Catalog busbar ls 05. busduct catalogue e series ver 6.5

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GLOBAL STANDARDS
OF LS BUS DUCT
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CONTENTS
1. INTRODUCTION 04
2. GENERAL SPECIFICATIONS 08
3. PHYSICAL DATA 14
4. TECHNICAL DATA 29
5. TEMPERATURE MONITORING 32
SYSTEM (OPTIONAL)
6. INSTALLATION PROCEDURE 35
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INTRODUCTION GENERAL SPECIFICATIONS PHYSICAL DATA
LS BUS DUCT Series have ;
1.1 High Quality & Stability of a Power
Distribution System
4 LS CABLE
When electrical power energy becomes more widely used in industry, this kind of needs creates profitable energy
carrying and distribution system to supply the machinery with electricity.
Basically, LS BUS DUCT has been designed, manufactured, and provided in the following conditions.
INTRODUCTION
Suitable to Mass-Current
LS BUS DUCT, which can carry massive power up to
7500A with lower losses is used as distribution system
for main line according to needs of high-rise building and
factory plant through the features of flexibility, safety,
reliability, economical efficiency.
LS BUS DUCT system is simplified so that load may be
freely diverged, extending, moving, replacing and
maintenance of the load easily.
Meanwhile, this has a fine view harmonized with modern
architectural sense.
Service Conditions
Ambient temperature : -15。C~55。C
Relative Humidity : 95% or below
Bus Bar
Copper bus bar has conductivity of 99% or more, or
aluminum bus bar has conductivity of 61% or more.
Connecting plates of bus bar conductors are;
- Tin-Plated : Copper Bus Duct, EPOXY(Cu, Al)
- Silver-Plated : Aluminum Bus Duct, F/R(Cu, Al)
This connecting plates improve the contact resistance
and prevent electrical corrosion.
Temperature Rising Stability
Temperature rising limits shall be within 55。C or less in
the external surface of duct, as specified IEC 60439-1, 2
Insulation Properties
Cless B(130。C) shall be applied on conductor such as
EPOXY, PET and MICA(1200。C) for F/R.
FRP(Fiber Reinforced Plastic) shall be applied as a
spacer between conductors of joint part or conductor
and duct. All of these insulation materials have a very
high electrical dielectric strength of AC and impulse
properties.
LS BUS DUCT can be generally covered the rated
insulation voltage up to 1000V.
Lower Voltage Drop & High Short-
Circuit Ratings
Because of its extremely low impedance, voltage drop
is low also. This efficient design allows power to be
delivered with the highest efficiency possible.
Also LS BUS DUCT has a very high short-circuit
withstand strength.
This makes LS BUS DUCT guarantee for safe
application in commercial or industrial facilities.
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
1.
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1.2 Easy Maintenance & Intelligent Bus Way System through an
Evolutional Process
TECHNICAL DATA INSTALLATION PROCEDURETEMPERATUREMONITORINGSYSTEMforBUSDUCT
LS BUS DUCT has very compact design by using effective heat radiation structure and Aluminum housing for
outside protection. So the weight is extremely light and it makes easy installation and maintenance.
Especially LS BUS DUCT has a special intelligent function of self-temperature monitoring system optionally
which is using optical fiber as a temperature sensor. This optical fiber is embedded in/on bus duct structure and
can easily measure distributed temperature of bus duct line at real time.
Compact Size
Easy heat radiation design of protection housing
brings small size of bus bar conductor. Aluminum
housing makes the bus duct system to be lighter than
other conventional bus duct. LS BUS DUCT requires
less space than wire and conduit.
Easy Installation and Savings
LS BUS DUCT has extruded aluminum housing and
incorporates with “joint kit type”. So light weight, simple
joint connection work can improve the installation
process faster. As a result, it makes cost down of bus
duct installation works.
Temperature Monitoring of Bus Duct
distribution Line (optional)
Integrated monitoring system of bus duct distribution line
at real time. (temperature, fire, vibration etc...)
Easy and early countermeasure is possible for
unexpected accidents.
Standards
IEC 60439-1: Low-voltage switchgear and controlgear
assemblies
IEC 60439-2: Busways
BSEN 60439: Busways
NEMA BU 1.1 Busways
KSC IEC 60439-2
5LS CABLE
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1.3 Bus Way System at Building
6 LS CABLE
3rd
5th
4th
3rd
2nd
1st2nd
1st
B1st
END CLOSER
FLANGED END
SPRING HANGER
PLUG IN HOLE
RIGID HANGER
PLUG IN UNIT
JOINT KIT
BASE CHANNEL
RIGID HANGER
END CLOSER
SPRING HANGER
EXPANSION JOINT
RIGID HANGER
FEED IN BOX
CABLE TRAY
FLANGED END BOX
SWITCHGEAR
BUS DUCT
BUS WAY
BUSBAR TRUNKING
MIDIUM HANGER
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
1. INTRODUCTION
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1.4 Bus Way System at Factory
7LS CABLE
3rd
2nd
1st
PLUG IN BOX
CABLE
PLUGINHOLE
CABLE
FEED IN BOX
BASE CHANNEL
HANGER
OIL TRANSFORMER
TR FLANGED END BOX
FLANGED END
SWITCHGEAR
END CLOSER
PLUG IN HOLE
PLUG IN BOX
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2.1 LS BUS DUCT Series
INTRODUCTION GENERAL SPECIFICATIONS PHYSICAL DATA8 LS CABLE
GENERAL SPECIFICATIONS
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
2.
Aluminum housing coated with paint
Optical Fiber (Optional)
Optical Fiber Bracket (Optional)
Fastening Bolt & Washer
Conductor (Copper / Aluminum)
Insulator (Class B 130 )
-Ex-Way by EPOXY
-Ez-Way by PET
-Ef-Way by MICA (1200 )
LS BUS DUCT is covered all of the distributed capacities of buildings and factories from 600A up to 7500A
power distribution line. Especially LS BUS DUCT is very compact and has a light weight, so it can be simply
installed with using special joint kit which has two connecting plates and drastically decreased the contact
resistance.
LS BUS DUCT‚ basically has an IP54 degree and can be easily enforced to be IP65 degree. It has a temperature
monitoring function if needed.
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2.2 Grounding and Harmonics
9LS CABLE
LS BUS DUCT can provide a very large grounding capacity according to flange end terminal. As housing itself,
the cross section of our aluminum housing has over 100% of internal bus bar conductor’s area in 2,500A.
Therefore the housing itself can play a good role of grounding conductor with low impedance as well as heat
radiation at the same time.
In the cases of more increasing grounding capacity, internal grounding bus bar is built in the system, providing an
integral 50% &100% current capacity for ground path.
Some special operating cases under the non-linear loads, LS BUS DUCT offers added neutral bus bar which has a
100~200% increased bus bar size because of harmonic currents. The more modern industrial and commercial non-
linear application loads increase, the more harmonic current increases in bus duct system. In this case the ampacity
of the neutral bus bar should be increased. Especially even if the 3-phase currents were balanced, this harmonics
cannot be disappeared and lead to deterioration of distribution system and equipments. This neutral bus bar is
available to minimize the harmonic effect and provide safe operating condition within the heat limit rates.
3W + GE
Fig. 9.1
3W + 50%E, 100%E
Fig. 9.4
4W + GE
Fig. 9.2
4W(200%N) + GE
Fig. 9.3
4W + 50%E, 100%E
Fig. 9.5
4W(200%N) + 50%E
Fig. 9.6
R
S
T
R
S
T
N
R
S
T
N
G
R
S
T
G
R
S
T
N
G
R
S
T
N
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630, 800, 1000,
1250,1600, 2000
2500, 3200,
3600, 4000
630, 800,
1000, 1250
1600, 2000, 2500
4
6
5000 3200, 3600, 4000
7500 5000, 6000
6000 -
1
2
3
2.3 Special Bolt / Nut used for Maintenance
Free
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
2.
Double-Headed Bolt (Standard)
Double headed bolts can be used for proper tightening by fastening the outer head until break off by any long handled
wrench (700~1,000 kgf·cm).
Moreover, the remained headed bolt is reusable by the torque wrench.
Fig. 10.1 Top Fig. 10.2
10 LS CABLE
Bottom
Table 10
CU AI CU AI
Ampere (A) Ampere (A)
No.of DH bolt No.of DH bolt
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2.4 IP Degree
Basically LS BUS DUCT is designed to have an standard IP54 degree and easy upgrade to IP65 degree for severe
and bad installation condition by adding simple protection tape between housing and housing.
LS BUS DUCT provides optimum performance in the most demanding applications through superior design and
applied material technology, and also it assures uptime and reliability, even in severe-duty weather environments.
Protection Degree IP54
Feeder, plug-in and tap-off bus duct are available with
either drip-proof or splash-proof construction.
Special sealing design structure between housing and
housing has been employed.
Protection Degree IP65
With a degree of protection IP65, this bus duct system is
ideal for using wherever exist corrosive atmosphere.
IP65 degree has a special sealing structure which can
close off the water, dust and gases in the installation site
by using simple barrier materials.
Construction options Table 11
IEC Degree of Protection Available Bus Duct Construction Type
IP54 Feeder, Plug-in, Riser Drip-proof / Splash-proof
IP65 Feeder Water Jet-proof
11LS CABLE
Fig. 11.1 Fig. 11.2
※ In case of outdoor installation situation such as Edgewise in Horizontal, Riser, Piug-in, Joint cover shall be reguired
to discuss with manufacturer in advance.
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2.5 Temperature Monitoring (Optional)
One of the most special and remarkable characteristics of LS BUS DUCT is accompanied with the temperature
monitoring performance under the live-line condition of busduct system.
If this temperature monitoring system is installed at buildings and factories, unintended accidents will be
forecasted and prevented earlier time.
Temperature Monitoring System of the bus duct line uses optical fiber as a temperature monitoring sensor. This sensor
can be embedded in/on Ez-WayTM
bus duct housing.
Using only one fiber, the system can measure distributed temperature of several kilometers.
ABF (Air Blown Fiber) enables easy integration & installation where access is difficult, especially this method is
powerful in the already installed bus duct line.
Easy operation & user-friendly GUI (Graphic User Interface) software
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
2.
One optical
fiber is
thousands of
temperature
sensors
Easy operation
based on
user-friendly
GUI
Immune to
electromagnetic
interference
Safe use in
hazardous
zones
Low weight
& low cost
application
Deployable
where access
is difficult
Easy
integration
& installation
using ABF
Monitors
entire span
simultaneously
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2.6 Design Simulations
13LS CABLE
Design of the LS BUS DUCT is carried out under detailed CAE(Computer Aided Engineering) simulation
processes.
Dynamic analyzing tools of mechanical, thermal and electrical simulations increase the quality and precision of
the LS BUS DUCT products.
Fig. 13.1
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3.1 Straight Feeders
PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
Construction options Table 14
AMP Dimension (mm)
RATING t A W 3W 4W 4W+HE 4W+FE
630 41 107 6.1 6.8 7.1 7.4
800 62 128 8.3 9.6 10.0 10.7
1,000 86 152 9.1 10.8 11.3 12.0
1,250 108 174 10.6 12.6 13.3 14.3
14.1
1,600 164 230 14.4 17.4 18.5 20.0
AL
2,000
6.35
210 276 17.5 21.3 22.8 24.7
2,500 (2)126 352 23.6 28.4 29.9 32.2
3,200 (2)164 428 28.8 34.8 37.0 40.0
3,600 (2)184 468 31.6 37.8 40.8 44.0
14.2
4,000 (2)210 520 36 42.6 45.6 49.3
5,000 (3)184 686 47.4 56.7 61.2 64.4
14.3
6,000 (3)210 764 52.5 63.9 68.3 74.0
630 41 107 10.9 13.3 14.3 15.5
800 41 107 10.9 13.3 14.3 15.5
1,000 57 123 13.9 17.2 18.6 20.3
1,250 73 139 16.9 21 22.9 25.1
14.1
1,600 108 174 24.4 29.5 32.4 35.6
2,000 145 211 30.3 39.5 42.3 46.7
CU 2,500 6.35 195 261 39.6 50.7 55.8 61.6
3,200 (2)108 316 48.8 59 64.7 71.2
3,600 (2)126 352 53.6 67.6 74.4 82.0
14.2
4,000 (2)145 390 60.6 79 84.7 93.4
5,000 (2)195 490 79.2 101.4 111.6 123.3
6,000 (3)145 569 90.9 118.5 127.0 140.0
7,500 (3)195 719 118.8 152.1 167.5 184.9
14.3
Weight (kg/m)
Fig.
Fig. 14.3
Fig. 14.1
※ H : 107.7(3W+GE, 3W+50%E), 115 (4W+GE, 4W+50%E) 125 (4W+100%E)
Fig. 14.2
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15LS CABLE
Flanged end
Flanged end is a part connected to transformer or panel. Elbow-type is also available.
Bus bar hole pattern (1,2,3 stacks are same, all holes are rectangular)
Fig. 15.1
FLANGED END (GE) FLANGED END (50%E, Full E)
※ t : Conductor Thickness A : Hole Pitch ※ t : Conductor Thickness A : Hole Pitch
AMP
Dimensions (mm)
Fig.
630 41 ~
15.2
800 62 ~
1,000 86 40
15.3
1,250 108 50
100
1,600 164 60
15.5
AL
2,000
6.35
210 70
2,500 (2)126 40 15.4
3,200 (2)164 60
3,600 (2)184 60
4,000 (2)210 70
130
15.5
5,000 (3)184 60
6,000 (3)210 70
Table 15.1
t W A B
AMP
Dimensions (mm)
Fig.
630 41 ~
800 41 ~ 15.2
1,000 57 ~
1,250 73 40
15.3
1,600 108 50
2,000 145 50 15.4
CU 2,500 6.35 195 70 15.5
3,200 (2)108 50 15.3
3,600 (2)126 40
15.4
4,000 (2)145 50
5,000 (2)195 70 15.5
6,000 (3)145 50 15.4
7,500 (3)195 70 15.5
Table 15.2
t W A B
100
130
BAR WIDTH 41~62mm
Fig. 15.2
BAR WIDTH 73~86mm
Fig. 15.3
BAR WIDTH 126~145mm
Fig. 15.4
BAR WIDTH 164~210mm
Fig. 15.5
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Cutout and drilling pattern for flanged end
PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
Fig. 16.1
A B C1, C2 D A B C1, C2 D A B C1 C2 D
630 1 240 125 110 155 340 125 160 155 410 125 225 165 155
800 1 240 146 110 176 340 146 160 176 410 146 225 165 176
1,000 1 240 170 110 200 340 170 160 200 410 170 225 165 200
1,250 1 240 192 110 222 340 192 160 222 410 192 225 165 222
1,600 1 240 248 110 278 340 248 160 278 410 248 225 165 278
2,000 1 240 294 110 324 340 294 160 324 410 294 225 165 324
2,500 2 300 371 140 200 430 371 205 200 500 371 270 210 200
3,200 2 300 447 140 239 430 447 205 234 500 447 270 210 239
3,600 2 300 487 140 258 430 487 205 258 500 487 270 210 258
4,000 2 300 539 140 284 430 539 205 284 500 539 270 210 284
5,000 3 300 705 140 245 430 705 205 245 500 705 270 210 245
6,000 3 300 783 140 271 430 783 205 271 500 783 270 210 271
630 1 240 125 110 155 340 125 160 155 410 125 225 165 155
800 1 240 125 110 155 340 125 160 155 410 125 225 165 155
1,000 1 240 141 110 171 340 141 160 171 410 141 225 165 171
1,250 1 240 157 110 187 340 157 160 187 410 157 225 165 187
1,600 1 240 192 110 222 340 192 160 222 410 192 225 165 222
2,000 1 240 229 110 259 340 229 160 259 410 229 225 165 259
2,500 1 240 279 110 309 340 279 160 309 410 279 225 165 309
3,200 2 300 335 140 182 430 335 205 182 500 335 270 210 182
3,600 2 300 371 140 200 430 371 205 200 500 371 270 210 200
4,000 2 300 409 140 220 430 409 205 220 500 409 270 210 220
5,000 2 300 509 140 270 430 509 205 270 500 509 270 210 270
6,000 3 300 588 140 206 430 588 205 206 500 588 270 210 206
7,500 3 300 738 140 256 430 738 205 256 500 738 270 210 256
4W Dimenison(mm) 4W+50%E, Full E Dimenison(mm)3W Dimension(mm)
StacksAMPS
Cutout and Drilling Table 16
AL
CU
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17LS CABLE
Flanged End/Feed in Box
Flanged end box is a part connected to transformer or panel. Elbow-type is also available.
Fig. 17.1
Fig. 17.2
A B C D L A B C D L A B C D1 D2 L
630 1 347 297 410 180X2 270 347 297 510 230X2 270 340 297 580 300 230 270
800 1 379 329 410 180X2 270 379 329 510 230X2 270 379 329 580 300 230 270
1,000 1 392 342 410 180X2 270 392 342 510 230X2 270 392 342 580 300 230 270
1,250 1 414 364 410 180X2 270 414 364 510 230X2 270 414 364 580 300 230 270
1,600 1 470 420 410 180X2 270 470 420 510 230X2 270 470 420 580 300 230 270
2,000 1 516 466 410 180X2 270 516 466 510 230X2 270 516 466 580 300 230 270
2,500 2 592 542 470 210X2 270 592 542 600 275X2 270 592 542 670 345 275 270
3,200 2 668 618 470 210X2 270 668 618 600 275X2 270 668 618 670 345 275 270
3,600 2 708 658 470 210X2 270 708 658 600 275X2 270 708 658 670 345 275 270
4,000 2 760 710 470 210X2 270 760 710 600 275X2 270 760 710 670 345 275 270
5,000 3 926 876 470 210X2 270 926 876 600 275X2 270 926 876 670 345 275 270
6,000 3 1004 954 470 210X2 270 1004 954 600 275X2 270 1004 954 670 345 275 270
630 1 347 297 410 180X2 270 347 297 510 230X2 270 347 297 580 300 230 270
800 1 347 297 410 180X2 270 347 297 510 230X2 270 347 297 580 300 230 270
1,000 1 363 313 410 180X2 270 363 313 510 230X2 270 363 313 580 300 230 270
1,250 1 379 329 410 180X2 270 379 329 510 230X2 270 379 329 580 300 230 270
1,600 1 414 364 410 180X2 270 414 364 510 230X2 270 414 364 580 300 230 270
2,000 1 451 401 410 180X2 270 451 401 510 230X2 270 451 401 580 300 230 270
2,500 1 501 451 410 180X2 270 501 451 510 230X2 270 501 451 580 300 230 270
3,200 1 556 506 470 210X2 270 556 506 600 275X2 270 556 506 670 345 275 270
3,600 2 592 542 470 210X2 270 592 542 600 275X2 270 592 542 670 345 275 270
4,000 2 630 580 470 210X2 270 630 580 600 275X2 270 630 580 670 345 275 270
5,000 2 730 680 470 210X2 270 730 680 600 275X2 270 730 680 670 345 275 270
6,000 3 809 759 470 210X2 270 809 759 600 275X2 270 809 759 670 345 275 270
7,500 3 959 909 470 210X2 270 959 909 600 275X2 270 959 909 670 345 275 270
4W (mm) 4W+50%E, Full E (mm)3W (mm)No. of
stacks
AMPS
Flanged End Box Table 17
AL
CU
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PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
3.2 Fittings
LS BUS DUCT has complete ranges which fit to all the lay-out conditions. The other special parts than 90° angle are
also available.
Designation methods related to turning are specified in figure on the basis of source side and load side. Offset and
combination elbow will be applied only when standard elbow is not applied.
AMPS
630~1,250 500 500
AL
1,600~3,200 600 600
3,600~4,000 700 700
5,000~6,000 800 800
630~2,000 500 500
CU
2,500~4,000 600 600
5,000~6,000 700 700
7,500 800 800
Ver.Elbows Table 18.1
Standard Dimension
Ver.Elbows
X Y
mm mm
AMPS
630~1,250 500 150 500
AL
1,600~3,200 600 150 600
3,600~4,000 700 150 700
5,000~6,000 800 150 800
630~2,500 500 150 500
CU
3,000~4,000 600 150 600
5,000~6,000 700 150 700
7,500 800 150 800
Ver.Offset Table 18.2
Standard Dimension
Ver.Offset
X Y Z
mm mm mm
18 LS CABLE
Elbow-Fittings Offset
Vertical Elbow
Fig. 18.2
Horizontal Elbow
Fig. 18.1
Horizontal Off set
Fig. 18.3
Verticall Off set
Fig. 18.4
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19LS CABLE
Combination
Tee
AMPS
630~1,250 500 500 500
AL
1,600~3,200 600 600 600
3,600~4,000 700 700 700
5,000~6,000 800 800 800
630~2,500 500 500 500
CU
3,000~4,000 600 600 600
5,000~6,000 700 700 700
7,500 800 800 800
Table 19.1
Standard Dimension
Combination Elbow
X Y Z
mm mm mm
AMPS
630~1,250 500 500 500
AL
1,600~3,200 600 600 600
3,600~4,000 700 700 700
5,000~6,000 800 800 800
630~2,500 500 500 500
CU
3,200~4,000 600 600 600
5,000~6,000 700 700 700
7,500 800 800 800
Ver.Tee Table 19.2
Standard Dimension
Ver.Tee
X Y Z
mm mm mm
Fig. 19.1
Fig. 19.2 Fig. 19.3
Horizontal Tee Vertical Tee
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PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
Expansion (If needed)
This Fitting is designed to absorb 25mm longitudinal expansion.
Reducer
This Fitting is used to economical engineering system. Another ratings are produced for customer’s request.
AMP.RATING (A)
630~7,500 1,500 360
Expansion Table 20.1
Standard Dimension
X (mm) Y (mm)
AMP.RATING (A) Standard Dimension
Primary Secondary X (mm)
1,000 630~800
1,250 800~1,000
1,600 1,000~1,250
2,000 1,250~1,600
2,500 1,600~2,000
1,000
3,200 2,000~2,500
4,000 2,500~3,200
5,000 3,200~4,000
6,000 4,000~5,000
7,500 5,000~6,000
Reducer Table 20.2
Fig. 20.1
Fig. 20.2
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Fig. 21.1
Fig. 21.2
21LS CABLE
Wall Flange
Flange is a part used for prevention of empty space in wall, ceiling, and floor opening.
The dimensions of wall opening (cutouts) shall be larger as much as 30mm than external dimensions of LS BUS DUCT.
Floor Openings
The dimension of floor opening (cutouts) shall be
larger on much as 30mm than external dimensions of
Busway.
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Minimum clearances for heat dissipation
Minimum clearances between bus duct and wall, ceiling or beam are shown
Minimum distances
Minimum distances between parallel-installed bus duct in several cases are shown below figures.
PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
Fig. 22.2
Fig. 22.3
3.3 Proximity
Fig. 22.1
P1 110 135 130
P2 150 175 180
P3 190 215 230
Minimum distance of Ez-way Table 22
3W AND 3W AND 4W AND
3W 4W 4W
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23LS CABLE
3.4 Hangers
Vertical Mounting Hangers
Spring hanger is provided to support busway from each
floor. The quantity of springs (rods) provided is depend
on Busway weight. When the height between stories
exceeds 4.5m, a middle support is required. Openings
for attachment are in line on the floor flange, and able to
adjust simply.
The rigid hanger is the same as the spring hanger, but
hasn't any spring, it is used at both ends and middle of
line.
Fig. 23.2
Spring vertical hanger
Fig. 23.3 Fig. 23.4
Fig. 23.5
Rigid vertical hanger
Fig. 23.6 Fig. 23.7
Fig. 23.1
Front type spring hanger Side type rigid hanger
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PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
Horizontal hangers
1. Trapeze Hangers & Single Drop Rod Hangers
Support one for every 1.5 meter in principle. Designed for 12mm diameter drop rods.
2. Wall Hanger
When the trapeze hanger or single drop rod hangers can not be installed in the field,
the wall hangers are usable as shown the figure.
Fig. 24.2
TRAPEZE TYPE (STANDARD)
Fig. 24.1
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3.5 Plug-in Feeders
25LS CABLE
Straight lengths : Plug-in and Tap-off
The lengths of plug-in, tap-off and feeder and the positions of plug-in
hole and tap-off will be provided in order to be convenient for
maintenance of user.
All the standard lengths of plug-in, tap-off, and feeder are 3000mm.
For plug-in feeder, the rated current diverged is up to 800A per phase,
and for tap-off feeder it is up to 1200A.
Fig. 25.2 Fig. 25.3
Fig. 25.1
100~800AF Plug-in type 1,000~1,200A Tap-off type
MCCB FRAME (AF)
“Minimun required Plug-in Hole
Pitch (P)” (mm)
50, 60, 100
200
400
600, 800
1000, 1200
650
650
900
1000
1300
Plug-in Feeder Table 25
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3.6 MCCB (Molded Case Circuit Breaker)
Circuit breakers are available with molded case circuit breaker, in rating from 15 to 1200A, 220 to 600V. ABS
model means a standard type, ABH a high interruptible capacity type, and ABL a current limiting type. All the
models are applied to KS C 8321, JIS C 8370 and IEC 60157-1.
PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
Fig. 26.1
Table 26
50 3, 4 5, 10, 15, 20, 30, 40, 50 25 14 10 5
100 3, 4 15, 20, 30, 40, 50, 60, 75, 100 50 25 25 10
225 3, 4 100, 125, 150, 175, 200, 225 50 25 25 10
ABS
400 3, 4 250, 300, 350, 400 50 42 35 22
600 3, 4 500, 600 100 65 50 25
800 3, 4 700, 800 100 65 50 25
1,000 3, 4 1,000 100 65 65 45
1,200 3, 4 1,200 100 65 65 45
50 3, 4 15, 20, 30, 40, 50 50 25 25 10
ABH
100 3, 4 15, 20, 30, 40, 50, 60, 75, 100 65 35 35 18
225 3, 4 125, 150, 175, 200, 225 65 35 35 18
400 3, 4 250, 300, 350, 400 85 65 50 25
50 3, 4 15, 20, 30, 40, 50 100 65 65 35
100 3, 4 125, 150, 175, 200, 225 125 65 65 35
225 3, 4 250, 300, 350, 400 125 100 85 30
ABL
400 3, 4 250, 300, 350, 400 125 100 85 30
600 3, 4 500, 600 125 100 85 30
800 3, 4 700, 800 125 100 85 30
1,000 3, 4 1,000 125 85 85 65
1,200 3, 4 1,200 125 85 85 65
MODEL FRAME (AF) POLES TRIP RANGE (AT)
MCCB RATINGS
220V 380V 460V 600V
INTERRUPTING RATINGS RMS SYMMETRICAL (kA)
Note: Other brands of MCCB are on request.
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3.7 FDS (Fusible Disconnecting Switch)
27LS CABLE
FDS is a fuse-type switch built in plug-in or tap-off box, and the graph means the rated short-circuit capacity of the
switch.
Fig. 27.1
Table 27
F D S TYPE of FUSE
RATING (A)
MODEL POLES DIN 43620 gL
VC1F 3, 4 NH OO 32, 45, 63, 80
VC2F 3, 4 NH O 100, 125, 160
VC3F 3, 4 NH 1 200, 250
VC4F 3, 4 NH 2 315, 400
VC5F 3, 4 NH 3 630, 800
prospective current Ip(sym.r.m.s.) in kA
a = a. c. Voltage without d. c. component b = a. c. Voltage with 50% d. c. component
max.asymmethcshort-circuitscurrcntandcutoffourrcnt(pcakvaluc)inkA
currentratingofFuselinks
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3.8 Additional Attachments etc
PHYSICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
3.
Determine additional attachments etc.
CT, TD and auxiliary devices can be included in branch unit or breaker, that can perceive the electric status to the
system. The user must conform the exact type of branch unit.
Determine operation method: external door type.
The door of branch unit can be made various type according to customer's demand. Here is type of branch unit's door
shape.
Fig. 28.1
External handle
Fig. 28.2
Push Button
Fig. 28.3
External lever interlock
Fig. 28.4
BOLT FASTENING
Fig. 28.5
Botton
Fig. 28.6
OUTLET
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29LS CABLE
4.1 Impedance and Voltage Drop
The values of impedance of an aluminum and copper conductors are shown as follows.
These are identical values per meter for line to neutral at 60 Hz. In case of 50 Hz, multiply reactance (X) by 0.83
and resistance (R) do not change due to very small frequency effect.
Calculate voltage drop of line to line as following equation. cosθis power factor.
Voltage Drop (Vd) = rated load amperes 3 (R cosθ+ X sinθ)
TECHNICAL DATA
√
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
4.
Actual load current Actual distance (m)
1) Actual Voltage Drop = x Vd x x
Rated load current 100m
Aluminum Bus Bar Table 29.1
Copper Bus Bar Table 29.2
630 7.49 4.07 8.53 6.69 7.34 7.94 8.46 8.90 9.21 9.30 8.18
800 7.49 3.84 8.42 8.20 9.04 9.80 10.49 11.07 11.50 11.67 10.38
1,000 5.49 2.99 6.25 7.79 8.55 9.24 9.85 10.35 10.72 10.82 9.52
1,250 4.39 2.45 5.03 7.91 8.66 9.34 9.94 10.44 10.78 10.86 9.50
1,600 3.10 1.71 3.54 7.09 7.77 8.39 8.94 9.40 9.72 9.80 8.60
2,000 2.40 1.35 2.76 6.96 7.61 8.21 8.73 9.17 9.46 9.53 8.32
2,500 1.86 1.05 2.13 6.73 7.37 7.95 8.45 8.87 9.16 9.22 8.06
3,200 1.54 0.85 1.76 7.05 7.73 8.35 8.89 9.34 9.66 9.75 8.55
3,600 1.35 0.74 1.54 6.94 7.61 8.22 8.75 9.20 9.51 9.60 8.42
4,000 1.20 0.67 1.37 6.93 7.58 8.18 8.70 9.13 9.42 9.49 8.29
5,000 0.93 0.52 1.06 6.71 7.35 7.92 8.43 8.84 9.13 9.19 8.03
6,000 0.80 0.45 0.91 6.92 7.57 8.17 8.69 9.11 9.41 9.48 8.28
7,500 0.62 0.35 0.71 6.71 7.34 7.91 8.42 8.83 9.12 9.18 8.02
Amp
Rating
Impedance x 10-3Ω/100m,60Hz Voltage Drop(/100m)
R X Z 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
630 13.98 4.07 14.56 8.82 10.17 11.48 12.71 13.85 14.87 15.66 15.25
800 7.97 2.62 8.39 6.77 7.74 8.66 9.53 10.32 11.01 11.52 11.04
1,000 6.83 2.21 7.18 7.21 8.25 9.24 10.17 11.02 11.77 12.32 11.84
1,250 5.55 1.82 5.84 7.36 8.41 9.41 10.35 11.22 11.97 12.52 12.01
1,600 3.82 1.23 4.02 6.43 7.36 8.25 9.09 9.85 10.52 11.02 10.60
2,000 3.08 1.00 3.24 6.52 7.46 8.35 9.19 9.96 10.63 11.12 10.67
2,500 2.40 0.80 2.53 6.41 7.32 8.18 9.00 9.74 10.39 10.86 10.40
3,200 1.91 0.61 2.00 6.41 7.34 8.22 9.05 9.82 10.48 10.98 10.56
3,600 1.72 0.55 1.81 6.52 7.46 8.36 9.21 9.99 10.67 11.18 10.74
4,000 1.54 0.50 1.62 6.50 7.43 8.32 9.16 9.93 10.60 11.09 10.64
5,000 1.15 0.37 1.21 6.03 6.90 7.74 8.52 9.24 9.87 10.34 9.94
6,000 1.02 0.33 1.08 6.49 7.43 8.32 9.15 9.92 10.58 11.08 10.63
Amp
Rating
Impedance x 10-3Ω/100m,60Hz Voltage Drop(/100m)
R X Z 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
2) (Load Distribution Constant i)
ii)
F F
F P P P P P
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Short circuit rating test of LS BUS DUCT has been tested considering real short circuit condition according to IEC
60439 1&2 under the ASTA and KEMA inspection. Above figure shows the scene of short circuit strength test of
4000A and its oscillogram of phase to phase. LS BUS DUCT has been confirmed to have high short circuit
withstanding strength because of enforced housing structure and rating of up to 200kA for 4000A.
4.2 Short-circuit Withstand Characteristics
TECHNICAL DATA
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
4.
Short Circuit ratings of phase to phase (kA) Table 30
Amp. Aluminum Copper
Rates 1 sec 3 sec 1 sec 3 sec
630 24 14 36 21
800 42 24 36 21
1,000 50 29 51 29
1,250 62 36 65 37
1,600 95 55 95 55
2,000 121 70 129 75
2,500 132 76 150 107
3,200 169 97 191 110
4,000 200 140 200 149
5,000 200 150 200 200
6,000 200 150 200 200
7,500 - - 200 200
Fig. 30.1
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31LS CABLE
4.3 Temperature rising Test
The temperature rising limit values of LS BUS DUCT shall not be exceeded for specified value as the connection
section of conductor by 70˚C or less and outside duct by 55˚C or less.
Effective heat radiation structure and material properties of LS BUS DUCT prevents the over heating of bus bar,
joint box and its outside duct system within the temperature limit values of IEC 60439 1&2 under the rated
currents.
Fig. 31.1
1
2
4
3
5
6
8
7
9
10
73.9
76.3
63.5
65.5
75.6
Temp (°C)
1
2
3
4
5
Ch
75.3
61.8
64.0
72.4
74.3
Temp (°C)
6
7
8
9
10
Ch
Remarks : Ch 1, 2, 5, 6, 9, 10 are surface of housing
Ch 3, 4, 7, 8 are surface of joint cover.
Temperature Rising Test Table 31
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5.2 Principles
Bus Duct Temperature Monitoring System uses optical fiber as a temperature sensor and can measure
distributed temperature of several thousands of meter with ±0.5°C accuracy.
ABF (Air Blown Fiber) enables easy integration & installation where access is difficult such like a bus way line.
Easy operation & user-friendly GUI (Graphic User Interface)
Temperature Measurement
When the light pulse is launched into the fiber several backscattering lights returns to input end. Temperature based
on the intensity of Raman back-scattered light is used to determine the temperature of the optical fiber sensor. ⇒
Accuracy : ±0.5°C
Distance Measurement
The position of temperature reading is determined by measuring the arrival time of the backscattered light pulse similar
to OTDR (Optical Time Domain Reflectometer)
⇒ Measuring resolution : 1 m
Fig. 32.1
TEMPERATURE MONITORING SYSTEM
for BUS DUCT (OPTIONAL)
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
5.
5.1 Overview
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33LS CABLE
5.3 Bus Duct Application
5.4 Temperature monitoring System Profile
Bus Duct/Transformer temperature
Fire alarm for building & factory
Bus Duct/transformer vibration & noise
Video image transmission
Safety
Early detection & alarming of
abnormal situation
Building/Factory
Monitoring Data
Optical
fiber
◀
Fig. 33.1
Fig. 33.2
Printer Interface
Relays (Volt free)
Etherent (LAN)
Sensor Fiber (Ch1)
– TemPerature Graph
– Hot Spot information
– Alarm Data Etc
– Alarm Data
– Self Monitoring of
System Health
Graphic
User
Interface
PC
Sensor Fiber (Ch2)
Sensor Fiber (Ch3)
Sensor Fiber (Ch4)
Control Room
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5.6 System Products
ABF (Air Blown Fiber) Technology
After installing flexible tube, optical fiber is flown into the tube by air blowing pressure.
Applying various tube connector, it is easy to install fiber in narrow space & curved line.
Shortening the laying duration & minimizing the optical joints & easy to replace.
Air Pressure Device Extending Flying
Range Device
Fig. 34.1
TEMPERATURE MONITORING SYSTEM
for BUS DUCT (OPTIONAL)
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
5.
5.5 Fast & Easy Installation in BUS DUCT Line
LS BUS DUCT temperature monitoring system can provide various application models according
to the customer’s utility condition
Fig. 34.2
M2 2
M4 4 ±0.5
M8 8 2, 4, 6 1
M10 10
M12 12
±1
S15 15
S20 20 1, 2, 4 2 ±2
S30 30
Table 34
Fiber
Type
Model
Range
[km]
Channels
Sampling
Resolution
[m]
Accuracy
[°C]
Multi
mode
Single
mode
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35LS CABLE
Joint assembly instruction
INSTALLATION PROCEDURE
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
6.
Check the contact surface has no damage and contamination.
Inspect the busway run for straightness in all planes.
Insert the "bar ends" to joint kit slowly.
Joint kit
Bar end
Using the torque wrench, tighten the outer bolt head of joint bolt until break off (shear torque = 800 kgf·cm).
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INSTALLATION PROCEDURE
LSC BUS WAY SYSTEM
Ex/Ez/Ef-WayTM
6.
Purpose Quotation ( ) Application System design ( )
Confirming ( ) Producing instruction ( )
Completion data ( )
Project details Delivery details
Project name Drawings
Customer Materials
Contractor Installation
Consultant Powering
BUS DUCT SPECIFICATION AND SCOPE
Type Insulation ( ), Fire resistance ( ), Mini ( ), Baby ( )
Conductor Cu ( ), Al ( ) Voltage Ampere
Plating method Silver plate ( ) , Tin plate ( )
Grounding method Housing ( ), Internal busbar ( 50% , 100% )
IP degree IP42 ( ), IP54/55 ( ), IP65/66 ( )
Duct quality AL ( ), SPCC ( ), SGP ( ), SUS ( )
Wiring 3P3W ( ), 3P4W( ), ( )P( )W(100, 200%)N, Refer to the drawing ( )
Supplying scope Flexible ( ), Connection bar ( ), Hanger bar ( ), Others ( )
Installation specification and scope
Installation method Edgewise ( ), Flatwise ( ), Riser ( ), Mixed ( )
Installation site Indoor ( ), Outdoor ( ), Mixed ( ), Installation level (BOB=FL+ mm)
Plug in Unit Specification and Scope
Plug in unit type ABS ( ), ABH ( ), ABL ( ) Magnatic number 3P ( ), 4P ( ), 2P ( )
Door operation Standard interlock ( ), Bolting ( ), Push button ( ), External Lever int. ( ), button ( )
Switch ampere Voltage ( V), 22kA ( ),42kA ( ), 85kA ( ), 100kA ( ), Others ( )
Prequalified Document for System Design
1. Busduct basic layout drawing : Y ( ) , N ( )
2. TR and Panel specification : Y ( ) , N ( )
3. Busduct installation part construction drawing : Y ( ) , N ( )
4. Utility : Y ( ) , N ( )
Please confirm the following information in the case of order or technologic inquiry
Basic Information of the Project
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37LS CABLE
MEMO
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Overseas Branches
Japan Office
E 16th Fl. Akasaka Twin Tower 17-22, 2-Chome Akasaka,
Minato-ku, Tokyo, Japan
Tel : +81-3-3582-9129 Fax : +81-3-3582-7363
Singapore Office
300 Beach Road #25-07 The Concourse, Singapore 199555
Tel : +65-6342-9162~3 Fax : +65-6342-9164
India Office
C-1, 3rd Fl. Community Centre (Opp. I.I.T Gate)
Safdarjung Development Area, New Delhi 110016 India
Tel : +91-11-4602-1657, 1658 Fax : +91-11-4602-1659
UAE Office
#502 Capricom Tower, Sheikh Zayed Rd., Dubai, UAE,
PO Box 113798
Tel : +971-4-332-9445 Fax : +971-4-332-9446
Jordan Office
#307 4th Fl. Mid Town Plaza, Sweifieh-Subhi Al-Omari St.
PO Box 851885 Amman 11185 Jordan
Tel : +962-6-583-3357 Fax : +962-6-583-3359
Russia Office
Park Place Moscow, 113/1, Leninsky Prospect
E-711, Moscow, 117198 Russia
TEL : +7-495-956-5814 Fax : +7-495-956-5811
Slovakia Office
222 Rybnicna 40, 831 07 Bratislava, Slovakia
Tel : +421-2-3359-5213 Fax : +421-2-3359-5214
Overseas Subsidiaries
LSIC : China Head Office
12th Fl. Huamin Empire Plaza, 726 West Yan’an Rd.,
Shanghai 200050 China
Tel : +86-21-5237-3399, 8997 Fax : +86-21-5237-8996
LSIC : Beijing Office
#05 B-17th Fl. Global Trade Center, 36 Beisanhuan-Dong
Rd, Dongcheng Dt. Beijing, China
Tel : +86-10-5825-6011 Fax : +86-10-5825-6015
LSCT
East of Jing-Jin, Express Yixingbu Toll Gate Beichen,
Tianjin, China
Tel : +86-22-2699-7618 Fax : +86-22-2699-7617
LSAS
Yu-Huangling Industrial Area, Xiazhuang, Chengyang
District, Qingdao, China
Tel : +86-532-8096-8888 Fax : +86-532-8096-5688
LSEQ
Yu-Huangling Industrial Area, Xiazhuang, Chengyang
District, Qingdao, China
Tel : +86-532-8096-2266 Fax : +86-532-8096-2288
LSCW
LS Industrial Park, Xin Mei Rd., New Dt. Wuxi 214028, China
Tel : +86-510-8811-9000 Fax : +86-510-8534-5341
LSMW
LS Industrial Park, Xin Mei Rd., New Dt. Wuxi 214028, China
Tel : +86-510-8299-3888 Fax : +86-510-8299-3889
LS-VINA
So Dau Precint, Hong Bang Dt., Hai Phong, Vietnam
Tel: +84-31-540750 Fax: +84-31-540241
LSCV
Nhon Trach Il-Lockhang IZ, Nhon Trach District, Dong Nai
Province, Hochiminh, Vietnam
Tel: +84-61-356-9037 Fax: +84-61-356-9036
LSCM
Suite 7A, Menara Northam, 55 Jalan Sultan
Ahmad Shah, Penang 10050 Malaysia
Tel: +60-4-588-9609(34) Fax: +60-4-588-9607
LSCA
920 Sylvan Avenue, Englewood Cliffs, NJ 07632, USA
Tel: +1-201-816-2253 Fax: +1-201-816-2984
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Global Network
Anyang Plant (Gyunggi Province)
555 Hogwe-dong, Dongan-gu,
Anyang, Gyonggido, Korea
Tel. +82-31-428-4114
Gumi Plant (Gyungbuk Province)
190 Gongdan-dong, Gumi,
Gyongbuk Province, Korea
Tel. +82-54-469-7114
Indong Plant (Gyungbuk Province)
643 Jinpyeong-dong, Gumi,
Gyongbuk Province, Korea
Tel. +82-54-469-7050
Head Office
Floor Nos. 19 and 20, ASEM Tower, 159,
Samsung-dong, Gangnam-gu, Seoul Korea
Tel. +82-2-2189-9114
Jeonju Plant (Jeonbuk Province)
778 Jeonju 3 Industrial Complex
Yongnam-ri, Bongdong-eup, Wanju-gun
Jeonbuk Province, Korea
Tel. +82-63-279-5114
Jeongeup Plant (Jeonbuk Province)
938 3th Industrial Complex,
Taegok-ri, Buk-myeon, Jeongeup,
Jeonbuk Province, Korea
Tel. +82-63-530-4114
Central Research Lab
555 Hogwe-dong, Dongan-gu,
Anyang, Gyeonggido, Korea
Tel. +82-31-450-8114
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www.lscable.com
555 Hogye-dong Dongan-gu Anyang-si, Gyeonggi-do, 431-831, Korea
BUS DUCT TEAM : Tel 82-(0)31-428-4270~4280 Fax 82-(0)31-428-4281
INTERNET : http://www.lscable.com E-MAIL : busduct@lscable.com LS BUS DUCT Ver.6.5, 2008.10
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Catalog busbar ls 05. busduct catalogue e series ver 6.5

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