A Manufacturing Intelligence roadmap that shows the various stages of maturity

1. Manufacturing Intelligence
The Perfect Plant
© PLAUT Commercial in Confidence 1

2. MANUFACTURING INTELLIGENCE MATURITY CURVE
© PLAUT Commercial in Confidence 2
Value
Time
Level 1
‘Unaware’
Level 2
‘Tactical’
Level 3
‘Focussed’
Level 4
‘Strategic’
Level 5
‘Pervasive’
• No identified vision
• No real MI initiative in place
• Untimely view of production
• Value of real-time visibility not understood
Operational
Stability
Operational
Excellence
Strategic
Excellence
• Some investment in Plant Automation
• No effective KPI monitoring in place
• Some manual (spreadsheet) recording
• Multiple versions of the Truth!
• Investment on Point Solutions
• Limited KPIs formally defined
• Initial information dashboards
• Multiple data silos
• Defined MI Strategy & Roadmap
• Information available across business
• Enterprise KPIs defined and measured
• Information trusted
• Pervasive across business
• Users across many levels
• Info used to guide business
• Single version of the Truth

3. MOVEMENT FROM DATA TO FORESIGHT
© PLAUT Commercial in Confidence 3
FACTS &
DATA
INFORMATION
INSIGHT
KNOWLEDGE
FORESIGHT

4. THE PERFECT PLANT
© PLAUT Commercial in Confidence 4
Manufacturing resides at the intersection of the 2 core processes:
Time to Market and Time to Customer:

5. © PLAUT Commercial in Confidence
THE PERFECT PLANT
Operational
Planning
Execution
Asset
Maintenance
 Leverage existing investments
in enterprise applications
 Simplify business processes &
provide contextual data to
operations resources
 Seamless Integration between
shop floor & the enterprise
 Delivery of real-time actionable
intelligence through role-based
portals
 Extend EAM into the world of
Mobility to drive productivity and
effective asset reliability
Real-time Visibility
The goal of the Perfect Plant is to:
• Optimise Asset Utilisation
• Drive increased performance coupled with efficient execution
• Drive Sustainability and manage energy