1. Datasheet of Honny Googol 2400kW/3000kVA Diesel Generator (Water Cooled)
Guangdong Honny Power tech Co.,ltd Engine Model
QTA5400G5
Engine Application:
Generator set& Pump
Drive
No.2 North Road,Songshan Lake Industrial Park,Donguan, China Tel:
86-769-22780359, Fax: 86-769-22780357
Engine control Parts list
CPL:5400-4002
Chief Engineer:
Jin ling. Ni
Engine data sheet
( No. of Data Sheet )
DS 20140401-QTA5400G5
Publication Date:
01-04-2014
Generator Model HGM3300
Genset Prime Power 2400kW/3000kVA
Engine Ratings:
Engine Speed (RPM) 1500
Generator set Frequency (Hz) 50
Engine Standby Power (LTP) (kW) 2722
Engine Prime Power (PRP) (kW) 2474
Engine Continuous Power (COP) (kW) 2021
Single Fan Power (kW) 37.5
Single Fan Consumption (kW) 34.0
Quantity of Fan (Sets) 4
All Fan Consumption (kW) 136
Engine Net Standby Output (LTP) (kW) 2722
2. Engine Net Prime Output (PRP) (kW) 2474
Engine Net Continuous Output (COP) (kW) 2021
BMEP for Standby Output (bar) 24.72
BMEP for Prime Output (bar) 22.48
BMEP for Continuous Output (bar) 18.36
Typical Generation Standby Output (kVA) 3300
Typical Generation Standby Output (kW) 2640
Typical Generation Prime Output (kVA) 3000
Typical Generation Prime Output (kW) 2400
Typical Generation Continuous Output (kVA) 2451
Typical Generation Continuous Output (kW) 1960
Typical Alternator Efficiency ≥ 97.0%
Power Factor 0.8
Speed droop (static) elect. Gov. 0-5%
Governing standards to ISO 8528 Parts 1 and 5 G3
Max. step load acceptance, 1st step ( % Prime
Output)
40%
Basic Performance Datasheet
Aspiration Type Turbocharger, air-water After- cooler
Turbocharger Type 2*R151
Injection Type Direct Injection
Configuration Vee
No. of Cylinders 20
Displacement (liters) 88.5
3. Bore (mm) 170
Stroke (mm) 195
Compression Ratio 13.5:1
Piston Speed (m/s) 9.75
Rotation Direction (from flywheel) Counter Clockwise
Number of Flywheel Teeth 218
Flywheel House Size SAE00-21
Lubrication System
Lube Oil Specification AFI-CF4
Oil Capacity ( Liters) 300
Max. Permissible Oil Temperature (°C) 110
Low Oil Pressure Warning (kPa) 300
Low Oil Pressure Shutdown (kPa) 200
Oil consumption (as % of fuel consumption) ≤0.5
Cooling System
Coolant Capacity for Engine ( Liters) 200
Max. Permissible Temperature (°C) 82
Max. Coolant Warning Temperature (°C) 85
Max. Coolant Shutdown Temperature (°C) 90
Thermostat Open Temperature (°C) 71
Radiator Cooling Flow (m³/min) 3748
Flow of Coolant pump (m³/h) 80+75
Heat dissipation (engine radiator) (kW) 845
4. Heat dissipation (CAC) (kW) 501
Heat dissipation (convection) (kW) 152
Radiator Model QSCN7001
Fuel System
Governor Type Electrical Control
Engine Output at generator set prime output (kW) 2474
Fuel Consumption at 25% of generator set prime
output
(l/h) 176.04
Fuel Consumption at 50% of generator set prime
output
(l/h) 292.56
Fuel Consumption at 75% of generator set prime
output
(l/h) 379.43
Fuel Consumption at 100% of generator set prime
output
(l/h) 567.61
Lowest Fuel Consumption Ratio g/kW.hr 191.75
Intake & Exhaust System(On Standby Output)
Combustion Air Consumption (m³/min) 278.32
Max. Intake Restriction (Kpa) 2
Max. Exhaust Temperature(Before Turbo) (°C) 680
Max. Exhaust Temperature(After Turbo) (°C) 560
Max. Exhaust Back Pressure (Kpa) 2
Exhaust Gas Flow (m³/min) 704.33
Exhaust Flange Diameter (mm) 2*250
5. Electrical System
Charging Alternator Voltage (V) 28
Charging Alternator Capacity (A) 55
Starting Voltage (V) 24
Starting Motor Capacity (kW) 2*13
Minimum Battery Capacity (Ah) 4*200
Minimum Temperature for Unaided Cold Start (℃) 10
Engine Dimension
Length (mm) 4110
Width (mm) 1459
Height (mm) 1820
Engine Dry Weight w/o Cooling System (kg) 7800
Note:
1,All engine parameters are in accordance with ISO3046, ISO8528
2,All engine parameters are based on 25°C / 100kPa environment condition
3,No power decrease with below 40ºC environment temperature and 1500 meter altitude
4,More than 40ºCand 1500m above sea level , decrease 2% per 10ºC , and 4% per 300m
5,At calorific value 42700 kJ/kg + 5%, density 0,835 kg/dm3 , temperature 280 K
6,Above data is only the testing data in our laboratory, it can't used to be the data on all contract
6. Alternator
Alternator model MXL-2500-4 Marathon
Rating Voltage(V) 400/230V,380/220V adjustable
Rating Capacity(KW/KVA) 2400/3000
Eff.% 96.8%
Power Factor 0.8
Exciting type Brushless self-exciter AVR
Voltage regulation ±1%
No. of Phase 3 phase 4 wire
Enclosure Class IP22
Class of Insulation H
7. CONTROL MODULE MAIN FEATURES. ( UK DSE)
KEY FEATURES
• Comprehensive synchronising & loadsharing capabilities
• Built-in governor and AVR control
• Base load (kW export) functionality
• Mains (utility) de-coupling protection
• Generator power (kW, kV Ar, kV A & pf) monitoring
• Overload (kW & kV Ar) protection
• Reverse power (kW & kV Ar) protection
• Unbalanced load protection
• Independent earth fault protection
Standard Accessory
Battery 4X200AH 12V
Battery Wires 1 set
Flexible Pipe 10*2 inch
Industry Silencer 10*2 inch
Optional Accessory5
VCB Breaker Panel
Fuel Tank 2000 Liter
Fuel-water Separator
Heater Coolant & Oil Heater
8. • Advanced integral PLC editor
• 11 Configurable inputs
• 8 Configurable outputs
• Configurable flexible sensor inputs
• DSENet® expansion compatibility
• User configurable RS232, RS485 and Ethernet communications
• Remote SCADA monitoring via various DSE software applications
• MODBUS RTU & TCP support
• User configurable MODBUS pages
• Advanced SMS control and fault messaging (additional GSM modem required)
• Easy access diagnostic pages including modem diagnostic pages
• Data logging and trending
• CAN, MPU and Frequency speed sensing
• Tier 4 CAN engine support
• “Protections disabled” feature
• Front panel editing with PIN protection
• Fully configurable using DSE Configuration Suite PC software via USB
• 4 Line back-lit LCD text display
• LED and LCD alarm indication
• Configurable display languages
• USB connectivity
• Customisable status screens
• Five key menu navigation
• 3 Configurable maintenance alarms
• Multiple date and time run scheduler
• Manual fuel pump control
9. • Fuel usage monitor and low fuel level protection
• Charge alternator failure protection
• Load switching (load shedding and dummy load control)
• Configurable event log (250)
• Backed up real time clock
OPTIONAL FEATURE
CHP or CCHP
- Complete CHP or CCHP System
FUEL SYSTEM
- Fuel Water Separator
- Fuel Level Alarming
- Auto Fuel Pump Supplying
System
HEATER
- Coolant Heater
- Lube Oil Heater
- Alternator Space Heater
SWITCHGEAR
- MCCB, VCB Breaker Panel
- ATS Panel
- Parallel Panel
- LV & HV Switchgear
EXHAUST SYSTEM
- Exhaust Silencer-Residential
- Flexible Pipe
- Installation Kits
BATTERY & CHARGER
- Starting Battery
- 24V /12VDC, 3A, 220V AC Input
- 24V /12VDC, 5A, 220V AC Input
VOLTAGE SELECTION
- Low Voltage
- Middle Voltage
- High Voltage
CONTROL SYSTEM
- AMF Controller
- Sync & Load Sharing Controller
CANOPY
- Silent Canopy
- Weather proof Canopy.
10. - Sync to Grid Controller
- Communication Interface &
software
- Moving Trailer
- Weather and sound proof
container.
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