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PROJECT MANAGEMENT 8 th  May 2006
Course Objectives – Module 3 ,[object Object],[object Object],[object Object]
Module 3 – Planning & Cost Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Module 3 – Planning & Cost Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Project Management in Saipem
Contents ,[object Object],[object Object],[object Object]
Contents ,[object Object],[object Object],[object Object]
Saipem Documents System: Corporate role and Company role Operating Company Operating Company Operating Company Operating Company Operating Company Corporate SAIPEM GROUP coordinate steer overall vision & strategy define the common rules control
CORPORATE Procedures ,[object Object],[object Object],[object Object],Standards Guide Lines Saipem Group Companies Work Instruction ,[object Object],[object Object],[object Object],General Procedures Criteria & Specifications Saipem Documents System: Overview
Mission Specific statement of the main purposes of an organisation and the main objectives to achieve Policies Statement of the procedures the organisation will use in order to achieve the objectives defined in its Missions. Guidelines Documents issued by the Corporate coherently with the relative missions and policies, which define and govern the process and relationships between the Corporate and group companies. Standards Documents issued by the Corporate relating to a given process which contain common rules, criteria and methods to all Group Companies for the application of the Guidelines. Corporate   Procedures These are management or technical/operative documents which describe the ways of carrying out the Corporate activities, define the technical and operative details, specific duties and responsibilities These documents aim to establish common rules for the various Operating Companies in the Saipem group Saipem Documents System: Corporate Documents
Example of Procedure and Standards: Procurement Corporate  Procedure Describe the overall Procurement Process  to be followed by all the Saipem group companies , defining also Corporate activities Standards Describe the single segment of the main Procurement Process or a single transversal process,  to be followed by all the Saipem group companies
General Procedure Document schematically describing a company process, indicating the activities, interfaces with other processes, respective responsibilities and reference documents Work Instruction Management or technical-operative document describing the procedures for conducting individual activities, which defines the technical and operative details, forms and specific competencies and responsibilities Specification  Complete and referenced definition of technical requirements requested during the bidding stage from Vendors and Contractors depending on the product or service to provide. Criteria Full and referenced definition of the basic technical principles, in accordance with reference standards, in order to organise the correct development of the project’s technical documents Saipem Documents System: Company Documents
Example of Company General Procedure and Work Instruction Company General Procedure Describe the overall Procurement Process  to be followed by all the functions within the Operating Company Work Instruction Describe the single segment of the main Procurement Process or a single transversal process,  to be followed by all the functions within the Operating Company Both are to be consistent with the Corporate Documents
Contents ,[object Object],[object Object],[object Object]
DOCUMENT CONTROLLER PROJECT CONTROL ENGINEER CONTRACT ADMINISTRATOR PROCUREMENT COORDINATOR CLIENT PLANNER ENGINEER COST ENGINEER WORK SITE ORGANISATION Typical Project Organisation PROJECT MANAGER PROJECT QUAL. ENGINEER PROJECT SE ENGINEER PROJECT ENGINEERING MANAGER INSTALLATION ENGINEERS DESIGN (DISCIPLINE) ENGINEERS MEDICAL COORDINATOR
SITE PROJECT CONTROL ENGINEER Typical Worksite Organisation SUPERINTENDENT COMMISSIONING MANAGER LOGISTIC SUPERVISOR QC SUPERVISOR SE SUPERVISOR DOCTOR CONSTRUCTION MANAGER SITE MATERIAL CONTROLLER PERSONNEL ADMINISTRATOR FIELD  ENGINEER SITE MAINTENANCE ENGINEER SUPERVISOR TEAM SUBCONTRACTS
Project Manager Key Responsibilities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Project Engineering Manager ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Yard Responsibilities (Intermare Sarda) Project Manager ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Yard Responsibilities (Intermare Sarda) Project Engineer ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Yard Responsibilities (Intermare Sarda) Planning Engineer ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Yard Responsibilities (Intermare Sarda) Cost Control Engineer ,[object Object]
Purpose of Cost Control ,[object Object],[object Object],[object Object]
Cost Control Steps ,[object Object],[object Object],[object Object],[object Object]
Definitions Standard cost division scheme, adopted by Project Control for cost monitoring activities Cost Breakdown Structure (CBS) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Project Control Budget finalized by the Commercial function after the acquisition of the project. This budget, drawn up on the basis of the available project engineering, lists budgeting conditions, physical quantities for implementation and relative costs Commercial Budget PM  = Project Manager CE = Cost Control Engineer  PCON = Project Control Acronyms
Typical Yard Responsibilities (Intermare Sarda)  Construction Coordinator Engineer  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Yard Responsibilities (Intermare Sarda) Other Functions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Contents ,[object Object],[object Object],[object Object]
Roadmap- Bid/Project Management for Project Managers Process extracted from Change Management in Saipem Group (Release ? Versione ?.? - --/--/----) Process Saipem ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Bidding PROCESS ACTIVITIES DELIVERABLES Planning & Proposal Preparation Negotiation & Selection ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Engineering Procurement Fabrication/ Installation/ Construction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Initiation/  Bid/No Bid ,[object Object],[object Object],[object Object],[object Object],Project Management
PROCESS ATTIVITIES DELIVERABLES ,[object Object],[object Object],[object Object],[object Object],Initiation/Interface with Commercial Planning/Re-planning ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Execution Control ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Closure ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Initiation Planning Closure Execution Control
Project Procurement  Management - PMI Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ®  Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved.  Material from this publication has been reproduced with the permission of PMI
What do you need for a Contract? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PMI View ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Role of the Project Manager in Procurement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
6 Steps ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Step 1: Plan Purchases and Acquisitions  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Make or buy analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Contract Types and Risks Buyer Risk Seller Risk High Low Buyer Risk High Low Seller Risk CPPC  CPFF  CPIF  FPI  FFP  Cost Plus Percentage of Cost Cost Plus Fixed Fee Cost Plus Incentive Fee Fixed Price Incentive Firm Fixed Price or Lump Sum
Cost plus percentage of cost (CPPC) ,[object Object],[object Object],[object Object]
Cost plus fixed fee (CPFF)  ,[object Object],[object Object],[object Object]
Cost plus incentive fee (CPIF)  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fixed price plus incentive fee (FPI) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Firm fixed price (FFP) ,[object Object],[object Object],[object Object]
Examples of Incentive Contracts ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Target Cost & Price ,[object Object],[object Object],[object Object],[object Object]
Example ,[object Object],[object Object],[object Object],[object Object],[object Object]
Examples of Incentive Contracts ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Example ,[object Object],[object Object],[object Object],[object Object],[object Object]
Examples of Incentive Contracts ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Time and Material (T&M) - PMI ,[object Object],[object Object],[object Object],[object Object]
Time and Material – US Govt ,[object Object],[object Object],[object Object],[object Object],No  Profit
T&M – PMI Recommendation ,[object Object],[object Object],[object Object],[object Object],[object Object],High Low Seller Risk CPPC  CPFF  CPIF  FPI  FFP  T&M High Low Buyer Risk
Contract incentives ,[object Object],[object Object],[object Object]
Subsidiary Management Plans
Producing the Project Plan ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ®  Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved.  Material from this publication has been reproduced with the permission of PMI
Remember - Why Plan? ,[object Object],[object Object],[object Object],[object Object],[object Object]
BUSINESS AIMS (Why?) PBS (Product Scope) & WBS (Project Scope) RAM RISKS CPM OBS GANTT & MILESTONES S-CURVE PROJECT OBJECTIVES PROJECT STRATEGY SCOPE & ACTIVITIES (What) PLANNING/ ESTIMATES (How) SCHEDULES (When) TOTAL PLAN RESOURCES RESPONSIBILITIES (Who does What) ORGANISATION (Who) RESOURCE/ COST ESTIMATES (How Much)
What is the Overall Definition Process? Plan / implement What will we deliver How will we deliver it Why are we doing it? Problem  definition Solution definition Deliverables Performance Priority Time Cost Project Strategy Output Project Charter Scope Statement
PM Documentation ,[object Object],[object Object],[object Object],[object Object],[object Object]
Project Plan ,[object Object]
Project Plan contains: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Subsidiary Management Plans ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Production of the Plan ,[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction to IBIS
IBIS and Project Management Tools
[object Object],[object Object],[object Object],“ NESSUN VENTO E’ BUONO PER CHI NON SA IN CHE PORTO VUOLE ANDARE”   Seneca
IBIS Program The   IBIS   Program is a major component of a wider  Saipem  initiative, called Change Management. The   IBIS   Program had the aim to redesign processes, procedures and applications at Group level, through an integrated approach, leveraging the implementation of an information system.   ,[object Object],[object Object],[object Object]
The   IBIS  program works on 3 levels of integration. ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],Process Integration Purchase  Request Materials  and  services acceptance Invoice  verification Purchase  Order
Information sharing and visibility across processes and companies Accounting, Finance & Controlling Revenue cycle Logistics &  Operating management Project management Company Integration Engineering On site construction  Human Resources
Information sharing and visibility consolidating data from different companies   Management Cosolidation Group/Project Integration and consolidation Accounting, Finance & Controlling Company B Project Cosolidation Accounting, Finance & Controlling Company C Accounting, Finance & Controlling Company A
IBIS Processes and Systems   (Rules)  (Tools) Enterprise Mgmt Time/Costs  Mgmt Design & Engineering Procurement Construction Mgmt Asset Mgmt HR  Mgmt Business Consolidation Financial Risk Mgmt Financial Accounting Management  Accounting Resources  planning and staffing HR transaction Mgmt Time & Attendance Warehouse Mgmt Asset planning &  allocation Maintenance Mgmt WBS definition and  project budgeting Project  cost mangt. Catalogue Mgmt. &  Material requirements Design integration Document Mgmt Vendor Mgmt RFQ &  Awarding PO & Contract issue Expediting &  Transportation  Fabrication / Operation Mgmt Site Material Mgmt Reporting & Analysis Good receipt &  Invoicing Project  Time  mangt . Technical deliverables  Mgmt Project Management SAP Peoplesoft Marian DMS Primavera BW Data Analysis
IBIS specific coverage on Project Management activities PHASES Procurement Fabrication /  Installation /  Construction Project Management ✓ Scheduling and Time Management Integrated Passive Cycle for Goods and Services. From Request to delivery at final destination WBS - Scope Management ✓ ✓ Engineering Data Analysis ✓ Project Cost Management (budget, control, forecasting) Timesheet management ✓ ✓ ✓ ✓ Document Management integration Document management Automated workflow ✓ IBIS coverage ✓ MTO management  Project material master record  Progress calculation Purchase requisition ✓ ✓ ✓ Service acceptance ✓ Goods receipt ✓ Specific Engineering appls. (Design, etc.) ✓ Site  material management & tracking (constructability,etc) Bidding
IBIS and  EPIC projects complexity ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],IBIS supports SAIPEM Network Company Model
IBIS Areas of Improvement ,[object Object],[object Object],[object Object],[object Object]
IBIS in numbers Managed Companies WAN connected locations Managed Vessels Engineering catalogue items Procurement Departments Purchase order per year Managed Employees Connected countries Major equipment maintained World-wide users Managed Vendors/Strategic eProcurement catalogue items 28   IBIS full /120   custom 85 12 550.000 16 120.000 15.500 25 350   (int./ext.) 7.500 1.200 600.000
BUDGET PBCC SPS-PC SIPS Custom Systems Quickly Solution The Packages  SAP BW SAP SEM BCS GHRS AMOS SIPS Magazz SIPS GELE R/3 SD FI CO AM TR PS CFM MM PM CPC Payroll Services E-Proc  S I E C O Document Management Integrated Solution
Commissioning WIN PC’s Interface Aggreg.by Job-C.Center-Wbs GHRS (home office) PEOPLE SOFT ENG. MTO’s (CADD  MTO ) MARIAN Project Control Systems  :  Link with other Company’s  Information Sys. Construction Progress &  Dates Wbs / P.O.’s  &  Sub-Contracts + total SAL Administration & Finance Procurement Human Resources Recorded Cost(FI) Accruals(CO) & Revenues(SD)  SPS -PC (remote sites) Wbs/ Budgets & Upd ated Forecast Engineering Designed Qty’s DPR Deliverables-Progress  Windchill / Documentum Progress  & Dates Site MAt.MNGT. (site   workshop) MARIAN Site Estimating Bid estimate Details Excel SAL  details Local P.O. Assets Managmt (sites)  Excel Mhs by:  WBS - Discipl. -Act.code Dates Mhs FLOW SYS.rev.08-2005.ppt Tiime sheets Material  Satus Report MHR’s  report Eng. external services Progress Certificate (SAL) Mat. Availab. Prefabricabilty mod. FI  / CO / SD SAP FLEXY (remote sites) SIPS GePe FLEXY GePe ( MANSIS ) (remote sites) Mat. Manag. SAP Project  Control Department Legend:  Data transfer  Automatic  Manual Wbs P.O.’s &  Qtys DWG’s Mhs Loc.P.O.’s ENG. CAD (DWG’s/ MTO ) Autocad /  PDS Dates Mat.  By Comm.Code Project As built Data Excel Job Card Project Sch. – PRS   Interface (aggreg.by unit-WBS-matcod ) mod.   PS SAP Cost  Control  Planning & Progress Control   Dates Construction Monitoring  Qty’sProgress/Mhs-Productivity (sites)  Excel ALL IN ONE* (to be implemented)   cost details Excel Subcontracts Administration (sites)  Excel B.Explorer- B.Object  DATA WAREHOUSE SEM consolidate  Scheduling Main Network -  Resource  Load Progress - Forecast PRIMAVERA Progress & Dates Eng.Control Progress  (Mhs & Productivity) ECS PSR Project Status Rep. Excel Custom  Reports Progress & Dates ProgressMhs & Dates Accounted Qty Cost & Planning PWBS – WBS - CBS OBS – DOW Change Control Progress Payment   FLEXY PS   (r emote site) ProgressMhs & Dates HOLD Risk  Mgnt . Pertmaster Hook-up Mgnt-  HMS Installed QTY cost details Excel ProgressMhs & Dates FLEXY PS   (r emote site)
SAP-PS Project System
SAP-PS   PROJECT COST CONTROL
PROJECT ARCHITECTURE ,[object Object],WBS di progetto Revenues Labor Vdc 1 Vdc n Materials Vdc 2 Subcontract Vdc 3 Piano dei conti ,[object Object],Project Phase 2 Soc. 2 Vdc 1 Vdc 2 Vdc.. Phase 1 Vdc 3 Vdc q Vdc… Soc. 1 VdC n VdC p VdC ... Phase 3 Administration Accounting Cost Codes Project Control  WBS Project Phase 1 Phase 2 Phase3
PROJECT ARCHITECTURE – WBS CODING JOB N°. CBS Job type: Lump sum Reimbursables Changes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Area: Jacket Deck Flare Piles .......... Site/home office  (for Management) General cost  (for other cost) Phase: Management Engineering Project Material & transport Fabrication Transportation to Site Construction/Installation Hook-up Commissioning Start-up Warranty period cost Other cost Contingences Discipline: Civil Electrical Mlechanic Insulation Structural ........... Other level CBS: WBS
WBS & SYSTEM INTEGRATION Engineering PROJECT Proj. Mngt. SASP Procurement Transport Fabrication Installation Others RdA OdA SAL Fatt SP ALTRI PROCESS CIVIL MECHAN. ELECT. ... PROCESS CIVIL MECHAN. ELECT. ... ... INLAND SEA AIR SEALINES PLATFORM SYST. PACK. MECHANICAL . MACH. STEEL STRUCTURE PIPING ... SEALINES MANPOWER CONSUMABLES SERVICES SUBCTR. ... PLATFORM ... ... ... TOPSIDES DECK JACKET SYST. PACK. MECHANICAL . MACH. STEEL STRUCTURE PIPING ... TRIPS & MISSION INSURANCE TRAINING ... CO PLATFORM RdA OdA EM Fatt RdA OdA SAL Fatt SEALINES ... ... 962XXX …  ...  964000 BRANCH Time sheet – accrued  ( work-in-progress  )  -   SD : Sales & distribution FI  : Financial TR : Treasury AA : Asset Accountancy MM : Material Management PM : Program Management CO : Controlling PS : Project System PS FI MM SD FI TR AA PM MM CO PS
Materials Consumables Subcontract Services Other costs Labor Gross margin Revenues Costs COST CONTROL ANALYSIS
COST CONTROL ANALYSIS
Statutory exchange Converted at fixed exchange rate Controlling view Actual:  converted at hedging rate or accounting rate. ETC:  converted at hedging rate, remaining amounts at Eni rates COST CONTROL ANALYSIS
Single entries  Invoice  # 222   Eur. 1.000 Invoice  # 33  Eur. 870  Orders N° 1  Servicies  Eur. 1.000 N° 2   Materials  Eur. 2.500  PROJ. WBE WBE COST CONTROL ANALYSIS  :  Drill-down reporting MM FI PS
COST CONTROL ANALYSIS AND COMPANY BUDGET
PROJECT CONSOLIDATION – SEM-BCS 400 Cons. BW WBS Report x WBS Flexy-JC Excel 260 Price Escalation 600 ETC 420 Residuo ordine 240 Change Orders 220 Internal Transfer 100 Original  Budget hISTORICAL Agg. Forecast SEM Passaggio dati per progetto SAP-PS Data-Warehouse
Saipem – Claims Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ®  Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved.  Material from this publication has been reproduced with the permission of PMI
Definitions Any request for project variations not recognised by the Client Claim Any revision / variation to the contract accepted and approved by the Client  Contract Change / Variation Any deviation from contract specifications or conditions Project Change / Variation
Project Control Department Change Control Project variation Change Alert H.O.  Site Project Manager decision Change notice Client decision Prepare change estimate Change Order request Client approval Change Order release
Project Control Department Claim management Project variation Originator Change Alert H.O.  Site Project Manager decision Change notice Client decision Change status identified stop cancelled notified stop cancelled No change (& exec.) rejected Claim Management Exec. Exec. (own risk) Deviation evaluation ( from budget) Hold exec.
Project Control Department Change Orders Client decision Prepare change estimate Change Order request Client approval Change Order release Under estimate requested stop cancelled approved revise Approved Budget change Contract schedul. change
Project Control Department Change Documentation Documents Home Office Site Change alert Change notice Change order Deviation Log Change Log Claim Log ( rejected) Extrawork order E.W.O. E.W.O. Log
 
 
Saipem – Cash Flow Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ®  Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved.  Material from this publication has been reproduced with the permission of PMI
Objectives of Cash Flow control ,[object Object],[object Object],[object Object],[object Object]
Cash Flow Definitions Estimate of costs (expenditures) trends. (Depreciation and contingencies are also included in costs). Cash out Estimate of revenues (takings) trends. Cash in Forecast of revenues (takings) and costs (expenditures) updated by Project Control after contract changes and/or internal transfers carried out during the Project lifecycle. Revised Cash Flow (Revised Control Budget) Cash Flow in which revenues (takings) and costs (expenditures) have been established in contract clauses or internal agreements but still might not be realized. Estimated Cash Flow  Forecast of expenditures and takings issued by the Commercial function after  Project acquisition on the basis of the works to be carried out. Initial Cash Flow (Initial Control Budget) Cash Flow of entire Project revenues (takings) and costs (expenditures) in contract currencies and in corporate reference currency. Cash Flow  Estimate of cash balance trends (difference between Cash-in and Cash-out).  Cash Balance
Responsibilities
Example Reports/Tables ,[object Object],[object Object]
 
 
 
 
 
 
 
 
 
Saipem – Introduction to  Currency Exchange Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ®  Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved.  Material from this publication has been reproduced with the permission of PMI
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Project Control Department Currency Management
Currency Definitions Exchange rate communicated by Financial Manager for financial coverage. It is used for detailed items as a fixed rate for both budget issue and revision and for financial accounts and estimates to complete. The hedging will be managed by Financial department according to the information by Commercial function. During the project execution, hedging data will be checked and updated according to the Current Forecast information.  Plafond Rate Exchange rate communicated quarterly by ENI, used for estimates to complete (except for the covered currency part) Forecast Rate Official daily exchange rate used by Accounting for final accounts (except for the covered currency part) Accounting Rate Rate used for the commercial budget and during the project execution in order to evaluate Euro equivalent without the effects of any rate variation. It is equal to the rate for the first plafond (if available) or to the acquisition rate Reference Rate Exchange-rate fixed at contract acquisition and communicated to PCON by the Commercial Manager. It is used for detailed items such as fixed rate for budget issue and revision Acquisition Rate
 
Saipem – Risk & Opportunity Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ®  Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved.  Material from this publication has been reproduced with the permission of PMI
 
In the SAIPEM Group, the use of the term  RISK  corresponds to a  negative  effect on the project… … and a potential  positive  effect on a project objective is referred to as an  OPPORTUNITY. A  CONTINGENCY  is an element of time, cost or deviation from specification that the project, or part of it, carries to potentially  mitigate  an unresolved uncertainty. Risk or Opportunity have a cause, and if they occur,  a consequence RISK OPPORTUNITY CONTINGENCY Risks and Opportunities (R&O) are uncertain events or conditions that, if they occur, have an effect on a project or a function objective. Saipem Definitions
É Risk & Opportunity Management in Saipem R&O  IDENTIFICATION R&O EVALUTATION R&O CONTROL R&O MONITORING AND REPORTING  QUALITATIVE BASIC QUANTITATIVE ADVANCED QUANTITATIVE PROJECT R&O RATING Estimating Negotiation Project   Close-Out EPIC/ Project Execution Bid/ No Bid KNOWLEDGE  MANAGEMENT Closure Prospect selection R&O management process R&O Management is a continuous process along the project lifecycle Type and level of analysis are adapted to each phase PROSPECT PHASE COMMERCIAL PHASE EXECUTION PHASE
Qualitative analysis Impact Impact Probability Probability THREATS OPPORTUNITIES ,[object Object],[object Object],[object Object],COMPLETED ACTIVITIES NEXT STEPS ,[object Object],N° of Identified Risks ,[object Object],[object Object]
Example Risk Register
Example R&O Sheet
Project Manager ,[object Object],[object Object],[object Object],[object Object],[object Object]
Risk & Opportunity Animator ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Risk  & Opportunity  Management Definitions
Risk & Opportunity Owner ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Risk and Knowledge Management Function Risk Management System Principles and Guidelines and Process Step
System’s Structure Prospect Phase Corporate Standard: Risk Management in Execution Phase Risk and Knowledge Management Process Corporate Procedure: Risk Management Corporate Policy: Risk Management Corporate Manual: Risk Management Methodology  Corporate Standard: Risk Management in Support Function / Entities Describe the overall Saipem Risk & Knowledge Management Process and Documents’ System, providing Picture of the Overall Macro - process of the Risk Management, in terms of activity responsibilities and actors Describe the mission and the principles of the Risk & Knowledge Management Culture to be followed and implemented by the Saipem group Describe sequentially each sub-process of the macro Risk & Knowledge Management process in terms of activities, functions / positions involved, input and output, deliverables and tools Describe transversal sub-process of the macro Risk & Knowledge Management process in terms of activities, functions / positions involved, input and output, deliverables and tools Corporate Documents to be followed by all the Saipem group companies / entities Proposal Phase Corporate Standard: Risk Management in Commercial Phase
Principles Guide Lines ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Policy Corporate “Saipem Group Risk management Policy (1/2)
Policy Corporate “Saipem Group Risk management Policy (2/2) Principles Guide Lines ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Prospect Phase Close Out Major Risks Identification & Assessment Bid / No Bid Meeting Information  to Proposal  Task Force Risk Management in Commercial Phase - Prospect ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Business Unit  / Commercial Department GRAM /  Managing Director Other Functions RIKM Function ,[object Object],[object Object],Prospect Evaluation ,[object Object]
Kick Off Meeting Estimating Negotiation Contract Award Initial R&O Update R&O Identification  Assessment and Control R&O Analysis  Update Handover  to Execution Phase Risk Management in Commercial Phase - Proposal ,[object Object],[object Object],[object Object],Business Unit  Commercial / Proposal Manager & Proposal Team GRAM /  Managing Director Other Functions RIKM Function Provide tools and method for the R&O identification and assessment  Provide assistance and participate to the meeting, if required Provide coordination with the relevant function, if required For the relevant area of responsibility propose solutions, if required Participate into the discussion for all the relevant areas, if required HSE Opinion is Recommended ,[object Object],[object Object],[object Object],Provide additional information and considerations on proposed actions strategy Provide information for the relevant area and participate into the discussion, if required or on his own decision ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Pre-Closure  Closure R&O Management Results ,[object Object],[object Object],[object Object],[object Object]
Contract Review /  Project Plan EPIC / Project Execution Project Closeout R&O Management System  Organization & Implementation R&O Review, Update,  Monitor, Control and Reporting Project R&O Final Collection Risk Management in Execution Phase Project Team GRAM/  Managing Director Other Functions  RIKM Function ,[object Object],[object Object],[object Object],[object Object],[object Object],Project Manager Risk Animator Risk Owners Op.Co.’s / B.U.’s ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Execution Risk Review R&O Management System  Organization & Implementation R&O Review, Update,  Monitor, Control and Reporting Risk Management in Support Functions Process Owner Function  Manager RIKM Function ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Workshop Organization Training Organization Prospect  Phase Training and Workshop Risk & Knowledge Management Process ,[object Object],[object Object],RIKM Function (from) Execution Phase Close Out Phase Commercial Phase ,[object Object],RIKM Function (to) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Project Support ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
R&O Management in Support Functions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Risk & Opportunity Breakdown Structure
Contents ,[object Object],[object Object],[object Object]
Problems with Risk Analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Can we adapt the WBS approach to structure risks? ,[object Object],[object Object],[object Object],[object Object],[object Object]
How to use the ROBS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
Risk identification aid ,[object Object],[object Object],[object Object],[object Object],[object Object]
Risk Assessment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Comparison of projects and bids ,[object Object],[object Object],[object Object]
Reporting ,[object Object],[object Object],[object Object],[object Object],[object Object]
Lessons learned ,[object Object],[object Object],[object Object],[object Object]
 
 
 
 
 
 
 
 
 
 
 
Reporting in Ersai Ersai Input
Project Control Department Structure of Cost Report
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Company Project Status Report
Sub-Contractor Management Spec. no. WI-SPA-PCON-004-E-A
WBS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Planning Levels ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Progress and Monitoring Evaluation  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Saipem - Contingency Management
Contingency Allocation to WBE Contingencies/mitigation costs are allocated to specific WBE (only generic contingencies, e.g. penalties, allocated to “central” WBE)... RISK REGISTER WBS/ABS
Contingency Allocation to WBE/Milestones ...and to control milestone in order to monitor them during the project life-cycle CONTINGENCY PLANNING/ MILESTONE RISK REGISTER
Risk Contingency ,[object Object],[object Object]
Controlling Contingency ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Contingency Monitoring
Contingency Monitoring  Report
Contingency Monitoring Graph Analysis of planned contingencies vs actual cost ILLUSTRATIVE
Saipem – Project Control WI-SPA-PCON-006-E   ,[object Object],[object Object]
Purpose of Cost Control ,[object Object],[object Object],[object Object]
Cost Control Steps ,[object Object],[object Object],[object Object],[object Object]
Definitions Standard cost division scheme, adopted by Project Control for cost monitoring activities Cost Breakdown Structure (CBS) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Project Control Budget finalized by the Commercial function after the acquisition of the project. This budget, drawn up on the basis of the available project engineering, lists budgeting conditions, physical quantities for implementation and relative costs Commercial Budget PM  = Project Manager CE = Cost Control Engineer  PCON = Project Control Acronyms
Definitions It is the monthly analysis performed by Controlling department regarding the economic situation of the project to date (till the last day of the month). The following data will be taken into consideration: 1) accounted revenues and accounted costs, including accruals 2) for revenues an accruals will be added equal to the difference between the calculated revenues (cost * K factor) and the accounted revenues as “work in progress”. This operation will be done in order to align every month the current balance of the project with the expected final balance. In case of project with negative balance, this loss has to be added in the year of identification and the accruals will be defined according to this rule. Accounting closure Project Profitability index as division of total project revenues and total project costs K Factor Control budget revised with contract changes and/or with internal transfer carried out during the project life. Revised Control Budget Revision of the Commercial Budget finalized by PM with the collaboration of the Project Control function. It includes the re-aggregation, for entire project lifecycle, of physical quantities, relevant costs and final commercial budget according to the cost breakdown structure items. In case of hedging instruments, every costs/revenues data has to be converted using the plafond rate.  Original Control Budget
Definitions Best overall lifecycle estimate of physical quantities and relative Forecast costs expected to completion; it is  given by the sum of the committed and estimate to complete Current Forecast Forecast and exploitation of quantity/costs still to be implemented; it can refer either to actual costs or costs to be committed Estimate to Complete Part of costs which cannot be altered, since these are actual or accrued costs, except for materials where the overall procurement order amount is considered (it can be considered as sum of actual + accruals + residual for material PO) Committed Costs for external services executed but not yet booked in Accounting. These data will be accounted according to the information provided by Cost Control Engineer. All accruals will be equalized to zero at the beginning the following month, so costs not yet booked in the following months have to be re-accounted as accruals. For the closure of December, these accruals have to be calculated according to the instructions from Accounting department. Accrued / Accruals  Sum of booked costs (e.g. external invoices, internal man/hours, local payrolls, misc. charges, etc. detectable from administrative forms) and accruals Actual
Issue and Revision of Cost Control Budget   ,[object Object],[object Object],[object Object]
Original Control Budget & Variations ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Commitment Analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Cost Performance Analysis  ,[object Object],[object Object],[object Object],[object Object]
ETC Definition and Corrective Actions  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Use of Earned Value ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Five valuable numbers  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Earned value: the most rudimentary building blocks ,[object Object],[object Object],[object Object],[object Object]
Cost variance ,[object Object],[object Object],[object Object],[object Object],[object Object]
Schedule variance ,[object Object],[object Object],[object Object],[object Object],[object Object]
Cost performance index ,[object Object],[object Object],[object Object],[object Object]
Schedule performance index ,[object Object],[object Object],[object Object],[object Object]
CPI,  SPI ,[object Object],[object Object]
Budget at completion (BAC) & Estimate to complete (ETC) ,[object Object],[object Object],[object Object]
Estimate at completion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Variance at completion ,[object Object],[object Object],[object Object],[object Object]
 
 
 
The Rule of Progress Reporting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Decision Analysis & Quantitative Risk Analysis
Decision Analysis & Quantitative Risk Analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
P&Cc Module3 Cc1
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P&Cc Module3 Cc1

  • 1. PROJECT MANAGEMENT 8 th May 2006
  • 2.
  • 3.
  • 4.
  • 6.
  • 7.
  • 8. Saipem Documents System: Corporate role and Company role Operating Company Operating Company Operating Company Operating Company Operating Company Corporate SAIPEM GROUP coordinate steer overall vision & strategy define the common rules control
  • 9.
  • 10. Mission Specific statement of the main purposes of an organisation and the main objectives to achieve Policies Statement of the procedures the organisation will use in order to achieve the objectives defined in its Missions. Guidelines Documents issued by the Corporate coherently with the relative missions and policies, which define and govern the process and relationships between the Corporate and group companies. Standards Documents issued by the Corporate relating to a given process which contain common rules, criteria and methods to all Group Companies for the application of the Guidelines. Corporate Procedures These are management or technical/operative documents which describe the ways of carrying out the Corporate activities, define the technical and operative details, specific duties and responsibilities These documents aim to establish common rules for the various Operating Companies in the Saipem group Saipem Documents System: Corporate Documents
  • 11. Example of Procedure and Standards: Procurement Corporate Procedure Describe the overall Procurement Process to be followed by all the Saipem group companies , defining also Corporate activities Standards Describe the single segment of the main Procurement Process or a single transversal process, to be followed by all the Saipem group companies
  • 12. General Procedure Document schematically describing a company process, indicating the activities, interfaces with other processes, respective responsibilities and reference documents Work Instruction Management or technical-operative document describing the procedures for conducting individual activities, which defines the technical and operative details, forms and specific competencies and responsibilities Specification Complete and referenced definition of technical requirements requested during the bidding stage from Vendors and Contractors depending on the product or service to provide. Criteria Full and referenced definition of the basic technical principles, in accordance with reference standards, in order to organise the correct development of the project’s technical documents Saipem Documents System: Company Documents
  • 13. Example of Company General Procedure and Work Instruction Company General Procedure Describe the overall Procurement Process to be followed by all the functions within the Operating Company Work Instruction Describe the single segment of the main Procurement Process or a single transversal process, to be followed by all the functions within the Operating Company Both are to be consistent with the Corporate Documents
  • 14.
  • 15. DOCUMENT CONTROLLER PROJECT CONTROL ENGINEER CONTRACT ADMINISTRATOR PROCUREMENT COORDINATOR CLIENT PLANNER ENGINEER COST ENGINEER WORK SITE ORGANISATION Typical Project Organisation PROJECT MANAGER PROJECT QUAL. ENGINEER PROJECT SE ENGINEER PROJECT ENGINEERING MANAGER INSTALLATION ENGINEERS DESIGN (DISCIPLINE) ENGINEERS MEDICAL COORDINATOR
  • 16. SITE PROJECT CONTROL ENGINEER Typical Worksite Organisation SUPERINTENDENT COMMISSIONING MANAGER LOGISTIC SUPERVISOR QC SUPERVISOR SE SUPERVISOR DOCTOR CONSTRUCTION MANAGER SITE MATERIAL CONTROLLER PERSONNEL ADMINISTRATOR FIELD ENGINEER SITE MAINTENANCE ENGINEER SUPERVISOR TEAM SUBCONTRACTS
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32. Project Procurement Management - PMI Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ® Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved. Material from this publication has been reproduced with the permission of PMI
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40. Contract Types and Risks Buyer Risk Seller Risk High Low Buyer Risk High Low Seller Risk CPPC CPFF CPIF FPI FFP Cost Plus Percentage of Cost Cost Plus Fixed Fee Cost Plus Incentive Fee Fixed Price Incentive Firm Fixed Price or Lump Sum
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50.
  • 51.
  • 52.
  • 53.
  • 54.
  • 55.
  • 57.
  • 58.
  • 59. BUSINESS AIMS (Why?) PBS (Product Scope) & WBS (Project Scope) RAM RISKS CPM OBS GANTT & MILESTONES S-CURVE PROJECT OBJECTIVES PROJECT STRATEGY SCOPE & ACTIVITIES (What) PLANNING/ ESTIMATES (How) SCHEDULES (When) TOTAL PLAN RESOURCES RESPONSIBILITIES (Who does What) ORGANISATION (Who) RESOURCE/ COST ESTIMATES (How Much)
  • 60. What is the Overall Definition Process? Plan / implement What will we deliver How will we deliver it Why are we doing it? Problem definition Solution definition Deliverables Performance Priority Time Cost Project Strategy Output Project Charter Scope Statement
  • 61.
  • 62.
  • 63.
  • 64.
  • 65.
  • 67. IBIS and Project Management Tools
  • 68.
  • 69.
  • 70.
  • 71.
  • 72. Information sharing and visibility across processes and companies Accounting, Finance & Controlling Revenue cycle Logistics & Operating management Project management Company Integration Engineering On site construction Human Resources
  • 73. Information sharing and visibility consolidating data from different companies Management Cosolidation Group/Project Integration and consolidation Accounting, Finance & Controlling Company B Project Cosolidation Accounting, Finance & Controlling Company C Accounting, Finance & Controlling Company A
  • 74. IBIS Processes and Systems (Rules) (Tools) Enterprise Mgmt Time/Costs Mgmt Design & Engineering Procurement Construction Mgmt Asset Mgmt HR Mgmt Business Consolidation Financial Risk Mgmt Financial Accounting Management Accounting Resources planning and staffing HR transaction Mgmt Time & Attendance Warehouse Mgmt Asset planning & allocation Maintenance Mgmt WBS definition and project budgeting Project cost mangt. Catalogue Mgmt. & Material requirements Design integration Document Mgmt Vendor Mgmt RFQ & Awarding PO & Contract issue Expediting & Transportation Fabrication / Operation Mgmt Site Material Mgmt Reporting & Analysis Good receipt & Invoicing Project Time mangt . Technical deliverables Mgmt Project Management SAP Peoplesoft Marian DMS Primavera BW Data Analysis
  • 75. IBIS specific coverage on Project Management activities PHASES Procurement Fabrication / Installation / Construction Project Management ✓ Scheduling and Time Management Integrated Passive Cycle for Goods and Services. From Request to delivery at final destination WBS - Scope Management ✓ ✓ Engineering Data Analysis ✓ Project Cost Management (budget, control, forecasting) Timesheet management ✓ ✓ ✓ ✓ Document Management integration Document management Automated workflow ✓ IBIS coverage ✓ MTO management Project material master record Progress calculation Purchase requisition ✓ ✓ ✓ Service acceptance ✓ Goods receipt ✓ Specific Engineering appls. (Design, etc.) ✓ Site material management & tracking (constructability,etc) Bidding
  • 76.
  • 77.
  • 78. IBIS in numbers Managed Companies WAN connected locations Managed Vessels Engineering catalogue items Procurement Departments Purchase order per year Managed Employees Connected countries Major equipment maintained World-wide users Managed Vendors/Strategic eProcurement catalogue items 28 IBIS full /120 custom 85 12 550.000 16 120.000 15.500 25 350 (int./ext.) 7.500 1.200 600.000
  • 79. BUDGET PBCC SPS-PC SIPS Custom Systems Quickly Solution The Packages SAP BW SAP SEM BCS GHRS AMOS SIPS Magazz SIPS GELE R/3 SD FI CO AM TR PS CFM MM PM CPC Payroll Services E-Proc S I E C O Document Management Integrated Solution
  • 80. Commissioning WIN PC’s Interface Aggreg.by Job-C.Center-Wbs GHRS (home office) PEOPLE SOFT ENG. MTO’s (CADD MTO ) MARIAN Project Control Systems : Link with other Company’s Information Sys. Construction Progress & Dates Wbs / P.O.’s & Sub-Contracts + total SAL Administration & Finance Procurement Human Resources Recorded Cost(FI) Accruals(CO) & Revenues(SD) SPS -PC (remote sites) Wbs/ Budgets & Upd ated Forecast Engineering Designed Qty’s DPR Deliverables-Progress Windchill / Documentum Progress & Dates Site MAt.MNGT. (site workshop) MARIAN Site Estimating Bid estimate Details Excel SAL details Local P.O. Assets Managmt (sites) Excel Mhs by: WBS - Discipl. -Act.code Dates Mhs FLOW SYS.rev.08-2005.ppt Tiime sheets Material Satus Report MHR’s report Eng. external services Progress Certificate (SAL) Mat. Availab. Prefabricabilty mod. FI / CO / SD SAP FLEXY (remote sites) SIPS GePe FLEXY GePe ( MANSIS ) (remote sites) Mat. Manag. SAP Project Control Department Legend: Data transfer Automatic Manual Wbs P.O.’s & Qtys DWG’s Mhs Loc.P.O.’s ENG. CAD (DWG’s/ MTO ) Autocad / PDS Dates Mat. By Comm.Code Project As built Data Excel Job Card Project Sch. – PRS Interface (aggreg.by unit-WBS-matcod ) mod. PS SAP Cost Control Planning & Progress Control Dates Construction Monitoring Qty’sProgress/Mhs-Productivity (sites) Excel ALL IN ONE* (to be implemented) cost details Excel Subcontracts Administration (sites) Excel B.Explorer- B.Object DATA WAREHOUSE SEM consolidate Scheduling Main Network - Resource Load Progress - Forecast PRIMAVERA Progress & Dates Eng.Control Progress (Mhs & Productivity) ECS PSR Project Status Rep. Excel Custom Reports Progress & Dates ProgressMhs & Dates Accounted Qty Cost & Planning PWBS – WBS - CBS OBS – DOW Change Control Progress Payment FLEXY PS (r emote site) ProgressMhs & Dates HOLD Risk Mgnt . Pertmaster Hook-up Mgnt- HMS Installed QTY cost details Excel ProgressMhs & Dates FLEXY PS (r emote site)
  • 82. SAP-PS PROJECT COST CONTROL
  • 83.
  • 84. PROJECT ARCHITECTURE – WBS CODING JOB N°. CBS Job type: Lump sum Reimbursables Changes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Area: Jacket Deck Flare Piles .......... Site/home office (for Management) General cost (for other cost) Phase: Management Engineering Project Material & transport Fabrication Transportation to Site Construction/Installation Hook-up Commissioning Start-up Warranty period cost Other cost Contingences Discipline: Civil Electrical Mlechanic Insulation Structural ........... Other level CBS: WBS
  • 85. WBS & SYSTEM INTEGRATION Engineering PROJECT Proj. Mngt. SASP Procurement Transport Fabrication Installation Others RdA OdA SAL Fatt SP ALTRI PROCESS CIVIL MECHAN. ELECT. ... PROCESS CIVIL MECHAN. ELECT. ... ... INLAND SEA AIR SEALINES PLATFORM SYST. PACK. MECHANICAL . MACH. STEEL STRUCTURE PIPING ... SEALINES MANPOWER CONSUMABLES SERVICES SUBCTR. ... PLATFORM ... ... ... TOPSIDES DECK JACKET SYST. PACK. MECHANICAL . MACH. STEEL STRUCTURE PIPING ... TRIPS & MISSION INSURANCE TRAINING ... CO PLATFORM RdA OdA EM Fatt RdA OdA SAL Fatt SEALINES ... ... 962XXX … ... 964000 BRANCH Time sheet – accrued ( work-in-progress ) - SD : Sales & distribution FI : Financial TR : Treasury AA : Asset Accountancy MM : Material Management PM : Program Management CO : Controlling PS : Project System PS FI MM SD FI TR AA PM MM CO PS
  • 86. Materials Consumables Subcontract Services Other costs Labor Gross margin Revenues Costs COST CONTROL ANALYSIS
  • 88. Statutory exchange Converted at fixed exchange rate Controlling view Actual: converted at hedging rate or accounting rate. ETC: converted at hedging rate, remaining amounts at Eni rates COST CONTROL ANALYSIS
  • 89. Single entries Invoice # 222 Eur. 1.000 Invoice # 33 Eur. 870 Orders N° 1 Servicies Eur. 1.000 N° 2 Materials Eur. 2.500 PROJ. WBE WBE COST CONTROL ANALYSIS : Drill-down reporting MM FI PS
  • 90. COST CONTROL ANALYSIS AND COMPANY BUDGET
  • 91. PROJECT CONSOLIDATION – SEM-BCS 400 Cons. BW WBS Report x WBS Flexy-JC Excel 260 Price Escalation 600 ETC 420 Residuo ordine 240 Change Orders 220 Internal Transfer 100 Original Budget hISTORICAL Agg. Forecast SEM Passaggio dati per progetto SAP-PS Data-Warehouse
  • 92. Saipem – Claims Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ® Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved. Material from this publication has been reproduced with the permission of PMI
  • 93. Definitions Any request for project variations not recognised by the Client Claim Any revision / variation to the contract accepted and approved by the Client Contract Change / Variation Any deviation from contract specifications or conditions Project Change / Variation
  • 94. Project Control Department Change Control Project variation Change Alert H.O. Site Project Manager decision Change notice Client decision Prepare change estimate Change Order request Client approval Change Order release
  • 95. Project Control Department Claim management Project variation Originator Change Alert H.O. Site Project Manager decision Change notice Client decision Change status identified stop cancelled notified stop cancelled No change (& exec.) rejected Claim Management Exec. Exec. (own risk) Deviation evaluation ( from budget) Hold exec.
  • 96. Project Control Department Change Orders Client decision Prepare change estimate Change Order request Client approval Change Order release Under estimate requested stop cancelled approved revise Approved Budget change Contract schedul. change
  • 97. Project Control Department Change Documentation Documents Home Office Site Change alert Change notice Change order Deviation Log Change Log Claim Log ( rejected) Extrawork order E.W.O. E.W.O. Log
  • 98.  
  • 99.  
  • 100. Saipem – Cash Flow Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ® Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved. Material from this publication has been reproduced with the permission of PMI
  • 101.
  • 102. Cash Flow Definitions Estimate of costs (expenditures) trends. (Depreciation and contingencies are also included in costs). Cash out Estimate of revenues (takings) trends. Cash in Forecast of revenues (takings) and costs (expenditures) updated by Project Control after contract changes and/or internal transfers carried out during the Project lifecycle. Revised Cash Flow (Revised Control Budget) Cash Flow in which revenues (takings) and costs (expenditures) have been established in contract clauses or internal agreements but still might not be realized. Estimated Cash Flow Forecast of expenditures and takings issued by the Commercial function after Project acquisition on the basis of the works to be carried out. Initial Cash Flow (Initial Control Budget) Cash Flow of entire Project revenues (takings) and costs (expenditures) in contract currencies and in corporate reference currency. Cash Flow Estimate of cash balance trends (difference between Cash-in and Cash-out). Cash Balance
  • 104.
  • 105.  
  • 106.  
  • 107.  
  • 108.  
  • 109.  
  • 110.  
  • 111.  
  • 112.  
  • 113.  
  • 114. Saipem – Introduction to Currency Exchange Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ® Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved. Material from this publication has been reproduced with the permission of PMI
  • 115.
  • 116. Currency Definitions Exchange rate communicated by Financial Manager for financial coverage. It is used for detailed items as a fixed rate for both budget issue and revision and for financial accounts and estimates to complete. The hedging will be managed by Financial department according to the information by Commercial function. During the project execution, hedging data will be checked and updated according to the Current Forecast information. Plafond Rate Exchange rate communicated quarterly by ENI, used for estimates to complete (except for the covered currency part) Forecast Rate Official daily exchange rate used by Accounting for final accounts (except for the covered currency part) Accounting Rate Rate used for the commercial budget and during the project execution in order to evaluate Euro equivalent without the effects of any rate variation. It is equal to the rate for the first plafond (if available) or to the acquisition rate Reference Rate Exchange-rate fixed at contract acquisition and communicated to PCON by the Commercial Manager. It is used for detailed items such as fixed rate for budget issue and revision Acquisition Rate
  • 117.  
  • 118. Saipem – Risk & Opportunity Management Project Management Institute, A Guide to the Project Management Body of Knowledge (PMBOK ® Guide) – 2004 Edition , Project Management Institute Inc., 2004. Copyright and all rights reserved. Material from this publication has been reproduced with the permission of PMI
  • 119.  
  • 120. In the SAIPEM Group, the use of the term RISK corresponds to a negative effect on the project… … and a potential positive effect on a project objective is referred to as an OPPORTUNITY. A CONTINGENCY is an element of time, cost or deviation from specification that the project, or part of it, carries to potentially mitigate an unresolved uncertainty. Risk or Opportunity have a cause, and if they occur, a consequence RISK OPPORTUNITY CONTINGENCY Risks and Opportunities (R&O) are uncertain events or conditions that, if they occur, have an effect on a project or a function objective. Saipem Definitions
  • 121. É Risk & Opportunity Management in Saipem R&O IDENTIFICATION R&O EVALUTATION R&O CONTROL R&O MONITORING AND REPORTING QUALITATIVE BASIC QUANTITATIVE ADVANCED QUANTITATIVE PROJECT R&O RATING Estimating Negotiation Project Close-Out EPIC/ Project Execution Bid/ No Bid KNOWLEDGE MANAGEMENT Closure Prospect selection R&O management process R&O Management is a continuous process along the project lifecycle Type and level of analysis are adapted to each phase PROSPECT PHASE COMMERCIAL PHASE EXECUTION PHASE
  • 122.
  • 125.
  • 126.
  • 127.
  • 128.
  • 129. Risk and Knowledge Management Function Risk Management System Principles and Guidelines and Process Step
  • 130. System’s Structure Prospect Phase Corporate Standard: Risk Management in Execution Phase Risk and Knowledge Management Process Corporate Procedure: Risk Management Corporate Policy: Risk Management Corporate Manual: Risk Management Methodology Corporate Standard: Risk Management in Support Function / Entities Describe the overall Saipem Risk & Knowledge Management Process and Documents’ System, providing Picture of the Overall Macro - process of the Risk Management, in terms of activity responsibilities and actors Describe the mission and the principles of the Risk & Knowledge Management Culture to be followed and implemented by the Saipem group Describe sequentially each sub-process of the macro Risk & Knowledge Management process in terms of activities, functions / positions involved, input and output, deliverables and tools Describe transversal sub-process of the macro Risk & Knowledge Management process in terms of activities, functions / positions involved, input and output, deliverables and tools Corporate Documents to be followed by all the Saipem group companies / entities Proposal Phase Corporate Standard: Risk Management in Commercial Phase
  • 131.
  • 132.
  • 133.
  • 134.
  • 135.
  • 136.
  • 137.
  • 138.
  • 139. Risk & Opportunity Breakdown Structure
  • 140.
  • 141.
  • 142.
  • 143.
  • 144.  
  • 145.
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  • 148.
  • 149.
  • 150.  
  • 151.  
  • 152.  
  • 153.  
  • 154.  
  • 155.  
  • 156.  
  • 157.  
  • 158.  
  • 159.  
  • 160.  
  • 161. Reporting in Ersai Ersai Input
  • 162. Project Control Department Structure of Cost Report
  • 163.  
  • 164.  
  • 165.  
  • 166.  
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  • 174.  
  • 175.  
  • 176.  
  • 177.  
  • 178.  
  • 179.  
  • 180.  
  • 181.  
  • 183. Sub-Contractor Management Spec. no. WI-SPA-PCON-004-E-A
  • 184.
  • 185.
  • 186.
  • 187. Saipem - Contingency Management
  • 188. Contingency Allocation to WBE Contingencies/mitigation costs are allocated to specific WBE (only generic contingencies, e.g. penalties, allocated to “central” WBE)... RISK REGISTER WBS/ABS
  • 189. Contingency Allocation to WBE/Milestones ...and to control milestone in order to monitor them during the project life-cycle CONTINGENCY PLANNING/ MILESTONE RISK REGISTER
  • 190.
  • 191.
  • 194. Contingency Monitoring Graph Analysis of planned contingencies vs actual cost ILLUSTRATIVE
  • 195.
  • 196.
  • 197.
  • 198.
  • 199. Definitions It is the monthly analysis performed by Controlling department regarding the economic situation of the project to date (till the last day of the month). The following data will be taken into consideration: 1) accounted revenues and accounted costs, including accruals 2) for revenues an accruals will be added equal to the difference between the calculated revenues (cost * K factor) and the accounted revenues as “work in progress”. This operation will be done in order to align every month the current balance of the project with the expected final balance. In case of project with negative balance, this loss has to be added in the year of identification and the accruals will be defined according to this rule. Accounting closure Project Profitability index as division of total project revenues and total project costs K Factor Control budget revised with contract changes and/or with internal transfer carried out during the project life. Revised Control Budget Revision of the Commercial Budget finalized by PM with the collaboration of the Project Control function. It includes the re-aggregation, for entire project lifecycle, of physical quantities, relevant costs and final commercial budget according to the cost breakdown structure items. In case of hedging instruments, every costs/revenues data has to be converted using the plafond rate. Original Control Budget
  • 200. Definitions Best overall lifecycle estimate of physical quantities and relative Forecast costs expected to completion; it is given by the sum of the committed and estimate to complete Current Forecast Forecast and exploitation of quantity/costs still to be implemented; it can refer either to actual costs or costs to be committed Estimate to Complete Part of costs which cannot be altered, since these are actual or accrued costs, except for materials where the overall procurement order amount is considered (it can be considered as sum of actual + accruals + residual for material PO) Committed Costs for external services executed but not yet booked in Accounting. These data will be accounted according to the information provided by Cost Control Engineer. All accruals will be equalized to zero at the beginning the following month, so costs not yet booked in the following months have to be re-accounted as accruals. For the closure of December, these accruals have to be calculated according to the instructions from Accounting department. Accrued / Accruals Sum of booked costs (e.g. external invoices, internal man/hours, local payrolls, misc. charges, etc. detectable from administrative forms) and accruals Actual
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  • 221. Decision Analysis & Quantitative Risk Analysis
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