12
U.S. Patent Nov. 23,2004 Sheet 5 of 6 US 6,820,726 Bl
U.S. Patent Nov. 23,2004 Sheet 6 of 6 US 6,820,726 Bl
FIG.16
FIG.17
FIG.18
US 6,820,726 Bl
1 2
tains a sufficient gripping force to provide a factor of safety
(fos) of 12 to maintain adequate strength of the termination.
TRACTION ENHANCED CONTROLLED
PRESSURE FLEXIBLE FIAT TENSION
MEMBER TERMINATION DEVICE
TECHNICAL FIELD
The present invention relates to elevator systems. More
particularly the invention relates to a termination for a
flexible fiat tension member.
Since creep is a possibility even with Mpa levels at the
stated limits, the invention optionally includes a structure
5 providing resilience such that compressive force on the
tension member will remain in the acceptable range even if
creep does occur.
BACKGROUND OF THE INVENTION
A conventional traction elevator system includes a car, a
counterweight, two or more ropes (tension members) inter-
connecting the car and counterweights; terminations for 15
each end of the ropes at the connection points with the car
and counterweights, a traction sheave to move the ropes and
The termination of the invention further optionally
includes a jamming device attachable to the cut end of the
10
tension member. In the unlikely event of tension member
slippage through the termination device, the jamming device
will be drawn into the termination device and will prevent
the tension member cut end from pulling through the ter-
mination device.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an elevator system;a machine to rotate the traction sheave. The ropes have
traditionally been formed of laid or twisted steel wire which
are easily and reliably terminated by means such as com-
pression terminations and potted terminations.
FIG. 2 is an exploded perspective view of the termination
20 device of the invention;
Compression type terminations for steel ropes of larger
diameters (conventional steel elevator ropes) are extremely
effective and reliable. The range of pressures placed on such
terminations is reasonably broad without adverse conse- 25
quence. Providing that the pressure applied is somewhere
reasonably above the threshold pressure for retaining the
ropes, the termination is effective.
FIG. 3 1s an end elevation view of a socket of the
invention;
FIG. 4 1s a side elevation v1ew of a socket of the
invention;
FIG. 5 is a top plan elevation view of a socket of the
invention;
FIG. 6 is a view similar to FIG. 3 but having studs
installed therein;
FIG. 7 is an end elevation view of a compression plate of
the invention;
FIG. 8 is a side elevation view of a compression plate of
the invention;
FIG. 9 is an end elevation view of the invention in an
With an industry trend toward fiat ropes, those ropes
having small cross-section cords and polymeric jackets,
30
significantly more criticality is involved in effectively ter-
minating the same. More specifically, the polymeric coating
can creep to even 50% of its original thickness when
subjected to pressure. Prior art knowledge which teaches
one to exceed a threshold is not all that is of concern for
flexible fiat tension members. Upper limits on compression
are also important.
35
assembled and torqued condition;
FIG. 10 is a side elevation view of the invention in an
assembled and torqued condition;
FIG. 11 is a schematic view of a nut and bolt widthSince current knowledge in the art of tension member
terminations is less than sublime for flexible fiat tension
members due both to the small cord diameter and the jacket
properties discussed above, the art is in need of a tension
member terminating device which specifically optimizes
terminations of the flexible fiat tension members currently
emerging in the field.
40 belleville washers thereon in the uncompressed condition;
FIG. 12 is a schematic view of a nut and bolt width
45
DISCLOSURE OF THE INVENTION
50
According to the present invention, a compression termi-
nation device having a friction enhancing construction while
reducing compressive forces applied to the tension member,
comprises a load side plate, a cut side plate and a socket, a
portion of which being receivable between said load side
and cut side plates and a portion of which is bulb shaped.
The plates and socket are of sufficient width to accept a
flexible fiat tension member of a selected width and are 55
securable together by fasteners. In a condition where the
fasteners are loose, the tension member is insertable between
the load side plate and socket, toward and around the bulb
and back up between the cut side plate and socket whereafter
tightening of the fasteners produces significant frictional 60
forces on the tension member to retain the same while
compressive forces on the tension member are intentionally
limited to about 2 Mpa on the load side of the device and 5
Mpa on the cut side of the device. Friction is increased by
texturing the surfaces of the termination device with which 65
the tension member makes contact. With compressive forces
as stated, creep is minimized while the termination main-
belleville washers thereon in the compressed condition;
FIG. 13 is a schematic view of an alternate biasing means
of the invention;
FIG. 14 is a schematic view of the termination device of
the invention illustrating force directions for calculations
provided herein;
FIG. 15 is a perspective view of the pivot connector of the
termination device of the invention;
FIG. 16 is a perspective assembled view of the jamming
device of the invention;
FIG. 17 is a perspective view of the interior portion of one
side of the jamming device; and
FIG. 18 is a perspective view of the interior portion of a
second side of the jamming device.
BEST MODE FOR CARRYING OUT THE
INVENTION
Referring to FIG. 1, the relative location of the tension
member termination device of the invention can be ascer-
tained. For clarity, the elevator system 12 is illustrated
having car 14, counterweight 16, a traction drive 18 and a
machine 20. The traction drive 18 includes a tension mem-
ber 22 interconnecting car 14 and counterweight 16 which
member is driven by sleeve 24. Both ends of tension
member 22 i.e., car end 26 and counterweight end 28 must
US 6,820,726 Bl
3 4
be terminated. It is this termination point for a flexible fiat
tension member with which the invention is concerned. An
exemplary tension member of the type contemplated in this
application is discussed in further detail in U.S. Ser. No.
09/031,108 filed Feb. 26, 1998 Entitled Tension Member For 5
An Elevator and Continuation-In-Part Application Entitled
Tension Member For An Elevator filed Dec. 22, 1998, both
member do not experience significantly unequal leading.
Significant shoulder height is not necessary to achieve the
desired result. A height of about 1 millimeter for each
shoulder has been found to function adequately.
The final feature of socket 30 is pin receptacle 58 which
preferably includes bushing 60 therein. Pin receptacle 58 is
located in bulb 62 of socket 30 but is offset from the center
axis of bulb 62. More specifically, and to minimize angular
stress in the tension member, receptacle 58 is offset toward
of which are entirely incorporated herein by reference. The
elevator system depicted is provided for exemplary purposes
to illustrate the location of the device of the invention. 10
the load side 34 of socket 30 and is positioned to be aligned
on center with a tension member assembled with said
termination member. By so locating the receptacle, and thus
the pivot point in the system, the load hanging therefrom is
aligned with the load side of the tension member engaged
Focusing on the termination device, referring to FIG. 2,
and noting that both ends 26 and 28 may be similarly
terminated, the device of the invention comprises,
principally, a socket 30 around which a fiat flexible tension
member extends (not shown), a load side plate 80 and a cut 15
side plate 96. The invention further comprises a resilient
compression subsystem and a pivoted connector which will
with the termination device of the invention.
Socket 30 is important to the functionality of the termi-
nation device of the invention principally because it pro-
vides three distinct friction zones and a smooth bend surface
for the tension member. The combination reduces the com-be discussed hereinbelow.
Returning to the principal portion of the invention and
directing attention to FIGS. 2-5, socket 30 includes a
tapered end 32 to both ease insertion of a tension member in
the loosely assembled condition of the device and addition-
ally and importantly to avoid a sharp edge which would
otherwise promote fatigue in the tension member where the
member enters the termination device 10. The taper is from
both major surfaces of socket 30 i.e., load surface 34 and cut
surface 36. Socket 30 further includes troughs 38 and 40,
respectively. Troughs 38 and 40 are sized to receive a
tension member of a width that has been pre-selected. Each
trough nests with a section of the tension member when the
termination device is assembled. Each trough may be left
smooth and the termination device will remain effective. It
pression force required to prevent tension member slippage
20 which is particularly helpful where flexible fiat tension
members having polymeric jackets are employed. Reducing
the compression force that would otherwise be required,
alleviates creep and reduces stress in the tension member.
This is desirable since it may reduce the number of re-roping
25 operations that would be carried out during the life of the
elevator.
Thus far only the socket 30 has been described and it will
be apparent to one of ordinary skill in the art that the socket
alone does not retain the tension member. Reference is,
30 therefore, made to FIGS. 7 and 8 where the load side and cut
side plates 80 and 96, respectively, are described. It should
be noted that plate 80 and plate 96 are identical in a preferred
embodiment and are provided distinct numerals merely to
distinguish each side of the termination device (which is sideis preferred, however, to texture each trough and the bulb
surface 42 thereby increasing the coefficient of friction of all
surfaces of socket 30 with which the terminated tension 35
dependent) rather than to signify any distinction between the
plates themselves.
member will make contact. A preferred method for texturing
troughs 38 and 40 as well as surface 42 is by sand blasting.
It will be understood however that other methods such as
machining, chemical etching, etc. could also be used.
Socket 30 further includes binding wings 44 and 46
having a plurality of fastener clearance holes 48 and, in a
preferred arrangement, a plurality of stud receiving openings
50. The number of holes 48 depends upon the length socket
30 and the allowable pressure on the tension member. In the
embodiment of FIGS. 3 and 4, four holes 48, and three
openings 50 are provided on each wing 44 and 46. In a
preferred embodiment, openings 50 are threaded to receive
studs 52 (FIG. 6). It should be noted that studs 52, as shown
in FIG. 6 extend only toward the cut side 36 of socket 30.
Studs 52 enable the application of a greater compressive
load on cut side 36 of socket 30 than the load applied on load
side 34 of socket 30 which is applied by bolts extending
completely through device 10. In other words, the load
placed on the respective sides of socket 30 (through plates
discussed hereunder) by the bolts (which extend through the
device) and nuts is approximately equal; studs 52 allow
more load to be placed on the cut side as is desirable and
explained further hereinafter.
Plates 80 and 96 are curved at longitudinal top 82 and
bottom 84 ends thereof. The degree of the curvature is
selected to, at end 82, reduce fatigue of the tension member
at the point where it enters the termination device. The curve
40
at 82 preferably mirrors the tapered end 32 of socket 30.
Bottom end 84 is curved to match the transition from the
compression portion of socket 30 to bulb 62. In a preferred
embodiment, the curves at 82 and 84 as well as those in the
opposite plate 96 are identical so that plates 80 and 96 are
45 interchangeable and orientable in either direction. This
facilitates assembly of the termination device.
On the convex side 86 of each plate 80 and 96 (it should
be noted that the sub numerals employed to describe features
of each plate will be identical because the features are
50 identical and no distinction as to side of the termination
device is necessary), a region 88 is provided where a
textured surface is desirable. The texture may be of any type
that increases the coefficient of friction without being sig-
nificantly deleterious to the jacket of the tension member. In
55 one preferred embodiment sand blasting of the region is
indicated. It will be understood that the region may be
textured by machining, chemical etching, knurling, etc. if
desired or otherwise indicated. A preferred range of friction
In a preferred embodiment, socket 30 (the section bound 60
between the plates) is about 9 to about 12 millimeters thick
for the device of the invention is about 0.15 to about 0.5.
Region 88 is outlined in FIG. 8 in phantom lines.
Due to the texturing processes, and especially the sand
blasting process, the termination device may become more
susceptible to corrosion. In order to avoid or inhibit such
corrosion, it has been determined that yellow zinc plating
may be advantageously used. Alternatively, stainless steel
material or aluminum material may be used for the device of
to support the stress placed thereon.
Referring back to FIG. 5, surface 42 is illustrated as a
depressed area between shoulders 54 and 56. The shoulders
are preferably provided to assist in properly seating a tension 65
member when the termination is being constructed. This
helps to ensure that the load bearing cords of the tension the invention.
US 6,820,726 Bl
5
Bordering Region 88 on each longitudinal side thereof are
6
efficiency, the sum of the three friction zones must be equal
to or exceed the breaking strength of the tension member
being employed. With an assembly having a 100% holding
efficiency, the tension member will break before the termi-
a plurality of clearance holes 90. In a preferred embodiment,
seven holes 90 are provided on each side of Region 88.
Holes 90 accept through passage of bolts to assemble device
10 and also studs 52 discussed with reference to FIG. 6.
Although it has been stated that plates 80 and 96 are
preferably interchangeable, it is possible to eliminate holes
on the load side plate 80 which correspond to studs 52
estimating only from the cut side 36 of socket 30. The holes
that can be eliminated may be ascertained by reference to
FIG. 9 wherein bolts 100 are illustrated as extending through
the entire assembly and studs 52 only extend through one
side thereof, therefore only requiring clearance holes 90 in
the cut side plate.
5 nation device allows the tension member to slip. In the
following equations, several assumptions are made: The
rope breaking strength is 30,000 Newtons; the coefficient of
friction (Jl) for the sand blasted surfaces that are preferred in
the invention is 0.25; and the plate normal force is a function
10 of the number of bolts employed multiplied by 1540 New-
tons which is the expected force delivered by each bolt.
These numbers are exemplary and clearly can be adjusted
depending upon circumstances. One of ordinary skill in the
art following exposure to this disclosure should be fully
Referring to FIGS. 9 and 10, the device 10 is illustrated 15 capable of adjusting the calculations to conform to any
specific parameters given without undue experimentation.
FIG. 14 is informative and used in connection with the
following formulas employed to determine gripping strength
in the assembled condition with bolts 100 and studs 52
properly torqued. The torque applied is discussed further
hereunder but is dictated by the allowed pressure on the
tension member which is about 2 Mpa on the load side and
about 5 Mpa on the cut side of the termination device 10. 20
Preferably a biasing arrangement is included in the assem-
bly of device 10, more specifically, it is desirable to antici-
pate possible creep of the tension member and therefore
provide means to maintain the prescribed normal force on
the tension member even if it is reduced in thickness by the
effects of creep. One such arrangement is illustrated in FIGS.
25
11 and 12. In FIG. 11, the biasing arrangement of a stack of
belleville washers 102 is illustrated the uncompressed state.
FIG. 12 on the other hand, illustrates the same stack of
washers 102 after torquing of the bolt 100. In the event the 30
volume of material bound between a bolt head 194 and nut
106 (FIG. 9) decreases after torquing, due to creep of the
tension member, washers 102 will expand and maintain the
pressure on the tension member. The normal pressure on the
tension member will thus be maintained. The additional 35
benefit of easy visual inspection for creep is realized by the
invention since if the washers exhibit a spaced appearance
like that of FIG. 11, retorquing is required. Belleville wash-
ers are known to the art and do not require specific expla-
nation. Other biasing means are also employable with the 40
device of the invention with the joining concept being that
the predetermined normal force on the tension member be
maintained. One alternate biasing means is a corrugated
spring metal sheet 110 which would be placed atop cut side
plate 96 in place of washers 102. Sheet 110 has holes 112 for 45
through passage of bolts 100 or studs 52 depending upon
location. Holes 112 are preferably slotted to allow for
longitudinal expansion of the spring sheet during torquing of
fasteners and consequent compression of spring sheet 110.
Referring now to FIG. 14, a schematic view of the 50
invention with the plates exploded from the socket and with
the forces and tensions required indicated. The invention
provides five friction areas which combine to form three
friction zones. The areas include: (1) the inside surface of the
load side plate which contacts one side of the tension 55
member; (2) the load side of the socket (corresponds to load
plate) providing friction on an opposite side of the tension
member from the load side plate; (3) the bulbous section
which provides a continuous frictional surface on which the
tension member is on contact; (4) the cut side of the socket 60
and (5) the cut side plate inside surface, surfaces 4 and 5
being opposed. These five areas create three friction zones
that are resolved in the following equations to determine
adequacy of the assembly. Each zone is mathematically
quantifiable. The sum of the three frictions must be sufficient 65
to prevent slippage. Practically speaking, it is desirable to
attain a 100% holding efficiency. In order to achieve this
of device 10 and stress in various components.
Suppose Hitch Tension is Divided Into 3 Regions:
T1---'~>T2 (Region 1)
T2-T3, (Region 2)
and
T3-T4 (Region 3)
we know, T1 =flexible fiat tension member breaking
strength and T4 =0,
since if T4 >0 tension member will slip in the termination
device
For example, Assume
Region 1
T1 =30,000 N=tension member Breaking Strength
,u=0.25=coefficient of friction
N1 = Plate normal force
= 12,320 N (8 bolts X 1540N)
for region 1 (referring to FIG. 14) F1=,uN1
F1 =,u(N1) 2 plates
F1 =,u0.25 (12,320) 2 plates
F1 =6160N
and
so
T2 = (30,000- 6160)
= 23,840N
Region 2
From Traction Theory We Know:
23,840 23,840
T,=---=--
,(.25)(0) 2.291
US 6,820,726 Bl
7
Region 3
From Previous Calculations,
and T4 must be =<0 (values greater than 0 indicate tension
member slippage) Cut side plate has 14 fastenersx1540N
(the studs 52 are available only to the cut side plate)
Assume N2 >N1 =21,560 N, and then calculate for slippage
and
F 2~0.25 (21,560) 2
F2~10,780 N
Criteria
design is adequate, tension member will not slip
10,780N >10,405N, so design is adequate
PRESSURE ON URETHANE tension member:
EXAMPLE I
125 mm long
Tension member is 30 mm wide
N 11000 N
Pressure~ A ~ 30 mm .125 mm
=2.933 MPa=425 psi
5
10
15
20
25
30
35
8
11 000
LOAD PER BOLT~ -"
8
- ~ 1375N
BOLT SIZE/THREADS:
M8-8 mm course thread Pitch=1.25
PROP CLASS 8.8
BOSSARD CATALOG TABLE, PRELOAD TORQUE
17.050 N 24 N-M
1540
So for 1.540 N --(24) ~ 2.17
17.050
T ~ 0.2 FL d
BOSSARD CATALOG
N-M
~ 0.2 (1540) 8 ~ 2.5 N-M
where Ft=1540N and d=8 mm
PLATE DIMENSIONAL CALCULATIONS
3
I J6 PLATE~ (1 inch strip)
5 wt'
Ll. ~ 384 EI
1
(~)' ~ 0005493 ..
12 .
5.4931 x 10-4
1 (.25)'
I~~ -
1
-
2
- ~ .001302
5 (425) (1.653)4
ll~ U02x10-3
i~
384 (3 X 1Q1) (.0005493)
Ll ~ .002507 in
if Ll ~ .!!___ ~ 425 (1.181) 1.653
3
48E/ 48 (5.493 X 10 3) (3 X 107)
In this example the pressure is beyond that taught in the 40
invention
.002866 in ( ~)
EXAMPLE II
Tension member plates are 190 mm long
30 mm wide
LOAD SIDE
N 12320N
Pressure~ A~
30
_
190
~ 2.16 MPa ~ 313 psi (LOAD)
CUT SIDE
21560N
30.190
~ 3.78 MPa 548 psi (CUT)
IN THIS EXAMPLE THE PRESSURE EXERTED ON
THE TENSION MEMBER IS ACCEPTABLE FOR BOTH
SIDES OF THE TERMINATION DEVICE. THUS,
PLATES ARE LONG ENOUGH.
Bolt Torque Calculations (for First Example only):
Example I
125 mm plates with 8 bolts.
LOAD PER BOLT
45
50
55
Me
I
Unifonn Dist. Load
.1875
[145.159]-2-
.0005493
24.774 psi
13.608
.0005493
M max wt 425
(~653
)
2
~ 145.159
UNIFORM DIST. LOAD
Me [145.159] [2.50]
- 4 ~I~ ~+
1~ ~ 13.935 psi
Referring to FIG. 15, a clevis is illustrated. Clevis 120 is
seen connected to the termination assembly in FIG. 2 (in
exploded condition). The clevis is conventional and will be
60 easily recognized by one of skill in the art. The clevis 120
is employed to provide a pivot point near a terminal end of
the loaded tension member to reduce vibratory fatigue
therein. Clevis 120 is connected to socket 30 by pin 122
extending through receptacle 58.
65 Referring now to FIGS. 16-18, an optional device 130 for
use with the termination device 10 is illustrated. The purpose
of device 130 is to jam with termination device 10 in the
US 6,820,726 Bl
9
unlikely event of tension member slippage through device
10. Device 130 is clamped onto the cut end of the tension
member somewhere beyond region T4 as discussed above.
When engaged with the tension member, device 130 cannot
move thereon. Thus, if the tension member slipped it would 5
draw device 130 into contact with cut side plate 96 and side
36 of socket 30 and would jam there preventing further
slippage.
Device 130 comprises a female portion 132 (FIG. 17) and
a male portion 150 (FIG. 18). Female portion 132 features 10
a tension member groove 134 approximately the thickness
of the tension member which is intersected by crimp grooves
136 and 138. Bore holes 140 are provided for through
passage of fasteners 142. Male portion 150 provides tension
member deformation ridges 152 and 154 which are intended 15
to extend into grooves 136 and 138, respectively upon
assembly of device 138. Portion 150 further includes holes
156 which are coaxially with holes 140 when device 130 is
assembled to facilitate through passage of assembly bolts
142. 20
In use, a cut end of a tension member, i.e., the end not
being used to support the elevator, is inserted in groove 134
and portion 150 is placed in position. When the bolts 142 are
tightened, ridges 152 and 154 force the tension member to
follow a tortuous path around the ridges and into grooves 25
136 and 138. In this way the tension member is prevented
from moving relative to device 130 and if device 130 moves
into contact with device 10 to tension member slippage, the
slippage will be arrested.
While preferred embodiments have been shown and 30
described, various modifications and substitutions may be
made thereto without departing from the spirit and scope of
invention. Accordingly, it is to be understood that the present
invention has beer described by way of illustration and not
limitation. 35
What is claimed is:
1. A tension member termination device for an elevator
system comprising:
a socket having a bulbous end, said socket defining a
tension member path therearound;
10
a load side plate affixable to said socket to apply a normal
pressure to a load side of an end of a tension member
between said socket and said load side plate; and
a cut side plate affixable to said socket to apply a normal
pressure to a cut side of said end of said tension
member between said socket and said cut side plate;
wherein said path defined by said socket includes a
surface which is textured to increase the coefficient of
friction thereof.
2. A tension member termination device for an elevator
system as claimed in claim 1 wherein said surface is sand
blasted.
3. A tension member termination device for an elevator
system as claimed in claim 1 wherein said load side plate
and said cut side plates are affixed to said socket by a
plurality of fasteners common to both plates.
4. A tension member termination device comprising:
a compression member against which a tension member is
compressible, said compression member having a load
side and a cut side;
a pivot associated with said compression member, said
pivot having a center wherein said the center of said
pivot is aligned with a tension member in the load said
of said compression member.
5. A tension member termination device for an elevator
system comprising:
a socket having a bulbous end, said socket defining a
tension member path therearound;
a load side plate affixable to said socket to apply a normal
pressure to a load side of an end of a tension member
between said socket and said load side plate; and
a cut side plate affixable to said socket to apply a normal
pressure to a cut side of said end of said tension
member between said socket and said cut side plate;
wherein said socket further includes studs extending from
said socket in a direction to intersect said cut side plate
enabling a greater compressive load to be placed upon
said cut side plate than said load side plate.
* * * * *
UNITED STATES PATENT AND TRADEMARK OFFICE
CERTIFICATE OF CORRECTION
PATENT NO. : 6,820,726 B1 Page 1 of 1
APPLICATIONNO. : 09/218989
DATED :November 23,2004
INVENTOR(S) : Richard J. Ericson et al.
It is certified that error appears in the above-identified patent and that said Letters Patent is
hereby corrected as shown below:
On the cover page, in (75) Inventors:
Please add --Dennis J. Rehmer, Bristol, CT (US)--
Signed and Sealed this
Fourth Day of September, 2007
JONW.DUDAS
Director ofthe United States Patent and Trademark Office

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Traction Enhanced Controlled Pressure Flexible Flat Tension Member Termination Device

  • 1. (12) United States Patent Ericson et al. (54) TRACTION ENHANCED CONTROLLED PRESSURE FLEXIBLE FLAT TENSION MEMBER TERMINATION DEVICE (75) Inventors: Richard J. Ericson, Southington, CT (US); Hugh J. O'Donnell, Longmeadow, MA (US); Ary 0. Mello, Farmington, CT (US); Dale R. Barrett, Berlin, CT (US) (73) Assignee: Otis Elevator Company, Farmington, CT (US) ( *) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 U.S.C. 154(b) by 0 days. (21) Appl. No.: 09/218,989 (22) Filed: Dec. 22, 1998 (51) Int. Cl? .................................................. B66B 7/08 (52) U.S. Cl. ....................................................... 187/411 (58) Field of Search ........................... 24/135 R, 135 A, (56) 24/135 N, 33 M, 135 K, 127, 164, 182, 507; 411!187; 187/411, 412, 414 References Cited U.S. PATENT DOCUMENTS 216,013 A * 6/1879 Ida ........................... 24/136 R 421,120 A * 2/1890 Young .................. 24/135 N X 966,243 A * 8/1910 Ritter ....................... 24/135 K 982,742 A * 1!1911 Piper ........................ 24/135 A 1,164,115 A * 12/1915 Pearson ...................... 187/254 1,450,528 A * 4/1923 Varney ..................... 24/135 R 1,730,197 A * 10/1929 Elsey ....................... 24/135 R 2,062,653 A * 12/1936 Rocher ..................... 24/135 A 2,189,671 A * 2/1940 Mardis ..................... 24/135 A 2,223,389 A * 12/1940 Schaedler ................. 24/127 X 2,234,029 A * 3/1941 Reckendorf .......... 24/135 A X 2,552,173 A * 5/1951 Rocher ................. 24/135 A X 3,052,320 A * 9/1962 Dardy ........................ 187/411 3,103,344 A * 9/1963 Figge ................... 24/135 N X 4,143,446 A * 3/1979 Down ...................... 24/135 R 4,388,837 A 6/1983 Bender ....................... 74/89.2 4,405,828 A * 9/1983 Shook ...................... 24/135 R 4,570,753 A 2/1986 Ohta et a!. 5,435,044 A * 7/1995 Ida ........................... 24/136 R 111111 1111111111111111111111111111111111111111111111111111111111111 US006820726B1 (10) Patent No.: US 6,820,726 Bl Nov. 23,2004(45) Date of Patent: 5,526,552 A 6/1996 DeAngelis 5,566,786 A 10/1996 DeAngelis et a!. 5,855,254 A 1!1999 Blochle 6,173,872 B1 * 1!2001 Cohen ......................... 24/507 FOREIGN PATENT DOCUMENTS CA CA DE DE DE DE DE DE DE FR GB GB GB JP wo wo 679268 * 2/1964 2154422 3/1996 318110 * 1!1920 1010713 A * 1!1920 589075 * 12/1933 2136540 A * 12/1933 613640 A * 5/1935 115089 9/1975 3623407 A1 * 1!1988 999585 11/1949 754786 A * 8/1956 1 401 197 7/1975 2134209 A * 8/1984 8-40669 A * 2/1996 PCT/FI97/00823 1!1997 PCT/FI97/00824 1!1997 ............... 24/135 A ............... 24/135 R ................. 187/411 ................. 187/411 ................. 187/411 ................. 287/411 ................. 187/411 ............... 24/135 A OTHER PUBLICATIONS PCT Search Report for Ser. No. PCT/US99/03642 dated Jun. 1, 1999. PCT Search Report for Ser. No. PCT/US99/03642 dated Jun. 1, 1999. Hannover Fair 1998. * cited by examiner Primary Examiner-Eileen D. Lillis Assistant Examiner-Thuy V. Tran (57) ABSTRACT A tension member termination device optimized for termi- nating flexible fiat tension members, the device including a socket with a compression portion and a bulbous portion and a compression plate on each side of the compression plate on each side of the compression portion fastenable by fasteners extending through all of these feature. The device provides a pathway for the tension member through the device and upon torquing the fasteners reliably secures the tension member while avoiding deleterious pressure and stress therein. 5 Claims, 6 Drawing Sheets
  • 2. U.S. Patent Nov. 23,2004 Sheet 1 of 6 US 6,820,726 Bl FIG.l 22 14
  • 3. U.S. Patent Nov. 23,2004 Sheet 2 of 6 US 6,820,726 Bl FIG.2 g6 1Z0 -~ I I 1
  • 4. U.S. Patent Nov. 23,2004 Sheet 3 of 6 US 6,820,726 Bl FIG.3 FIG.4 46 44 34 36 0 0 0 FIG.5 40 54 50 0 42 0 0 38 56 50 0 0 62
  • 5. U.S. Patent Nov. 23,2004 Sheet 4 of 6 US 6,820,726 Bl FIG.9 FIG.10 100 - - - 102 @j) 194 ®106 @ (@) (@) (@)) @) @) @ @) ((@ - - - 102 102 106 110 106 FIG.ll FIG.12
  • 6. U.S. Patent Nov. 23,2004 Sheet 5 of 6 US 6,820,726 Bl
  • 7. U.S. Patent Nov. 23,2004 Sheet 6 of 6 US 6,820,726 Bl FIG.16 FIG.17 FIG.18
  • 8. US 6,820,726 Bl 1 2 tains a sufficient gripping force to provide a factor of safety (fos) of 12 to maintain adequate strength of the termination. TRACTION ENHANCED CONTROLLED PRESSURE FLEXIBLE FIAT TENSION MEMBER TERMINATION DEVICE TECHNICAL FIELD The present invention relates to elevator systems. More particularly the invention relates to a termination for a flexible fiat tension member. Since creep is a possibility even with Mpa levels at the stated limits, the invention optionally includes a structure 5 providing resilience such that compressive force on the tension member will remain in the acceptable range even if creep does occur. BACKGROUND OF THE INVENTION A conventional traction elevator system includes a car, a counterweight, two or more ropes (tension members) inter- connecting the car and counterweights; terminations for 15 each end of the ropes at the connection points with the car and counterweights, a traction sheave to move the ropes and The termination of the invention further optionally includes a jamming device attachable to the cut end of the 10 tension member. In the unlikely event of tension member slippage through the termination device, the jamming device will be drawn into the termination device and will prevent the tension member cut end from pulling through the ter- mination device. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of an elevator system;a machine to rotate the traction sheave. The ropes have traditionally been formed of laid or twisted steel wire which are easily and reliably terminated by means such as com- pression terminations and potted terminations. FIG. 2 is an exploded perspective view of the termination 20 device of the invention; Compression type terminations for steel ropes of larger diameters (conventional steel elevator ropes) are extremely effective and reliable. The range of pressures placed on such terminations is reasonably broad without adverse conse- 25 quence. Providing that the pressure applied is somewhere reasonably above the threshold pressure for retaining the ropes, the termination is effective. FIG. 3 1s an end elevation view of a socket of the invention; FIG. 4 1s a side elevation v1ew of a socket of the invention; FIG. 5 is a top plan elevation view of a socket of the invention; FIG. 6 is a view similar to FIG. 3 but having studs installed therein; FIG. 7 is an end elevation view of a compression plate of the invention; FIG. 8 is a side elevation view of a compression plate of the invention; FIG. 9 is an end elevation view of the invention in an With an industry trend toward fiat ropes, those ropes having small cross-section cords and polymeric jackets, 30 significantly more criticality is involved in effectively ter- minating the same. More specifically, the polymeric coating can creep to even 50% of its original thickness when subjected to pressure. Prior art knowledge which teaches one to exceed a threshold is not all that is of concern for flexible fiat tension members. Upper limits on compression are also important. 35 assembled and torqued condition; FIG. 10 is a side elevation view of the invention in an assembled and torqued condition; FIG. 11 is a schematic view of a nut and bolt widthSince current knowledge in the art of tension member terminations is less than sublime for flexible fiat tension members due both to the small cord diameter and the jacket properties discussed above, the art is in need of a tension member terminating device which specifically optimizes terminations of the flexible fiat tension members currently emerging in the field. 40 belleville washers thereon in the uncompressed condition; FIG. 12 is a schematic view of a nut and bolt width 45 DISCLOSURE OF THE INVENTION 50 According to the present invention, a compression termi- nation device having a friction enhancing construction while reducing compressive forces applied to the tension member, comprises a load side plate, a cut side plate and a socket, a portion of which being receivable between said load side and cut side plates and a portion of which is bulb shaped. The plates and socket are of sufficient width to accept a flexible fiat tension member of a selected width and are 55 securable together by fasteners. In a condition where the fasteners are loose, the tension member is insertable between the load side plate and socket, toward and around the bulb and back up between the cut side plate and socket whereafter tightening of the fasteners produces significant frictional 60 forces on the tension member to retain the same while compressive forces on the tension member are intentionally limited to about 2 Mpa on the load side of the device and 5 Mpa on the cut side of the device. Friction is increased by texturing the surfaces of the termination device with which 65 the tension member makes contact. With compressive forces as stated, creep is minimized while the termination main- belleville washers thereon in the compressed condition; FIG. 13 is a schematic view of an alternate biasing means of the invention; FIG. 14 is a schematic view of the termination device of the invention illustrating force directions for calculations provided herein; FIG. 15 is a perspective view of the pivot connector of the termination device of the invention; FIG. 16 is a perspective assembled view of the jamming device of the invention; FIG. 17 is a perspective view of the interior portion of one side of the jamming device; and FIG. 18 is a perspective view of the interior portion of a second side of the jamming device. BEST MODE FOR CARRYING OUT THE INVENTION Referring to FIG. 1, the relative location of the tension member termination device of the invention can be ascer- tained. For clarity, the elevator system 12 is illustrated having car 14, counterweight 16, a traction drive 18 and a machine 20. The traction drive 18 includes a tension mem- ber 22 interconnecting car 14 and counterweight 16 which member is driven by sleeve 24. Both ends of tension member 22 i.e., car end 26 and counterweight end 28 must
  • 9. US 6,820,726 Bl 3 4 be terminated. It is this termination point for a flexible fiat tension member with which the invention is concerned. An exemplary tension member of the type contemplated in this application is discussed in further detail in U.S. Ser. No. 09/031,108 filed Feb. 26, 1998 Entitled Tension Member For 5 An Elevator and Continuation-In-Part Application Entitled Tension Member For An Elevator filed Dec. 22, 1998, both member do not experience significantly unequal leading. Significant shoulder height is not necessary to achieve the desired result. A height of about 1 millimeter for each shoulder has been found to function adequately. The final feature of socket 30 is pin receptacle 58 which preferably includes bushing 60 therein. Pin receptacle 58 is located in bulb 62 of socket 30 but is offset from the center axis of bulb 62. More specifically, and to minimize angular stress in the tension member, receptacle 58 is offset toward of which are entirely incorporated herein by reference. The elevator system depicted is provided for exemplary purposes to illustrate the location of the device of the invention. 10 the load side 34 of socket 30 and is positioned to be aligned on center with a tension member assembled with said termination member. By so locating the receptacle, and thus the pivot point in the system, the load hanging therefrom is aligned with the load side of the tension member engaged Focusing on the termination device, referring to FIG. 2, and noting that both ends 26 and 28 may be similarly terminated, the device of the invention comprises, principally, a socket 30 around which a fiat flexible tension member extends (not shown), a load side plate 80 and a cut 15 side plate 96. The invention further comprises a resilient compression subsystem and a pivoted connector which will with the termination device of the invention. Socket 30 is important to the functionality of the termi- nation device of the invention principally because it pro- vides three distinct friction zones and a smooth bend surface for the tension member. The combination reduces the com-be discussed hereinbelow. Returning to the principal portion of the invention and directing attention to FIGS. 2-5, socket 30 includes a tapered end 32 to both ease insertion of a tension member in the loosely assembled condition of the device and addition- ally and importantly to avoid a sharp edge which would otherwise promote fatigue in the tension member where the member enters the termination device 10. The taper is from both major surfaces of socket 30 i.e., load surface 34 and cut surface 36. Socket 30 further includes troughs 38 and 40, respectively. Troughs 38 and 40 are sized to receive a tension member of a width that has been pre-selected. Each trough nests with a section of the tension member when the termination device is assembled. Each trough may be left smooth and the termination device will remain effective. It pression force required to prevent tension member slippage 20 which is particularly helpful where flexible fiat tension members having polymeric jackets are employed. Reducing the compression force that would otherwise be required, alleviates creep and reduces stress in the tension member. This is desirable since it may reduce the number of re-roping 25 operations that would be carried out during the life of the elevator. Thus far only the socket 30 has been described and it will be apparent to one of ordinary skill in the art that the socket alone does not retain the tension member. Reference is, 30 therefore, made to FIGS. 7 and 8 where the load side and cut side plates 80 and 96, respectively, are described. It should be noted that plate 80 and plate 96 are identical in a preferred embodiment and are provided distinct numerals merely to distinguish each side of the termination device (which is sideis preferred, however, to texture each trough and the bulb surface 42 thereby increasing the coefficient of friction of all surfaces of socket 30 with which the terminated tension 35 dependent) rather than to signify any distinction between the plates themselves. member will make contact. A preferred method for texturing troughs 38 and 40 as well as surface 42 is by sand blasting. It will be understood however that other methods such as machining, chemical etching, etc. could also be used. Socket 30 further includes binding wings 44 and 46 having a plurality of fastener clearance holes 48 and, in a preferred arrangement, a plurality of stud receiving openings 50. The number of holes 48 depends upon the length socket 30 and the allowable pressure on the tension member. In the embodiment of FIGS. 3 and 4, four holes 48, and three openings 50 are provided on each wing 44 and 46. In a preferred embodiment, openings 50 are threaded to receive studs 52 (FIG. 6). It should be noted that studs 52, as shown in FIG. 6 extend only toward the cut side 36 of socket 30. Studs 52 enable the application of a greater compressive load on cut side 36 of socket 30 than the load applied on load side 34 of socket 30 which is applied by bolts extending completely through device 10. In other words, the load placed on the respective sides of socket 30 (through plates discussed hereunder) by the bolts (which extend through the device) and nuts is approximately equal; studs 52 allow more load to be placed on the cut side as is desirable and explained further hereinafter. Plates 80 and 96 are curved at longitudinal top 82 and bottom 84 ends thereof. The degree of the curvature is selected to, at end 82, reduce fatigue of the tension member at the point where it enters the termination device. The curve 40 at 82 preferably mirrors the tapered end 32 of socket 30. Bottom end 84 is curved to match the transition from the compression portion of socket 30 to bulb 62. In a preferred embodiment, the curves at 82 and 84 as well as those in the opposite plate 96 are identical so that plates 80 and 96 are 45 interchangeable and orientable in either direction. This facilitates assembly of the termination device. On the convex side 86 of each plate 80 and 96 (it should be noted that the sub numerals employed to describe features of each plate will be identical because the features are 50 identical and no distinction as to side of the termination device is necessary), a region 88 is provided where a textured surface is desirable. The texture may be of any type that increases the coefficient of friction without being sig- nificantly deleterious to the jacket of the tension member. In 55 one preferred embodiment sand blasting of the region is indicated. It will be understood that the region may be textured by machining, chemical etching, knurling, etc. if desired or otherwise indicated. A preferred range of friction In a preferred embodiment, socket 30 (the section bound 60 between the plates) is about 9 to about 12 millimeters thick for the device of the invention is about 0.15 to about 0.5. Region 88 is outlined in FIG. 8 in phantom lines. Due to the texturing processes, and especially the sand blasting process, the termination device may become more susceptible to corrosion. In order to avoid or inhibit such corrosion, it has been determined that yellow zinc plating may be advantageously used. Alternatively, stainless steel material or aluminum material may be used for the device of to support the stress placed thereon. Referring back to FIG. 5, surface 42 is illustrated as a depressed area between shoulders 54 and 56. The shoulders are preferably provided to assist in properly seating a tension 65 member when the termination is being constructed. This helps to ensure that the load bearing cords of the tension the invention.
  • 10. US 6,820,726 Bl 5 Bordering Region 88 on each longitudinal side thereof are 6 efficiency, the sum of the three friction zones must be equal to or exceed the breaking strength of the tension member being employed. With an assembly having a 100% holding efficiency, the tension member will break before the termi- a plurality of clearance holes 90. In a preferred embodiment, seven holes 90 are provided on each side of Region 88. Holes 90 accept through passage of bolts to assemble device 10 and also studs 52 discussed with reference to FIG. 6. Although it has been stated that plates 80 and 96 are preferably interchangeable, it is possible to eliminate holes on the load side plate 80 which correspond to studs 52 estimating only from the cut side 36 of socket 30. The holes that can be eliminated may be ascertained by reference to FIG. 9 wherein bolts 100 are illustrated as extending through the entire assembly and studs 52 only extend through one side thereof, therefore only requiring clearance holes 90 in the cut side plate. 5 nation device allows the tension member to slip. In the following equations, several assumptions are made: The rope breaking strength is 30,000 Newtons; the coefficient of friction (Jl) for the sand blasted surfaces that are preferred in the invention is 0.25; and the plate normal force is a function 10 of the number of bolts employed multiplied by 1540 New- tons which is the expected force delivered by each bolt. These numbers are exemplary and clearly can be adjusted depending upon circumstances. One of ordinary skill in the art following exposure to this disclosure should be fully Referring to FIGS. 9 and 10, the device 10 is illustrated 15 capable of adjusting the calculations to conform to any specific parameters given without undue experimentation. FIG. 14 is informative and used in connection with the following formulas employed to determine gripping strength in the assembled condition with bolts 100 and studs 52 properly torqued. The torque applied is discussed further hereunder but is dictated by the allowed pressure on the tension member which is about 2 Mpa on the load side and about 5 Mpa on the cut side of the termination device 10. 20 Preferably a biasing arrangement is included in the assem- bly of device 10, more specifically, it is desirable to antici- pate possible creep of the tension member and therefore provide means to maintain the prescribed normal force on the tension member even if it is reduced in thickness by the effects of creep. One such arrangement is illustrated in FIGS. 25 11 and 12. In FIG. 11, the biasing arrangement of a stack of belleville washers 102 is illustrated the uncompressed state. FIG. 12 on the other hand, illustrates the same stack of washers 102 after torquing of the bolt 100. In the event the 30 volume of material bound between a bolt head 194 and nut 106 (FIG. 9) decreases after torquing, due to creep of the tension member, washers 102 will expand and maintain the pressure on the tension member. The normal pressure on the tension member will thus be maintained. The additional 35 benefit of easy visual inspection for creep is realized by the invention since if the washers exhibit a spaced appearance like that of FIG. 11, retorquing is required. Belleville wash- ers are known to the art and do not require specific expla- nation. Other biasing means are also employable with the 40 device of the invention with the joining concept being that the predetermined normal force on the tension member be maintained. One alternate biasing means is a corrugated spring metal sheet 110 which would be placed atop cut side plate 96 in place of washers 102. Sheet 110 has holes 112 for 45 through passage of bolts 100 or studs 52 depending upon location. Holes 112 are preferably slotted to allow for longitudinal expansion of the spring sheet during torquing of fasteners and consequent compression of spring sheet 110. Referring now to FIG. 14, a schematic view of the 50 invention with the plates exploded from the socket and with the forces and tensions required indicated. The invention provides five friction areas which combine to form three friction zones. The areas include: (1) the inside surface of the load side plate which contacts one side of the tension 55 member; (2) the load side of the socket (corresponds to load plate) providing friction on an opposite side of the tension member from the load side plate; (3) the bulbous section which provides a continuous frictional surface on which the tension member is on contact; (4) the cut side of the socket 60 and (5) the cut side plate inside surface, surfaces 4 and 5 being opposed. These five areas create three friction zones that are resolved in the following equations to determine adequacy of the assembly. Each zone is mathematically quantifiable. The sum of the three frictions must be sufficient 65 to prevent slippage. Practically speaking, it is desirable to attain a 100% holding efficiency. In order to achieve this of device 10 and stress in various components. Suppose Hitch Tension is Divided Into 3 Regions: T1---'~>T2 (Region 1) T2-T3, (Region 2) and T3-T4 (Region 3) we know, T1 =flexible fiat tension member breaking strength and T4 =0, since if T4 >0 tension member will slip in the termination device For example, Assume Region 1 T1 =30,000 N=tension member Breaking Strength ,u=0.25=coefficient of friction N1 = Plate normal force = 12,320 N (8 bolts X 1540N) for region 1 (referring to FIG. 14) F1=,uN1 F1 =,u(N1) 2 plates F1 =,u0.25 (12,320) 2 plates F1 =6160N and so T2 = (30,000- 6160) = 23,840N Region 2 From Traction Theory We Know: 23,840 23,840 T,=---=-- ,(.25)(0) 2.291
  • 11. US 6,820,726 Bl 7 Region 3 From Previous Calculations, and T4 must be =<0 (values greater than 0 indicate tension member slippage) Cut side plate has 14 fastenersx1540N (the studs 52 are available only to the cut side plate) Assume N2 >N1 =21,560 N, and then calculate for slippage and F 2~0.25 (21,560) 2 F2~10,780 N Criteria design is adequate, tension member will not slip 10,780N >10,405N, so design is adequate PRESSURE ON URETHANE tension member: EXAMPLE I 125 mm long Tension member is 30 mm wide N 11000 N Pressure~ A ~ 30 mm .125 mm =2.933 MPa=425 psi 5 10 15 20 25 30 35 8 11 000 LOAD PER BOLT~ -" 8 - ~ 1375N BOLT SIZE/THREADS: M8-8 mm course thread Pitch=1.25 PROP CLASS 8.8 BOSSARD CATALOG TABLE, PRELOAD TORQUE 17.050 N 24 N-M 1540 So for 1.540 N --(24) ~ 2.17 17.050 T ~ 0.2 FL d BOSSARD CATALOG N-M ~ 0.2 (1540) 8 ~ 2.5 N-M where Ft=1540N and d=8 mm PLATE DIMENSIONAL CALCULATIONS 3 I J6 PLATE~ (1 inch strip) 5 wt' Ll. ~ 384 EI 1 (~)' ~ 0005493 .. 12 . 5.4931 x 10-4 1 (.25)' I~~ - 1 - 2 - ~ .001302 5 (425) (1.653)4 ll~ U02x10-3 i~ 384 (3 X 1Q1) (.0005493) Ll ~ .002507 in if Ll ~ .!!___ ~ 425 (1.181) 1.653 3 48E/ 48 (5.493 X 10 3) (3 X 107) In this example the pressure is beyond that taught in the 40 invention .002866 in ( ~) EXAMPLE II Tension member plates are 190 mm long 30 mm wide LOAD SIDE N 12320N Pressure~ A~ 30 _ 190 ~ 2.16 MPa ~ 313 psi (LOAD) CUT SIDE 21560N 30.190 ~ 3.78 MPa 548 psi (CUT) IN THIS EXAMPLE THE PRESSURE EXERTED ON THE TENSION MEMBER IS ACCEPTABLE FOR BOTH SIDES OF THE TERMINATION DEVICE. THUS, PLATES ARE LONG ENOUGH. Bolt Torque Calculations (for First Example only): Example I 125 mm plates with 8 bolts. LOAD PER BOLT 45 50 55 Me I Unifonn Dist. Load .1875 [145.159]-2- .0005493 24.774 psi 13.608 .0005493 M max wt 425 (~653 ) 2 ~ 145.159 UNIFORM DIST. LOAD Me [145.159] [2.50] - 4 ~I~ ~+ 1~ ~ 13.935 psi Referring to FIG. 15, a clevis is illustrated. Clevis 120 is seen connected to the termination assembly in FIG. 2 (in exploded condition). The clevis is conventional and will be 60 easily recognized by one of skill in the art. The clevis 120 is employed to provide a pivot point near a terminal end of the loaded tension member to reduce vibratory fatigue therein. Clevis 120 is connected to socket 30 by pin 122 extending through receptacle 58. 65 Referring now to FIGS. 16-18, an optional device 130 for use with the termination device 10 is illustrated. The purpose of device 130 is to jam with termination device 10 in the
  • 12. US 6,820,726 Bl 9 unlikely event of tension member slippage through device 10. Device 130 is clamped onto the cut end of the tension member somewhere beyond region T4 as discussed above. When engaged with the tension member, device 130 cannot move thereon. Thus, if the tension member slipped it would 5 draw device 130 into contact with cut side plate 96 and side 36 of socket 30 and would jam there preventing further slippage. Device 130 comprises a female portion 132 (FIG. 17) and a male portion 150 (FIG. 18). Female portion 132 features 10 a tension member groove 134 approximately the thickness of the tension member which is intersected by crimp grooves 136 and 138. Bore holes 140 are provided for through passage of fasteners 142. Male portion 150 provides tension member deformation ridges 152 and 154 which are intended 15 to extend into grooves 136 and 138, respectively upon assembly of device 138. Portion 150 further includes holes 156 which are coaxially with holes 140 when device 130 is assembled to facilitate through passage of assembly bolts 142. 20 In use, a cut end of a tension member, i.e., the end not being used to support the elevator, is inserted in groove 134 and portion 150 is placed in position. When the bolts 142 are tightened, ridges 152 and 154 force the tension member to follow a tortuous path around the ridges and into grooves 25 136 and 138. In this way the tension member is prevented from moving relative to device 130 and if device 130 moves into contact with device 10 to tension member slippage, the slippage will be arrested. While preferred embodiments have been shown and 30 described, various modifications and substitutions may be made thereto without departing from the spirit and scope of invention. Accordingly, it is to be understood that the present invention has beer described by way of illustration and not limitation. 35 What is claimed is: 1. A tension member termination device for an elevator system comprising: a socket having a bulbous end, said socket defining a tension member path therearound; 10 a load side plate affixable to said socket to apply a normal pressure to a load side of an end of a tension member between said socket and said load side plate; and a cut side plate affixable to said socket to apply a normal pressure to a cut side of said end of said tension member between said socket and said cut side plate; wherein said path defined by said socket includes a surface which is textured to increase the coefficient of friction thereof. 2. A tension member termination device for an elevator system as claimed in claim 1 wherein said surface is sand blasted. 3. A tension member termination device for an elevator system as claimed in claim 1 wherein said load side plate and said cut side plates are affixed to said socket by a plurality of fasteners common to both plates. 4. A tension member termination device comprising: a compression member against which a tension member is compressible, said compression member having a load side and a cut side; a pivot associated with said compression member, said pivot having a center wherein said the center of said pivot is aligned with a tension member in the load said of said compression member. 5. A tension member termination device for an elevator system comprising: a socket having a bulbous end, said socket defining a tension member path therearound; a load side plate affixable to said socket to apply a normal pressure to a load side of an end of a tension member between said socket and said load side plate; and a cut side plate affixable to said socket to apply a normal pressure to a cut side of said end of said tension member between said socket and said cut side plate; wherein said socket further includes studs extending from said socket in a direction to intersect said cut side plate enabling a greater compressive load to be placed upon said cut side plate than said load side plate. * * * * *
  • 13. UNITED STATES PATENT AND TRADEMARK OFFICE CERTIFICATE OF CORRECTION PATENT NO. : 6,820,726 B1 Page 1 of 1 APPLICATIONNO. : 09/218989 DATED :November 23,2004 INVENTOR(S) : Richard J. Ericson et al. It is certified that error appears in the above-identified patent and that said Letters Patent is hereby corrected as shown below: On the cover page, in (75) Inventors: Please add --Dennis J. Rehmer, Bristol, CT (US)-- Signed and Sealed this Fourth Day of September, 2007 JONW.DUDAS Director ofthe United States Patent and Trademark Office