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Yarn tension during spinning affects the production rate as well as the quality of the yarn produced. Several efforts have been taken to reduce yarn tension for increasing the production rate. In modern spinning system, the main parameters that are giving tension to the yarn such as balloon formation and traveller has been totally eliminated. The ‘collapsed balloon technique’ is one, which is previously used only in woolen spinning to reduce yarn tension. In this study the collapsed balloon introduced in cotton spinning system also by changing some process parameters. And the quality of yarn produced in such a collapsed condition was compared with yarn produced in un-collapsed condition. The balloon characteristics such as balloon diameter, rotational speed, tension and collapse time were analyzed in both the collapsed and un-collapsed conditions. In collapsed balloon condition, the balloon diameter is greatly reduced which in turn reduces the yarn tension. The yarn hairiness shows lower value in the yarn produced at collapsed condition. However, the yarn unevenness value is higher and no significant difference in strength and elongation
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