Group presentation at Level-1, Term-1.

1. A Presentation On

2. National Institute Of Textile Engineering & Research
Nayarhat,Savar,Dhaka-1350
Submitted By: Submitted To:
A.K.M MONJURUL HAQUE
Lecturer,
Department of Yarn Manufacturing
1. Mohammad Shakawat Hossain
Chowdhury(1808128)
2. Tasniya Tabassum Nuha (1808129)
3. Mahmud Sharif Bhuiyan(1808130)
4. Al Shaharir Shakib(1808131)
5. Azmol Fuad Rakin(1808132)
6. Zahid Hasan Sagor(1808133)
7. Shakib Hossain(1808134)

3. INTRODUCTION
Maksons Spinning Mills Ltd. is a sister concern of Maksons
Group. Manufactures yarn for knit garments industry. One
of the local giant in textile spinning industry having more
than 70,000 kg of production capacity daily. Their vision is
to contribute in the success of their customers by providing
the best quality yarn in affordable price. Their believe in
long term relationship with their customers & Suppliers.

4.  Location : Gouripur, Ashulia, Savar , Dhaka
 Year of incorporation : 23 December,2003
 Capacity: 45,000 spindles in spinning unit.
 Mill Type : Spinning
 Products : Yarn
 Type: 100% export
 Annual Production : 11.55 Million KG.
About Maksons Spinning Mills Ltd.

5. Organogram
Chairman
Executive
General
Manager
General
Manager
Assistant
General
Manager
ManagerDeputy
Manager

6. Assistant
Manager
Production
Officer
Assistant
Production
Officer
Floor In
Charge
SupervisorWorker

7. Flow Chart Of Carded Yarn
Input
Bale
Lap
Machine
Name/Process
Blow
room
Carding
machine
Output
Lap
Carded
Sliver

8. Drawn Sliver
Finished Sliver
Finisher Draw
Frame
Roving
Frame/Simplex
Finished Sliver
Roving
Drawn
Sliver
Roving
Carded
Sliver
Breaker
Draw
Frame
Ring
Frame
Yarn

9. Machineries
We divided the machines of spinning into two different
sections.
1.Yarn Department
2.Quality Control / Lab

10. Yarn Department
Machines Model Brand Total Unit
1.Bale Plucker Unifloc (A -11) Rieter 1
2.Pre-cleaner Uniclean (B-12) Rieter 1
3.Homogenous mixer Unimix (B-75) Rieter 1
4.Storage and feeding machine Unistore (A-78) Rieter 1
5.Condenser Condenser (A- 21) Rieter 1

11. Laying the bales
 Ensure receipt of correct bales as per
supervisor’s instruction from bale godown.
 Lay the bales as per the plan given in bale
pucker.
 Ensure proper identification of the bales &
remove the bale straps properly.
 Use proper material handling tools for
transporting and opening the bales.
 Keep the bale straps properly at specified
place.
Operations of Blow Room Machines

12. Function :
 It opens compressed bales of fibres.
 Makes cotton tuft a small size as for as possible.
Bale
Plucker:

14. Function : Blending and Mixing different grades of fibres.
UNIMIX
(B76):

15. Function:
 Material input
 Material discharge
 Opening rollers
 Feed rollers
 Perforated metal plate
for air discharge
 Light barrier for
monitoring height
 Open exhaust air
transfer
UNISTORE (A79):

16. Lap Forming:
 To convert the
opened and cleaned
fibers into a sheet of
particular width with
uniform weight/unit
length is called lap. The
Lap so formed is wound
on the lap spindle to
make it suitable for the
next process of carding.

17. The machines of carding section:
Machines Model Brand
Carding C70 RIETER
Input Output
Cotton Cutting Sliver

18. Function :
Opens individual fibers
Eliminates impurities & dust
Removes Naps and
Eliminates short fibers
To convert blow room lap/
chute feed sheet into the
loose , roughly parallel,
untwisted strand fibers
called sliver
Carding
Machine:

19. Different Zones of Carding
Machine:
Chute feed/ Lap :
The feed material for
carding is in the form of
Blow Room lap or by direct
Chute feed system.
In chute feed system the
small tufts of fibers (sheet
form) fed directly from
blow room to a series of
cards.
It arranged in a circuit
through pneumatic pipe.

20. The machines of drawing section:
Machines Model Brand
Breaker
Drawing
SB-D22 Reiter
Finisher
Drawing
RSB-D24 Reiter

21. Function :
 Equalizing
 Parallelizing
 Straightening
 Dust removal
Breaker Drawing:
Input output
5 Slivers 1 Slivers

22. Function :
 Controls the count variation
within the sliver by using auto
levellers.
 Makes the required hank of
sliver for feed to the speed
frame.
Finisher Drawing:
Input Output
8 Slivers 1 Sliver

23. The machines of simplex section:
Machines Model Brand
Simplex ROVEMATIC
AF
ELECTRO JET
Input Output
Finishing Drawing
Lap
Roving

24. Function :
 Creeling : By this process the
drawn sliver is introduced to the
draft zone from sliver can
manually
 Drafting: To reduce the weight per
unit length by drafting i.e., passes
of sliver through three or four pair
of roller of different speed.
 Twisting: To make turn within the
fiber of the drafted material to
hold them together.
 Winding: To wound the roving or
to upright bobbin in a particular
manner so that it can be used in
the next machine easily.
 Doffing: Doffing is to replace an
empty bobbin at the place of fully
wound bobbin.
Simplex:

25. The machines of spinning section:
Machines Model Brand
Ring frame 500
spindle/frame
Savio Polar

26. Function :
 It satisfies the required count/fineness of yarn by drafting &
twisting.
 It increases the strength of yarn.
Ring frame:

27. The machines of finishing section:
Machines Brand/model
Autoconer Muratec-qpro(Europe)

28. Function :
 Yarn is checked for contamination in the UV light room. Even a single
strand of hair will show up.
UV Light Room:

29. Function :
 Measuring sliver, roving & Yarn quality and
irregular ting test.
Uster Tester 5:
Quality Control/Lab

30. Utilities :
 Gas: Natural Gas is used to run generators
 Power:4 Units of Caterpillar brand, 1030 KW each. Gas
generators are used as prime power source.
 Water: 2 Units submersible pump has been set to
meet the water requirements.
 Communication: The project site has a good road
communication to highway.

31. Waste:
This spinning mill produces the following waste, some in significant
quantities :
Directly reusable waste: Waste materials falling into
this group could be collected without difficulty
and could be fed back into the blow room line in
always the same admixing quantities .
 Dirty waste: This waste could not be dealt with so
easily.
 Dust & Fly: Air is used exclusively to collect and
transport them.

32. Our opinion :
 We think mill visit is very important for us for increasing
practical knowledge. It helps to accomplish the gap
between theoretical & practical knowledge by providing
an elementary idea about industrial environment,
processing machines, tools, equipment’s, production
system & maintenance, administration & management
system.
 In Maksons Spinning Mills Ltd. we saw a lot of facilities
for their worker & stuffs. There was a good environment
for work & the officers were very friendly. But we saw
some child who were working there. That means they
unseeded child labor that seems very inappropriate to us.

33.  Special thanks to our honorable teacher Md. Burhan Udddin
Banna sir & Sati Irtifa Medam for their continuous
support,guidance & understanding .Also thanks to our team
members Sharif,Shakib,Tasnia,Rakin,Shagor & Shakib Hossain.
 Thanks to our NITER family & Maksons Group for providing us
to opportunity for visiting a reputed company like it.
Acknowledge

34. 1.ABout Maksons Spinning Mills LTD.
2.Process Of Carded Yarn.
3.Machineries Of Spinning Mills.
4.Operation Of Blow Room.
5.Different Zones Of Carding Machine.
6.UV Light.
7.Quality Control Room.
At a Glance

35. THANK YOU ALL