Diese Präsentation wurde erfolgreich gemeldet.
Wir verwenden Ihre LinkedIn Profilangaben und Informationen zu Ihren Aktivitäten, um Anzeigen zu personalisieren und Ihnen relevantere Inhalte anzuzeigen. Sie können Ihre Anzeigeneinstellungen jederzeit ändern.

End Term Presentation (Actual)

239 Aufrufe

Veröffentlicht am

  • Als Erste(r) kommentieren

  • Gehören Sie zu den Ersten, denen das gefällt!

End Term Presentation (Actual)

  1. 1. Co-op Experiences Kyle Spearman GSM Co-op August 7, 2015
  2. 2. Copyright © 2014 BorgWarner Inc. 2 Background  Senior majoring in Business Management with an emphasis in Operations  Graduating in December 2015  Always have had a strong interest in Trucks, Jeeps and off-roading  Thought BorgWarner was perfect place for me to gain additional knowledge of the 4wd platform as well as manufacturing experience
  3. 3. Copyright © 2014 BorgWarner Inc. 3 Projects/ Responsibilities  Capacity Matrix Studies  Monthly Surcharge Report  Tooling Matrix  Supplier Day  Torq Day  Service Parts Trackable Sheet
  4. 4. Copyright © 2014 BorgWarner Inc. 4 Office Tasks  Assisted with tasks for GSM group to make them more efficient  Teamcenter  Contacting Suppliers  Maintaining Documents  Part Files  Developed GSM standard work document  Co-op Power Points
  5. 5. Copyright © 2014 BorgWarner Inc. 5 Off-Site Supplier Visits  IMT Heat Treat  Went to analyze possibility of new supplier  Was able to learn more about carburization process  Aallied Die Casting  Attended APQP kick- off for DT program  Learned about die casting process
  6. 6. Copyright © 2014 BorgWarner Inc. 6 Capacity Matrix  One of the longest on-going projects I was involved with  Managed supplier capacity data collection on ICE  P552, P558, Raptor  Communicated capacity templates for suppliers  Updated matrix when they were returned  Saved in part files and on ICE for records  Ran uplift reports in Matrix
  7. 7. Copyright © 2014 BorgWarner Inc. 7 9-Apr-14 Supplier Committed Capacity Report Supplier: MultiTech Model Year 2013 2014 2015 2016 2017 2018 2019 2020 2021 Peak Volume BorgWarner RFQ Quoted Volumes Part #: 44-46-122-001 Part Description: Shift Shaft Ford P558 - - 182,197 218,636 218,636 218,636 218,636 36,439 P558 w/ 10% flex - - 200,416 240,500 240,500 240,500 240,500 40,083 Chrysler DJ (44-46, 44-47) 97,300 97,300 97,300 - DJ w/ 20% flex 116,760 116,760 116,760 - - - - - TOTAL ESTIMATED USAGE Total Annual Capacity Planning Volume: - 97,300 97,300 279,497 218,636 218,636 218,636 218,636 36,439 279,497 Should plan to achieve these volumes on a standard 5 day work week TOTAL ESTIMATED USAGE W/ OEM FLEX Total Annual Capacity Planning Volume (inclusive of % flex): - 116,760 116,760 317,176 240,500 240,500 240,500 240,500 40,083 317,176 Should plan to achieve these volumes on a 6 day work week Supplier work shifts required to meet required capacity 1 8 5 Buyer completes 1 Hours / Shift Days / Week Supplier available Operating Pattern 0 8 5 Supplier completes Shifts / Day Hours / Shift Days / Week Parts/Day Parts/Week WKs/YR Peak Annual BW Required Maximum Capacity: 1,282 6,408 49.5 317,176 Supplier Quoted Capacity: 2,000 10,000 48 480,000 Supplier Capacity Sheets
  8. 8. Copyright © 2014 BorgWarner Inc. 8 Capacity Matrix Filler Value ANNUAL ASSEMBLY QUANTITY 264 PART NUM DESCRIPTION SUPPLIER ANNUAL SENECA PRODUCTION ANNUAL SUPPLIER MAX ANNUAL SPACE WEEKLY SENECA PRODUCUTION WEEKLY SUPPLIER MAX WEEKLY SPACE Date Updated FRD_PN_44-68-000-003 10-00-012-002 MAGNET 1000002 NATIONAL MAGNETICS GROUP INC. 1,642,900 1,542,240.00 -100660 32858 30844.8 -2013.2 4/3/2014 264 10-00-047-015 WASHER,FLAT (METRO # WG- 43) K&K STAMPING 46,900 4,320,000 4273100 938 86400 85462 8/23/2014 13-00-016-002 RING,SEALING 1300002 CONTINENTAL INTERNATIONAL 98,050 14,160,000 14061950 1961 283200 281239 8/22/2014 13-00-044-001 SEAL, SHIFT SHAFT FNOK (MILAN) 1,443,400 1,375,000 -68400 28868 27500 -1368 6/19/2014 13-00-052-003 PLUG, 1300003 SEAWAY BOLT 1,931,700 6,912,000 4980300 38634 138240 99606 2/26/2015 528 13-00-131-002 Spacer- Pinion Needle UNIVERSAL BEARINGS 227,763,000 240,000,000 12237000 4555260 4800000 244740 3/3/2015 13-00-139-012 RING, RETAINING 1300012 YUSHIN 1,582,900 1,488,000 -94900 31658 29760 -1898 03/19/2015 13-00-139-027 RING,RETAINING 1300027 YUSHIN 966,050 1,440,000 473950 19321 28800 9479 04/09/2015 264 13-50-100-001 RAIL 1350001 NIAGRA LASALLE 337,900 -337900 6758 0 -6758 13-50-156-007 SPRING 1350007 TWIST INC. 520,750 2,400,000 1879250 10415 48000 37585 2/17/2014 13-52-127-001 BUSHING PRIME ENGINEERED COMPONENTS, INC. - 1,920,000 1920000 0 38400 38400 2/25/2014 19-00-014-003 Plate - Front Carrier 1900003 MR. INFRAAUTO 141,550 -141550 2831 0 -2831 19-00-014-004 Plate - Front Carrier 1900004 MR. INFRAAUTO 32,950 -32950 659 0 -659 19-00-014-005 FILTER RETAINER PLATE 1900005 BURKLAND 70,900 230,000 159100 1418 4600 3182 04/02/2015 19-00-014-006 FILTER RETAINER PLATE 1900006 BURKLAND 285,250 57,800 -227450 5705 1156 -4549 04/02/2015 19-00-016-004 RING, Ext Sealing 1900004 FNOK (MORRISTOWN) 50,550 -50550 1011 0 -1011 264 19-00-016-009 RING,SEALING 1900009 CONTINENTAL INTERNATIONAL 159,350 2,233,200 2073850 3187 44664 41477 3/3/2014
  9. 9. Copyright © 2014 BorgWarner Inc. 9 Surcharge Project  Manage payment to or from our suppliers regarding commodity  Base rate price of each commodity is negotiated at beginning of program  Manual system now automated  Manual formulas entered into Excel spreadsheet that would be entered wrong or have human error  Use of Commodity Engine  Helped with early development to fix base rates, monthly rates, and part weights
  10. 10. Copyright © 2014 BorgWarner Inc. 10 Surcharge Report Supplier Partnum Meta l Comm.Desc Term Effective Date C/NC Metal kg Base USD/kg Rate Jan2014 Act Vol Jan2014 Surcharge USD/kg Jan2014 AALLIED DIE CASTING 44-44-039-902 Al Castings - Die - Raw - Aluminum (020) 840_Al_STD_Platts_M WA380ALLOY-2 USD/kg Jan 1 2013 12:00AM C 4.91694 1.84200 2.24239 20,704 40,760 AALLIED DIE CASTING 44-44-039-903 Al Castings - Die - Raw - Aluminum (020) 840_Al_STD_Platts_M WA380ALLOY-2 USD/kg Jan 1 2013 12:00AM C 5.11650 1.84200 2.24239 1,401 2,870 22,105 43,630 Supplier Mar Apr May Jun SUM ACUMENT / RING SCREW LLC -1299.039443 -1351.577837 -1297.741033 -1828.208486 -5639.340483 C & A TOOL ENGINEERING, INC. -5523.850529 -8808.454439 -9217.908493 -11357.86426 -41226.40614 CAMCAR LLC - BELVIDERE -937.7723688 -2138.125121 -2550.602283 -2686.401707 -9719.088754 CAPSTAN ATLANTIC INDUSTRIES (Wrentham, MA) -4453.0486 -5352.989547 -6218.169196 -5549.57948 -28555.28119 CONTINENTAL MIDLAND, LLC -64.30760995 -113.9837718 -87.70404368 -98.1644484 -425.5451653 DRIV-LOK, INC. -111.1443163 -183.0484219 -185.8814237 -220.1313636 -779.319247
  11. 11. Copyright © 2014 BorgWarner Inc. 11 Tooling Matrix  A universal tooling standard document used in RFQ process with suppliers  All new and replacement tooling  States plainly what the supplier is responsible for paying and what BW will pay for  I developed it by comparing Ford, Toyota, GM, and Chrysler tooling matrices for BorgWarner tooling
  12. 12. Copyright © 2014 BorgWarner Inc. 12 Tooling Matrix
  13. 13. Copyright © 2014 BorgWarner Inc. 13 P552 Supplier Day/ Torq Day  Coordinated with P552 suppliers the date, location, and schedule for the event  Networked with suppliers throughout the day in a professional setting  Given task to present Carrier machining/ assembly on plant tour  Good practice presenting to multiple groups
  14. 14. Copyright © 2014 BorgWarner Inc. 14 Torq Day
  15. 15. Copyright © 2014 BorgWarner Inc. 15 Service Parts Tracking  Service Parts tracking document for better communication between Materials and Purchasing  Established a document that allows materials to input data onto in ICE On ICE  Displayed in Purchasing Office  Visual Management Tool
  16. 16. Copyright © 2014 BorgWarner Inc. 16 Service Parts Printed on plotter- 34” x 44”
  17. 17. Copyright © 2014 BorgWarner Inc. 17 TTS Way Event- 5s  Participated in MRO stockroom Kaizan event  Went to Storage Room and learned how to organize space efficiently  Became 5s certified  Related to coursework at Clemson
  18. 18. Copyright © 2014 BorgWarner Inc. 18 Other Tasks  Involved in the early goings of Silver Crescent Award  Assisted in Change Management  Participated in Angel Tree Program  Audits:  Inventory- MRO  Production Control  Safety- GSSF11  Reported Minority Spending  GSM office reconfiguration
  19. 19. Copyright © 2014 BorgWarner Inc. 19 My Takeaway  FIT  Functional Integrated Teams  Communication  Internal  External  Professionalism  Supplier’s  Internally  Planning  New Programs  Manufacturing  Industry  Mentors  At work  Preparing for future
  20. 20. Copyright © 2014 BorgWarner Inc. 20 Questions?
  21. 21. Copyright © 2014 BorgWarner Inc. 21 Thank you Fuel Economy Emissions Performance
  22. 22. Copyright © 2014 BorgWarner Inc. 22 Thank You For Your Attention Fuel Economy Emissions Performance Our Vision  A Clean, Energy-Efficient World Our Mission  Deliver Innovative Powertrain Solutions that Improve Fuel Economy, Emissions & Performance

×