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PROCUREMENT
EXPEDITING
Table of contents
Introduction
Expediting Work Flow
Expediting Execution Plan
Interdiscipline Demarcation
Typical Causes of Delays
Challenges
Questions & Answers
Introduction
a. Objective
◦to ensure audience‘s awareness of the Expediting
Activities based on Technip Expediting Procedure, the
timing of these activities so that they could anticipate the
upcoming activities and know the parties that they need
to communicate and coordinate these activities with.
KEBIJAKAN UMUM
a. meningkatkan kualitas perencanaan Pengadaan Barang/Jasa;
b. melaksanakan Pengadaan Barang/Jasa yang lebih transparan, terbuka, dan kompetitif;
c. memperkuat kapasitas kelembagaan dan sumber daya manusia Pengadaan
Barang/Jasa;
d. mengembangkan E-marketplace Pengadaan Barang/Jasa;
e. menggunakan teknologi informasi dan komunikasi, serta transaksi elektronik;
f. mendorong penggunaan barang/jasa dalam negeri dan Standar Nasional Indonesia
(SNI);
g. memberikan kesempatan kepada Usaha Mikro, Usaha Kecil, dan Usaha Menengah;
h. mendorong pelaksanaan penelitian dan industri kreatif; dan
i. melaksanakan Pengadaan Berkelanjutan.
PRINSIP PENGADAAN
B/J
EFISIEN
AKUNTABEL
ADIL/TDK
DISKRIMINATIF
BERSAING
TERBUKA
TRANSPARAN
EFEKTIF
Prinsip-prinsip Procurement
Prinsip-prinsip Procurement
Prinsip-prinsip tersebut adalah :
Efisien, berarti pengadaan barang/jasa harus diusahakan dengan menggunakan
dana dan daya yang minimum untuk mencapai kualitas dan sasaran dalam waktu
yang ditetapkan atau menggunakan dana yang telah ditetapkan untuk mencapai
hasil dan sasaran dengan kualitas yang maksimum.
Efektif, berarti pengadaan barang/jasa harus sesuai dengan kebutuhan dan
sasaran yang telah ditetapkan serta memberikan manfaat yang sebesar-besarnya.
Transparan, berarti semua ketentuan dan informasi mengenai pengadaan
barang/jasa bersifat jelas dan dapat diketahui secara luas oleh penyedia
barang/jasa yang berminat serta oleh masyarakat pada umumnya.
(Perpres No. 54 tahun 2011 jo Perpres No. 16/2018).
Prinsip-prinsip …
Terbuka, berarti pengadaan barang/jasa dapat diikuti oleh semua penyedia
barang/jasa yang memenuhi persyaratan/kriteria tertentu berdasarkan ketentuan
dan prosedur yang jelas.
Bersaing, berarti pengadaan barang/jasa harus dilakukan melalui persaingan yang
sehat diantara sebanyak mungkin penyedia barang/jasa yang setara dan memenuhi
persyaratan, sehingga dapat diperoleh barang/jasa yang ditawarkan secara
kompetitif dan tidak ada intervensi yang mengganggu terciptanya mekanisme pasar
dalam pengadaan barang/jasa.
Adil/tidak diskriminatif, berarti memberikan perlakuan yang sama bagi semua calon
penyedia barang/jasa dan tidak mengarah untuk memberi keuntungan kepada pihak
tertentu, dengan tetap memperhatikan kepentingan nasional.
Akuntable, berarti harus sesuai dengan aturan dan ketentuan yang terkait dengan
pengadaan barang/jasa sehingga dapat dipertanggungjawabkan.
ETIKA PENGADAANKetentuanKodeEtik
Pengadaan
KetentuanGood
Governance
ETIKA
Menghindari
penyalahgunaan
wewenang
Tidak menerima,
menawarkan atau
menjanjikan
Tertib &
tanggung
Jawab
Profesional,
Mandiri dan
menjaga rahasia
Tidak saling
mempenga ruhi
Menerima dan
tanggung jawab thd
sgl keputusan
Mencegah
pemborosan
Menghindari
conflict of interest
Introduction
b. Who is an Expeditor?
An expeditor is someone who facilitates a process. It is a position or role
found within project management, construction, purchasing and
production control.
An Expeditor may be mostly related to a Supply Chain related business.
An expeditor's role is primarily to look at the requirement levels in the
business and fulfill the demands by either rescheduling in or
rescheduling out the delivery date on the Purchase Order.
The expeditor is also responsible for making sure there is no line
stopping situation for a business. The key metrics which an expeditor
influences may be - Ontime Delivery, Cash Flow Cycle and Inventory
Management.
Expediting Execution Plan
INVOLVED
ITEM KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
PHASE I (KICK-OFF)
1 SET-UP CENTRAL FILING:
Central Filing with Proper Filing Index needs to be established for
proper filing during execution of the Purchase Order. Nowadays, we
concentrate on eFiling, whereby we keep all essential documents and
correspondences in a common Project Folder. As for email
correspondences, we have a common eMailbox for Expediting,
whereby we keep all eMail correspondences for record and traceability
purposes.
-1wk APO Filing Index & E-filing Index SC/ Ex
2 1ST CONTACT
Informing vendor the Expeditor in charge of the PO, providing Vendor
with the necessary Templates.
Vendor to confirm the return of PO Acknowledgement & provide their
Job/Reference Number.
+2days APO 1st Contact Fax / Email,
Templates: Monthly Progress
Report, Shipping Invoice,
Packing List, Packing Note,
Inspection Notification etc.
Ex/ V
3 1ST MARIAN INPUT
Expeditor to update as a minimum, PO Criticality Level, Contact
Details, Routing Method, Progress Milestones & Delivery Dates. Once
Project schedule is available, The Forecast Start and Finish dates for
each Progress Milestones need to be populated.
:
+1wk APO Purchase Order + PO Index,
Marian
Ex
APO = AFTER PO ISSUANCE
SOM = START OF MANUFACTURING
CR = CARGO READY FOR COLLECTION
AAS = ARRIVAL AT SITE
V = VENDOR / SUPPLIER
Ex = EXPEDITOR
I = INSPECTOR
DCC = DOCUMENT CONTROLLER
B = BUYER
PE = PACKAGE ENGINEER
PPM = PROJECT PROCUREMENT MANAGER
L = LOGISTICS
FF = FREIGHT FORWARDER
AO = TECHNIP AFFILIATE OFFICE
SC = SECRETARY
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
4 KICK-OFF MEETING:
KOM is essential to re-clarify & reconfirm all the issues discussed &
agreed during Pre-Award/ Bid Clarification Meeting.
Order Execution should be the main Agenda which shall comprise of
Review of Inspection and Test Plan, GA Drawings, P&ID,
Manufacturing Monitoring & Reporting, Inspection, Logistics
arrangement and submission of Vendor Document (based on SR Part
II).
Update Marian/ Expediting Report should there be new information
resulting from the KOM (Routing Method/Contacts/Delivery
Dates/Milestones etc)
+2wk / +1mth
APO (Depending
on the type of PO
–> Bulk/Package)
KOM Notification Fax + Agenda
+ Communication Channel
Ex/ PE/ DCC/
L/ I/ B/ V
5 BANK GUARANTEE (AS PERFORMANCE BOND)
Bank Guarantee is required as a Performance & Warranty Bond to
cover 10% (please check each PO for confirmation on amount and
validity) of the order value, with validity period ending 12 months after
provisional acceptance of the plant by OWNER (might be different
depending on project requirement). Without Bank Guarantee
submitted, we are not obliged to process/make payment to Vendor’
Invoice.
With 1st Milestone
Invoice
Bank Guarantee Format B/ V
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
PHASE II (ENGINEERING, PROCUREMENT & MANUFACTURING)
1 VENDOR DATA REVIEW CYCLE/ENGINEERING:
A0001 List of Vendor Documents & Drawings should be based on SR
Part II and discussed during KOM on agreed submission dates. Priority
Documents are indicated in SR Part II. Expeditor is only responsible to
expedite the 1st submission of Priority Documents and those documents
indicated in Milestone Payment. However, for the sake of maintaining
the PO Delivery Date, Expeditor is encourage to regularly help expedite
the submission/ resubmission of documents/ drawings until they reach
Code 2.
[Why is engineering progress important?]
+1mth APO SR Part II, Vendor Data Master
List, Manufacturing Schedule,
Inspection & Test Plan, General
Arrangement Drawing, P&ID,
Performance Curves, Block
Diagram, I/O List, etc.
(In-depth Knowledge of our
EDMS/VDB System is a
prerequisite for successful
monitoring of Vendor Data
Status)
V/ DCC/ PE/
Ex
2 SUB-ORDERS STATUS
Expeditor to obtain from Vendor on regular basis (monthly) the status of
Vendor’ Sub-Orders for Main Equipment/Materials. This would show if
vendor is getting their components/materials on time as indicated in their
Project Schedule.
This would also indicate when vendor would receive engineering
deliverables from their sub-vendors.
[Why is Sub-Order Status important?]
+1-2mth APO Sub-Order Procurement Status,
Un-Priced Sub-Orders
V/ Ex
3 INSPECTION & EXPEDITING SERVICES ENGAGEMENT FROM
OTHER TECHNIP OFFICES:
Inspection & Expediting Services if required, (Criticality Level 1&2), will
be sourced via nearest Technip Office.
+1mth APO Quality Documents (Type B
Documents), Inspection & Test
Plan & Production Schedule,
Expediting Assignment Letter &
CDI
V/ Ex/ AO
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
4 PRE-INSPECTION MEETING/ PRE-PRODUCTION MEETING:
PIM/PPM is held to:
a) confirm the inspection activities to be performed by Inspector and
also Vendor’s agreement to comply with the Approved/ Appraised
Procedures/Documents.
b) Ensure that all Quality Documents are Approved/ Appraised at
least to Code 2. (At least the ITP)
c) Go through Manufacturing programme/schedule for the order.
-1wk SOM All Quality & Priority Documents
(GAD, P&ID etc) to be at least
Code 2 & Production Schedule
V/ AO/ I/ Ex /
PE
5 MONTHLY PROGRESS REPORT SUBMISSION:
Vendor is required to submit Monthly Progress Report for our
monitoring purpose. Should there be any slippage, Vendor is required
to provide explanation, and reasoning and mitigation plan for the delay.
As much as possible, we need to push Vendor, to maintain the
originally agreed/promised Delivery Date. Please refer Expediting
Criticality Level on Expediting Frequency.
[How to review Monthly Progress Report?]
+4wks APO
(please refer SR
Part II)
Progress Report Format.
Monthly Progress Report, as a
minimum, should have the
following:
 Engineering Status via
updated A0001: Vendor
Document & Drawing List
 Procurement Status via
Sub-Order Procurement
Status
 Inspection & Testing Look
A Head
 Overall & Manufacturing
Progress via the Project
Schedule
 Photos of Manufacturing
Progress (For Packages &
Vessels)
V/ Ex/ PE
6 ALERT NOTICE
An Alert Notice to be issued to Project and other relevant parties in the
Project when there is Potential Impact to Cost, Technical and Delivery.
+1day Slippage
Made Known.
Alert Notice Template; attach
the email correspondence with
vendor.
Ex/ Project/
PE/ B/ PPM/ I
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
7 PROGRESS/ STATUS REPORTING
Expeditor is expected to maintain their personal daily Status updates
and update Marian as necessary.
Expediting Coordinator is expected to review Marian updates with the
Expeditors on a regular basis.
Field Expediting visit if necessary will be conducted. Expeditor to
prepare (reviewed by Expediting Coordinator) an Expediting Visit Report
and distribute within 48 hours after performing the visit.
This visit plans need to be indicated in the Expediting 3 Week Look
Ahead.
Biweekly Email/Fax correspondences,
Teleconference, Marian, Field
Expediting Report, Inspection
Report
Ex / Marian
Team
8 FACTORY ACCEPTANCE TEST / FINAL INSPECTION
FAT and or Final Inspection will be performed prior to the Release of an
Order.
-2wks CR FAT Procedure, Inspection
Notification
V/ AO/ I/ PE/
Ex
9 INSPECTION RELEASE CERTIFICATE
IRC will be issued by Inspector after completion of FAT/Final Inspection
and close out of OWL (Outstanding Work List). Expeditor to expedite the
OWL closure.
-1wk CR Inspection Release Certificate &
signed Outstanding Work List
AO/ I/ V/Ex
10 RELEASE FOR PACKING AND DELIVERY
Upon received of IRC & signed OWL, Expeditor will issue a Release For
Packing & Delivery. Only Release For Packing if the consignment is
meant to be stored for a few months prior to collection.
Our release need to be copied to Marian Team for input into Marian
System. Expeditor’s involvement in Marian update stops here.
-1wk CR Release For Packing & Delivery,
Packing List & Packing Notes.
Material Certificate Summary &
Materials Test Certificates (Mill
Certificates)
Ex/ V/ Marian
Team
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
PHASE III (SHIPPING)
1 VESSEL BOOKING
It is always an advantage to Pre-Alert Logistics for shipments of
Oversized/ Bulk Cargo requiring Conventional Vessels.
For Packages, Estimation of Weight & Dimension if not provided by
Vendor could be found from the General Arrangement Drawing. Need to
check if Cargo/Marine Surveyor is required.
Sometimes, Pre-Shipping Meeting would also be held, depending on
the criticality of the Equipment.
-1mth CR Preliminary Packing Lists, Port
of Export, Vendor’s Contact
Details, Packing & Preservation
Procedure, Lifting/Transport
Drawing.
V/ Ex/ L
2 SHIPPING DOCUMENTS
Expeditor to obtain and review Shipping Documents submitted prior to
forwarding them to Logistics.
Expeditor to ensure the correctness of description and quantity of the
equipment/ materials being shipped.
-1wk CR Proforma/Shipping Invoice,
Packing List/Packing Notes,
Certificate of Origin,
Phytosanitary/Fumigation
Certificate (ISPM15)
Ex/ V/ L
3 TAX EXEMPTION & IMPORT PERMIT APPLICATION:
Logistics are responsible for this.
-1mth CR Proforma/Shipping Invoice,
Packing List/Packing Notes,
Master Exemption List, Import
Permit Application Form.
L
4 CUSTOM CLEARANCE:
Custom Clearance is the responsibility of our appointed Forwarder, and
under the purview of Logistics.
Arrival at Port Proforma/Shipping Invoice,
Packing List/Packing Notes, Bill
of Lading/Airway Bill, Certificate
of Origin, Tax Exemption
Approval, Approved Import
Permit
FF/ L
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
PHASE IV ( SITE RECEIVING)
1 OFF-LOADING/DISCHARGE:
This is the demarcation between our Freight Forwarder and Site
Material Management Team.
AAS Delivery Order, Packing List &
Packing Notes, Transport
Drawing etc.
FF/Site
2 GOODS INWARDS/RECEIVING INSPECTION:
Upon arrival of Goods (Equipment/Materials), Site would perform
Quantitative (number of packages & quantity of materials received) &
Qualitative (NDE Testing, check condition & quality of materials
received, if necessary) Receiving Inspection.
OVERAGE, SHORTAGE & DAMAGED REPORT / NCR
Should an OSD or NCR is discovered at Site, Expeditor to follow up
with vendor until closure of the OSD & NCR.
+1wk AAS
+2wks AAS
Packing List & Packing Notes,
General Arrangement Drawing.
OSD Report prepared and
maintained by Site Material
Management Team.
Site
Site/ Ex/ V
3 FINAL VDB/MDRB SUBMISSION:
Vendor is required to submit the number of copies as indicated in PP-
218 of Coded 3 and Properly Compiled/Filed Installation & Operations
Manual, Test Certificates, Qualified/Appraised Documents/Drawings.
Sometimes, Engineer would ask vendor to include Packing List/Notes
and Certificate Of Origin in the Final VDB.
+1mth CR Final Vendor Data Book & Final
Manufacturing Data Record
Book, PP-218
DCC/Ex/PE/V
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
PHASE V (INVOICING)
1 INVOICE REVIEW & APPROVAL
Vendor’s Invoice submission will be recorded by Account in PO Follow
Up Sheet (AFP Attachment) and NIP List (Varies slightly depending on
Project requirement. In the near future, this will be managed using
GEOS). Expeditor to immediately verify that all supporting documents
are available and in order.
Should there be insufficient supporting document, Expeditor to request
from Vendor and inform Vendor that the invoice is placed On Hold until
the missing documents are supplied.
+1day Received
of AFP
Invoice, Supporting Documents
(as required by each milestone),
AFP & PO Follow Up Sheet
Ex/ PPM/ SC/
V
PHASE VI (WARRANTY)
1 Determine Warranty Duration (Based on Delivery). +1wk CR FCA – Inspection Release
Certificate/ Release Note
L/ I/ Ex
2 Determine Warranty Duration (Based On Commissioning or Initial
Acceptance by Client).
+1wk AC Successful Commissioning
Notification to Vendor / Initial
Acceptance Certificate from
Client
Site/Ex
3 Get Vendor to revise Bank Guarantee. -4wk Expiry of
BG
Revised BG to cover the whole
duration of the Warranty
B/ Ex/ V
Expediting Execution Plan (continued)
INVOLVED
ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO
PARTIES
PHASE VII (CLOSE OUT)
1 FEEDBACK REPORT
This is to rate Vendor’ Performance throughout the execution of the PO.
+1wk Final
VDB/MDRB
Submission
Feedback Report Template
[To include feedback write up]
Ex/ PE/ B/ I/
PPM
2 PENALTY REPORT
This is to ascertain/calculate the amount of applicable Penalty. Provide
recommendationand justification.
+1wk Final
VDB/MDRB
Submission
Penalty Report Template Ex/ PE/ I/
PPM/ Project
3 CLOSE OUT MEETING
This need to be arranged if we wanted to impose Penalty/ Backcharges/
Penalty+Backcharges to vendor.
An amicable resolution is expected at the end of or subsequent to the
meeting.
+2wk Final
VDB/MDRB
Feedback Report/ Penalty
Report/ Backcharges List/ VDB
History Print Out etc
Ex/ PPM/ Cost
Control/ Site
4 APPROVAL OF FINAL INVOICE
This will be done upon completion of activities 1, 2, 3 above.
+2wks Close Out
Meeting/ Final
VDB/MDRB
Submission
Final Invoice, Final Invoice
Check List, Final VDB/MDRB
Transmittals, Feedback Report,
Penalty Report, Performance
Bond Validity & Reconciled PO
Amount, confirmed OSD closure
& submission of COO.
(to list down the check list).
Ex/ PPM/ SC
Expediting Execution Plan (continued)
RECOMMENDED AND ESSENTAIL DOCUMENTS:
(Note: Doc Reference Number could be different from Project to Project and Company to Company)
Doc Reference Rev. Rev.Date
Document Title
0 Insurance Claims Procedure
0 Project Execution Plan
0 FILING AND ARCHIVING PROCEDURE
1 Smartplant Implementation Plan
0 Equipment-Material Critical Rating
0 Project Equipment Lists
0 Documents Class
1 Instructions Concerning the Vendors' Documents Required by the Requisition
0 Electronic Format Rule for Vendor Documents
2 Final Vendor Data and Manufacturers Data Record Books
1 Vendor Documents Numbering Procedure
1 Engineering Plan
1 Vendor Document Management Procedure for Bulk Material Requisitions
0 Document Management Procedure
2 Electronic Communication Procedure for Vendor Documents - JVD Bulk Material Requisitions
0 Managementof changes in C&I - Control & Instrumentation ModificationRecord (C&IMR)
Expediting Execution Plan (continued)
0
Doc Reference Rev. Rev.Date Document Title
2 Project Quality Plan
2 Overall Procurement Plan
2 Packing, Marking and Shipping Instructions
2 Site Services Conditions for Supplier's Specialists
2 Purchasing Procedure - General Terms and Conditions for Purchase
3 Project Expediting Procedure
2 Vendor Quality Control - Inspection Procedure
0 TRAFFIC AND LOGISTIC PLAN CUSTOMS CLEARANCE PROCEDURE
0 Non Conformance Procedure at Vendor's
0 PARTICULAR TERMS AND CONDITIONS FOR PURCHASE OF DQR PROJECT
SUPPLIES (PTC)
2 Project Master Vendors List
2 Two-Year Spare Parts Procurement Procedure
1 Instructions to Vendors for 2Y SP Record Preparation
4 Standardization and Bulk Procurement Procedure
0 Particular Terms and Conditions (TPC) for Purchase of Project Supplies (Onshore)
Site Material Management Procedure – OSD
Interdiscipline Demarcation
a. Between Expeditor-Buyer



Buyer to follow up the received of clean PO Acknowledgement from Supplier.
Buyer to follow up and review the Bank Guarantee/Performance Bond from
Supplier. Buyer is the focal point for all Post Award Commercial matters
requiring PO Amendments.
b. Between Expeditor-Requisition Engineer


Requisition Engineer shall manage the Technical portion of the KOM.
Requisition Engineer shall be responsible for all Technical matters, including changes to Scope of
Supply, Technical Deviations, Concessions and Engineering related Non-Conformance issued by
Inspection.
Requisition Engineer shall expedite resolution of Technical issues, return of Non-Priority A-
Documents.

Interdiscipline Demarcation
(continued)c. Between Expeditor-Document Controller


Document Controller to send an email rejecting documents from Supplier.
Document Controller to assist Requisition Engineer in expediting the return/re-issuance of
Non-PriorityA-Documents.
Expeditor shall expedite the issuance of Final VDB & MDRB once the Draft VDB & MDRB had
been accepted/approved by Requisition Engineer.

d. Between Expeditor-Inspection


Expeditor shall ensure timely issuance of Inspection Notice.
Inspection shall expedite and ensure timely issuance of Inspection Visit Report (48hours) and
Inspection Release Certificate (24hours).
Expeditor shall ensure timely closure of OWL.
Inspection shall follow up with Requisition Engineer for timely closure of Non-Conformance.


e. Between Expeditor-Logistics
 Expeditor shall ensure timely issuance of Shipping Documents.
 Expeditor shall review the correctness of the content of Shipping Documents, Logistics to
ensure the format is correct and advise should additional information is required.
Typical Causes of Delays
#
SUPPLIER CONTRACTOR
CAUSES MITIGATION CAUSES MITIGATION
A. ENGINEERING
1 Delay in getting Vendor Document
issued / revised and issued.
- For big packages - Weekly
teleconference.
- Full time Inspector cum expeditor
at supplier's premise.
Delay in finalising the review of
Vendor Documents - due to
workload.
Keep Vendor Document Review to
3 Cycles with Face to Face / VC /
Teleconference review in
between, as necessary.
2 Pending input from Sub-
Vendor/Supplier (eg, Electrical and
Instrumentproducts for
Mechanical Packages)
Delay in getting inputs from
Suppliers (eg Top Drawings for
interlocking Valves, Serial
Mapping, I/O Lists etc)
For long lead and big packages,
supplier to stationed a
project/designengineer in TP
Office, for engineering
coordinationwork.
3 Deviating from agreed technical
requirements (during Bidding) - eg.
piping items material type.
Supplier to fully comply to what
they have agreed. Else, Deviation
Request with cost deduction need
to be submitted for consideration.
Changes to PDS - Process Data
Sheet
Supplier to be notified earliest
possible.
4 Increase in MTO Quantity for bulk Supplier to be notified earliest
possible.
5 New specification(s) to be adopted
post PO.
Supplier to be notified earliest
possible.
Typical Causes of Delays
#
SUPPLIER CONTRACTOR
CAUSES MITIGATION CAUSES MITIGATION
B. PROCUREMENT
1 Procurement process takes too
long - too many red tape.
Supplier to improve their
Procurement process.
Delay in reviewing/approvingGAD
or other documentsthat would
hold up supplier's procurement.
Vendor to inform/identofy and
Engineer to prioritise the review of
these documents.
2 Slow Sub-Supplier progress Close monitoring - physical visits Delay in issuing PO Amendment Supplier to agree on unsigned PO
Amendment copy / email
confirmation by Contractor's
Procurement Manager?
3 Lack of Main Sub-Suppliers'
progress monitoring
To send Third Party or make
physical visit.
4 Lack of control/influence over
Main Sub-Supplier.
To send Third Party or make
physical visit.
Typical Causes of Delays
(Continued)
#
SUPPLIER CONTRACTOR
CAUSES MITIGATION CAUSES MITIGATION
C. MANUFACTURING
1 Casting defective, recasting
required
3rd Party to be employed fulltime
to witness all casting activities.
2 Piping / Structural materials not
meeting project specifications
Specification to be reviewed by
Contractor prior to SPO issuance.
3 Main Sub-Orders delivery delay - supplier to use fastest mode of
delivery
- component to be installed at site
at supplier' cost
D. INSPECTION AND TESTING
1 Not ready for FAT due to internal
test failures.
To immediately notify
Contractor/Client& arrange
immediately after rectification.
Inspector not available for
Witness/Hold Points
2 Re-Test To immediately notify
Contractor/Client& arrange
immediately after rectification.
Engineer nominated to witness
FAT, has Visa issues / travelling
difficulties.
Decisionto be made early and
engineer identified, so that
travelling necessities could be pre-
arranged.
3 Delay in issuance of Quality
Documents (B-Type documents),
resulting in delay of PIM
Expeditor to follow up closely. Delay in reviewing and returning
Quality Documents (B-Type
documents)
Inspector to prioritise the review
of critical Type B documents
(ITP/QCP).
Typical Causes of Delays
(Continued)
#
SUPPLIER CONTRACTOR
CAUSES MITIGATION CAUSES MITIGATION
E. PACKING
1 Delay in nominatingPacker, if
packing is to be outsourced.
Potentially further delay in pick-up
date, which will have direct impact
on departure date or need to
postpone the shipment.
Upon release for packing issued,
packing shall be completed in
certain period (depending on nos
of packages and type of
equipment / material)
2 Insufficient packing / packing not
meeting specification.
Marine Insurance is not covered
due to poor packing
method/material.
Only appoint international or local
certified packer or packing
company
Typical Causes of Delays
(Continued)
#
SUPPLIER CONTRACTOR
CAUSES MITIGATION CAUSES MITIGATION
F. SHIPPING
1 Delay in issuance of Transportation
Drawing
Impact on carrier / liner planning
especially for stowage / lashing /
securing plan and potentially will
be roll-over to the next following
shipment
Set-up min / max period for
issuance / review / comment/
approval for shipping documents/
transport drawing for each party
Taking too long to review Shipping
Documents / Transportation
drawing.
2 Delay in issuance of Shipping
Documents (Proforma Invoice,
Packing List & Packing Notes for
review)
Potentially further delay in pick-up
date, which direct impact on
departure date or need to
postpone the shipment.
Set-up min / max period for
issuance / review / approval of
shipping documents
Vessel availability or the lack of it.
3 Special Export Formalities
Potentially further delay in pick-up
date, which direct impact on
departure date or need to
postpone the shipment.
Request supplier to advice their
products HS customs tariff code
upon PO award therefore details
checking by forwarder will be done
much earlier whether such
consignmentsubject to export
permit requirements or not
Forwarder taking too long to
secure an available vessel
Typical Causes of Delays
(Continued)
#
SUPPLIER CONTRACTOR
CAUSES MITIGATION CAUSES MITIGATION
F. SHIPPING
4 Permit for Local transport
No local transportation movement
will be executed until the approval
is granted from the local transport
authority, therefore potentially a
delay in local transport to
destination.
Definitionof heavy and or oversize
cargo need to be define at the
beginning of the project, therefore
any consignment beyond
mentioned criteria to be applied
for transport permit as earlier as
possible.
Custom Import Clearance.
5 Actual/physical of the goods is not
the same as documentedin
shipping documents (such as
weight, dimensions, etc)
Potentially the shipment will be
rejected by carrier / liner (which
will impact the delay in shipment)
or commercial cost of freight will
increase (if weight and or
dimension is increase) or decrease
(if weight and or dimension is
decrease)
Supplier / vendor (including
packer, if outsource) need to
physically measure and weight
each package prior issuance /
distribute their shipping
documents or packing inspection
to be conducted either by
forwarder / logistic
Challenges
NO. CHALLENGES TYPE MITIGATION PLAN
1 Lack of Cooperation from Project Team Internal Identify Project Requirement
Indentify Focal Point and his/her superior
Responsibility must be clear (a Responsibility Matrix to be
created)
2 Miscommunication Personal To confirm verbal discussion in writing (email/fax etc)
3 Stubborn & Non-Performing Vendors External Send warning email/fax/letter
Face to Face Meeting
Make Field Expediting Visit
Get affiliate Office to send expeditor/inspector
Get Global Procurement assistance.
4 Incorrect/Incomplete Information from Vendor External Face to face meeting / VC
5 Project Procedure/Specification Not Clear Internal Face to face meeting / VC
6 Time Difference Personal Set an appropriate time for teleconference via email.
7 Poor Cooperation from Vendor External Face to Face Meeting
Make Field Expediting Visit
Get affiliate Office to send expeditor/inspector
Get Global Procurement assistance.
8 Too much time taken for document review Internal/
External
To give reminders to engineer/vendor
9 Urgent request for materials before Contractual
Delivery Date
Internal To accommodate as much as possible and ensure that
materials are not delayed.
Challenges (continued)
NO. CHALLENGES TYPE MITIGATION PLAN
10 Lack Of Engineering Knowledge Personal To ask engineer for help.
11 Disagreement In Making Decision Internal To seek a third party’ opinion (superior)
12 Overloaded Personal Load to be properly distributed by coordinator
13 Time Management Problem Personal - could be related to 12
14 Late formalization of PO upon engineering
changes
Internal Engineering changes to be passed on to expeditor once made.
15 Delay in vessel booking Internal/
External
To alert Logistics of potential shipment.
Send pre-alert if necessary.
Keep Logistics/Freight Forwarder in copy when communicating
on Progress
16 Non-Availability of Inspector to perform
inspection
Internal Engage 3rd Party Inspector to perform urgent inspection.
17
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Procurement Expediting _ Materi Training SCM

  • 2. Table of contents Introduction Expediting Work Flow Expediting Execution Plan Interdiscipline Demarcation Typical Causes of Delays Challenges Questions & Answers
  • 3. Introduction a. Objective ◦to ensure audience‘s awareness of the Expediting Activities based on Technip Expediting Procedure, the timing of these activities so that they could anticipate the upcoming activities and know the parties that they need to communicate and coordinate these activities with.
  • 4. KEBIJAKAN UMUM a. meningkatkan kualitas perencanaan Pengadaan Barang/Jasa; b. melaksanakan Pengadaan Barang/Jasa yang lebih transparan, terbuka, dan kompetitif; c. memperkuat kapasitas kelembagaan dan sumber daya manusia Pengadaan Barang/Jasa; d. mengembangkan E-marketplace Pengadaan Barang/Jasa; e. menggunakan teknologi informasi dan komunikasi, serta transaksi elektronik; f. mendorong penggunaan barang/jasa dalam negeri dan Standar Nasional Indonesia (SNI); g. memberikan kesempatan kepada Usaha Mikro, Usaha Kecil, dan Usaha Menengah; h. mendorong pelaksanaan penelitian dan industri kreatif; dan i. melaksanakan Pengadaan Berkelanjutan.
  • 6. Prinsip-prinsip Procurement Prinsip-prinsip tersebut adalah : Efisien, berarti pengadaan barang/jasa harus diusahakan dengan menggunakan dana dan daya yang minimum untuk mencapai kualitas dan sasaran dalam waktu yang ditetapkan atau menggunakan dana yang telah ditetapkan untuk mencapai hasil dan sasaran dengan kualitas yang maksimum. Efektif, berarti pengadaan barang/jasa harus sesuai dengan kebutuhan dan sasaran yang telah ditetapkan serta memberikan manfaat yang sebesar-besarnya. Transparan, berarti semua ketentuan dan informasi mengenai pengadaan barang/jasa bersifat jelas dan dapat diketahui secara luas oleh penyedia barang/jasa yang berminat serta oleh masyarakat pada umumnya. (Perpres No. 54 tahun 2011 jo Perpres No. 16/2018).
  • 7. Prinsip-prinsip … Terbuka, berarti pengadaan barang/jasa dapat diikuti oleh semua penyedia barang/jasa yang memenuhi persyaratan/kriteria tertentu berdasarkan ketentuan dan prosedur yang jelas. Bersaing, berarti pengadaan barang/jasa harus dilakukan melalui persaingan yang sehat diantara sebanyak mungkin penyedia barang/jasa yang setara dan memenuhi persyaratan, sehingga dapat diperoleh barang/jasa yang ditawarkan secara kompetitif dan tidak ada intervensi yang mengganggu terciptanya mekanisme pasar dalam pengadaan barang/jasa. Adil/tidak diskriminatif, berarti memberikan perlakuan yang sama bagi semua calon penyedia barang/jasa dan tidak mengarah untuk memberi keuntungan kepada pihak tertentu, dengan tetap memperhatikan kepentingan nasional. Akuntable, berarti harus sesuai dengan aturan dan ketentuan yang terkait dengan pengadaan barang/jasa sehingga dapat dipertanggungjawabkan.
  • 8. ETIKA PENGADAANKetentuanKodeEtik Pengadaan KetentuanGood Governance ETIKA Menghindari penyalahgunaan wewenang Tidak menerima, menawarkan atau menjanjikan Tertib & tanggung Jawab Profesional, Mandiri dan menjaga rahasia Tidak saling mempenga ruhi Menerima dan tanggung jawab thd sgl keputusan Mencegah pemborosan Menghindari conflict of interest
  • 9. Introduction b. Who is an Expeditor? An expeditor is someone who facilitates a process. It is a position or role found within project management, construction, purchasing and production control. An Expeditor may be mostly related to a Supply Chain related business. An expeditor's role is primarily to look at the requirement levels in the business and fulfill the demands by either rescheduling in or rescheduling out the delivery date on the Purchase Order. The expeditor is also responsible for making sure there is no line stopping situation for a business. The key metrics which an expeditor influences may be - Ontime Delivery, Cash Flow Cycle and Inventory Management.
  • 10.
  • 11. Expediting Execution Plan INVOLVED ITEM KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES PHASE I (KICK-OFF) 1 SET-UP CENTRAL FILING: Central Filing with Proper Filing Index needs to be established for proper filing during execution of the Purchase Order. Nowadays, we concentrate on eFiling, whereby we keep all essential documents and correspondences in a common Project Folder. As for email correspondences, we have a common eMailbox for Expediting, whereby we keep all eMail correspondences for record and traceability purposes. -1wk APO Filing Index & E-filing Index SC/ Ex 2 1ST CONTACT Informing vendor the Expeditor in charge of the PO, providing Vendor with the necessary Templates. Vendor to confirm the return of PO Acknowledgement & provide their Job/Reference Number. +2days APO 1st Contact Fax / Email, Templates: Monthly Progress Report, Shipping Invoice, Packing List, Packing Note, Inspection Notification etc. Ex/ V 3 1ST MARIAN INPUT Expeditor to update as a minimum, PO Criticality Level, Contact Details, Routing Method, Progress Milestones & Delivery Dates. Once Project schedule is available, The Forecast Start and Finish dates for each Progress Milestones need to be populated. : +1wk APO Purchase Order + PO Index, Marian Ex APO = AFTER PO ISSUANCE SOM = START OF MANUFACTURING CR = CARGO READY FOR COLLECTION AAS = ARRIVAL AT SITE V = VENDOR / SUPPLIER Ex = EXPEDITOR I = INSPECTOR DCC = DOCUMENT CONTROLLER B = BUYER PE = PACKAGE ENGINEER PPM = PROJECT PROCUREMENT MANAGER L = LOGISTICS FF = FREIGHT FORWARDER AO = TECHNIP AFFILIATE OFFICE SC = SECRETARY
  • 12. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES 4 KICK-OFF MEETING: KOM is essential to re-clarify & reconfirm all the issues discussed & agreed during Pre-Award/ Bid Clarification Meeting. Order Execution should be the main Agenda which shall comprise of Review of Inspection and Test Plan, GA Drawings, P&ID, Manufacturing Monitoring & Reporting, Inspection, Logistics arrangement and submission of Vendor Document (based on SR Part II). Update Marian/ Expediting Report should there be new information resulting from the KOM (Routing Method/Contacts/Delivery Dates/Milestones etc) +2wk / +1mth APO (Depending on the type of PO –> Bulk/Package) KOM Notification Fax + Agenda + Communication Channel Ex/ PE/ DCC/ L/ I/ B/ V 5 BANK GUARANTEE (AS PERFORMANCE BOND) Bank Guarantee is required as a Performance & Warranty Bond to cover 10% (please check each PO for confirmation on amount and validity) of the order value, with validity period ending 12 months after provisional acceptance of the plant by OWNER (might be different depending on project requirement). Without Bank Guarantee submitted, we are not obliged to process/make payment to Vendor’ Invoice. With 1st Milestone Invoice Bank Guarantee Format B/ V
  • 13. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES PHASE II (ENGINEERING, PROCUREMENT & MANUFACTURING) 1 VENDOR DATA REVIEW CYCLE/ENGINEERING: A0001 List of Vendor Documents & Drawings should be based on SR Part II and discussed during KOM on agreed submission dates. Priority Documents are indicated in SR Part II. Expeditor is only responsible to expedite the 1st submission of Priority Documents and those documents indicated in Milestone Payment. However, for the sake of maintaining the PO Delivery Date, Expeditor is encourage to regularly help expedite the submission/ resubmission of documents/ drawings until they reach Code 2. [Why is engineering progress important?] +1mth APO SR Part II, Vendor Data Master List, Manufacturing Schedule, Inspection & Test Plan, General Arrangement Drawing, P&ID, Performance Curves, Block Diagram, I/O List, etc. (In-depth Knowledge of our EDMS/VDB System is a prerequisite for successful monitoring of Vendor Data Status) V/ DCC/ PE/ Ex 2 SUB-ORDERS STATUS Expeditor to obtain from Vendor on regular basis (monthly) the status of Vendor’ Sub-Orders for Main Equipment/Materials. This would show if vendor is getting their components/materials on time as indicated in their Project Schedule. This would also indicate when vendor would receive engineering deliverables from their sub-vendors. [Why is Sub-Order Status important?] +1-2mth APO Sub-Order Procurement Status, Un-Priced Sub-Orders V/ Ex 3 INSPECTION & EXPEDITING SERVICES ENGAGEMENT FROM OTHER TECHNIP OFFICES: Inspection & Expediting Services if required, (Criticality Level 1&2), will be sourced via nearest Technip Office. +1mth APO Quality Documents (Type B Documents), Inspection & Test Plan & Production Schedule, Expediting Assignment Letter & CDI V/ Ex/ AO
  • 14. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES 4 PRE-INSPECTION MEETING/ PRE-PRODUCTION MEETING: PIM/PPM is held to: a) confirm the inspection activities to be performed by Inspector and also Vendor’s agreement to comply with the Approved/ Appraised Procedures/Documents. b) Ensure that all Quality Documents are Approved/ Appraised at least to Code 2. (At least the ITP) c) Go through Manufacturing programme/schedule for the order. -1wk SOM All Quality & Priority Documents (GAD, P&ID etc) to be at least Code 2 & Production Schedule V/ AO/ I/ Ex / PE 5 MONTHLY PROGRESS REPORT SUBMISSION: Vendor is required to submit Monthly Progress Report for our monitoring purpose. Should there be any slippage, Vendor is required to provide explanation, and reasoning and mitigation plan for the delay. As much as possible, we need to push Vendor, to maintain the originally agreed/promised Delivery Date. Please refer Expediting Criticality Level on Expediting Frequency. [How to review Monthly Progress Report?] +4wks APO (please refer SR Part II) Progress Report Format. Monthly Progress Report, as a minimum, should have the following:  Engineering Status via updated A0001: Vendor Document & Drawing List  Procurement Status via Sub-Order Procurement Status  Inspection & Testing Look A Head  Overall & Manufacturing Progress via the Project Schedule  Photos of Manufacturing Progress (For Packages & Vessels) V/ Ex/ PE 6 ALERT NOTICE An Alert Notice to be issued to Project and other relevant parties in the Project when there is Potential Impact to Cost, Technical and Delivery. +1day Slippage Made Known. Alert Notice Template; attach the email correspondence with vendor. Ex/ Project/ PE/ B/ PPM/ I
  • 15. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES 7 PROGRESS/ STATUS REPORTING Expeditor is expected to maintain their personal daily Status updates and update Marian as necessary. Expediting Coordinator is expected to review Marian updates with the Expeditors on a regular basis. Field Expediting visit if necessary will be conducted. Expeditor to prepare (reviewed by Expediting Coordinator) an Expediting Visit Report and distribute within 48 hours after performing the visit. This visit plans need to be indicated in the Expediting 3 Week Look Ahead. Biweekly Email/Fax correspondences, Teleconference, Marian, Field Expediting Report, Inspection Report Ex / Marian Team 8 FACTORY ACCEPTANCE TEST / FINAL INSPECTION FAT and or Final Inspection will be performed prior to the Release of an Order. -2wks CR FAT Procedure, Inspection Notification V/ AO/ I/ PE/ Ex 9 INSPECTION RELEASE CERTIFICATE IRC will be issued by Inspector after completion of FAT/Final Inspection and close out of OWL (Outstanding Work List). Expeditor to expedite the OWL closure. -1wk CR Inspection Release Certificate & signed Outstanding Work List AO/ I/ V/Ex 10 RELEASE FOR PACKING AND DELIVERY Upon received of IRC & signed OWL, Expeditor will issue a Release For Packing & Delivery. Only Release For Packing if the consignment is meant to be stored for a few months prior to collection. Our release need to be copied to Marian Team for input into Marian System. Expeditor’s involvement in Marian update stops here. -1wk CR Release For Packing & Delivery, Packing List & Packing Notes. Material Certificate Summary & Materials Test Certificates (Mill Certificates) Ex/ V/ Marian Team
  • 16. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES PHASE III (SHIPPING) 1 VESSEL BOOKING It is always an advantage to Pre-Alert Logistics for shipments of Oversized/ Bulk Cargo requiring Conventional Vessels. For Packages, Estimation of Weight & Dimension if not provided by Vendor could be found from the General Arrangement Drawing. Need to check if Cargo/Marine Surveyor is required. Sometimes, Pre-Shipping Meeting would also be held, depending on the criticality of the Equipment. -1mth CR Preliminary Packing Lists, Port of Export, Vendor’s Contact Details, Packing & Preservation Procedure, Lifting/Transport Drawing. V/ Ex/ L 2 SHIPPING DOCUMENTS Expeditor to obtain and review Shipping Documents submitted prior to forwarding them to Logistics. Expeditor to ensure the correctness of description and quantity of the equipment/ materials being shipped. -1wk CR Proforma/Shipping Invoice, Packing List/Packing Notes, Certificate of Origin, Phytosanitary/Fumigation Certificate (ISPM15) Ex/ V/ L 3 TAX EXEMPTION & IMPORT PERMIT APPLICATION: Logistics are responsible for this. -1mth CR Proforma/Shipping Invoice, Packing List/Packing Notes, Master Exemption List, Import Permit Application Form. L 4 CUSTOM CLEARANCE: Custom Clearance is the responsibility of our appointed Forwarder, and under the purview of Logistics. Arrival at Port Proforma/Shipping Invoice, Packing List/Packing Notes, Bill of Lading/Airway Bill, Certificate of Origin, Tax Exemption Approval, Approved Import Permit FF/ L
  • 17. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES PHASE IV ( SITE RECEIVING) 1 OFF-LOADING/DISCHARGE: This is the demarcation between our Freight Forwarder and Site Material Management Team. AAS Delivery Order, Packing List & Packing Notes, Transport Drawing etc. FF/Site 2 GOODS INWARDS/RECEIVING INSPECTION: Upon arrival of Goods (Equipment/Materials), Site would perform Quantitative (number of packages & quantity of materials received) & Qualitative (NDE Testing, check condition & quality of materials received, if necessary) Receiving Inspection. OVERAGE, SHORTAGE & DAMAGED REPORT / NCR Should an OSD or NCR is discovered at Site, Expeditor to follow up with vendor until closure of the OSD & NCR. +1wk AAS +2wks AAS Packing List & Packing Notes, General Arrangement Drawing. OSD Report prepared and maintained by Site Material Management Team. Site Site/ Ex/ V 3 FINAL VDB/MDRB SUBMISSION: Vendor is required to submit the number of copies as indicated in PP- 218 of Coded 3 and Properly Compiled/Filed Installation & Operations Manual, Test Certificates, Qualified/Appraised Documents/Drawings. Sometimes, Engineer would ask vendor to include Packing List/Notes and Certificate Of Origin in the Final VDB. +1mth CR Final Vendor Data Book & Final Manufacturing Data Record Book, PP-218 DCC/Ex/PE/V
  • 18. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES PHASE V (INVOICING) 1 INVOICE REVIEW & APPROVAL Vendor’s Invoice submission will be recorded by Account in PO Follow Up Sheet (AFP Attachment) and NIP List (Varies slightly depending on Project requirement. In the near future, this will be managed using GEOS). Expeditor to immediately verify that all supporting documents are available and in order. Should there be insufficient supporting document, Expeditor to request from Vendor and inform Vendor that the invoice is placed On Hold until the missing documents are supplied. +1day Received of AFP Invoice, Supporting Documents (as required by each milestone), AFP & PO Follow Up Sheet Ex/ PPM/ SC/ V PHASE VI (WARRANTY) 1 Determine Warranty Duration (Based on Delivery). +1wk CR FCA – Inspection Release Certificate/ Release Note L/ I/ Ex 2 Determine Warranty Duration (Based On Commissioning or Initial Acceptance by Client). +1wk AC Successful Commissioning Notification to Vendor / Initial Acceptance Certificate from Client Site/Ex 3 Get Vendor to revise Bank Guarantee. -4wk Expiry of BG Revised BG to cover the whole duration of the Warranty B/ Ex/ V
  • 19. Expediting Execution Plan (continued) INVOLVED ITEM ⦁ KEY ACTIVITIES TIMING KEY DOCUMENTS / INFO PARTIES PHASE VII (CLOSE OUT) 1 FEEDBACK REPORT This is to rate Vendor’ Performance throughout the execution of the PO. +1wk Final VDB/MDRB Submission Feedback Report Template [To include feedback write up] Ex/ PE/ B/ I/ PPM 2 PENALTY REPORT This is to ascertain/calculate the amount of applicable Penalty. Provide recommendationand justification. +1wk Final VDB/MDRB Submission Penalty Report Template Ex/ PE/ I/ PPM/ Project 3 CLOSE OUT MEETING This need to be arranged if we wanted to impose Penalty/ Backcharges/ Penalty+Backcharges to vendor. An amicable resolution is expected at the end of or subsequent to the meeting. +2wk Final VDB/MDRB Feedback Report/ Penalty Report/ Backcharges List/ VDB History Print Out etc Ex/ PPM/ Cost Control/ Site 4 APPROVAL OF FINAL INVOICE This will be done upon completion of activities 1, 2, 3 above. +2wks Close Out Meeting/ Final VDB/MDRB Submission Final Invoice, Final Invoice Check List, Final VDB/MDRB Transmittals, Feedback Report, Penalty Report, Performance Bond Validity & Reconciled PO Amount, confirmed OSD closure & submission of COO. (to list down the check list). Ex/ PPM/ SC
  • 20. Expediting Execution Plan (continued) RECOMMENDED AND ESSENTAIL DOCUMENTS: (Note: Doc Reference Number could be different from Project to Project and Company to Company) Doc Reference Rev. Rev.Date Document Title 0 Insurance Claims Procedure 0 Project Execution Plan 0 FILING AND ARCHIVING PROCEDURE 1 Smartplant Implementation Plan 0 Equipment-Material Critical Rating 0 Project Equipment Lists 0 Documents Class 1 Instructions Concerning the Vendors' Documents Required by the Requisition 0 Electronic Format Rule for Vendor Documents 2 Final Vendor Data and Manufacturers Data Record Books 1 Vendor Documents Numbering Procedure 1 Engineering Plan 1 Vendor Document Management Procedure for Bulk Material Requisitions 0 Document Management Procedure 2 Electronic Communication Procedure for Vendor Documents - JVD Bulk Material Requisitions 0 Managementof changes in C&I - Control & Instrumentation ModificationRecord (C&IMR)
  • 21. Expediting Execution Plan (continued) 0 Doc Reference Rev. Rev.Date Document Title 2 Project Quality Plan 2 Overall Procurement Plan 2 Packing, Marking and Shipping Instructions 2 Site Services Conditions for Supplier's Specialists 2 Purchasing Procedure - General Terms and Conditions for Purchase 3 Project Expediting Procedure 2 Vendor Quality Control - Inspection Procedure 0 TRAFFIC AND LOGISTIC PLAN CUSTOMS CLEARANCE PROCEDURE 0 Non Conformance Procedure at Vendor's 0 PARTICULAR TERMS AND CONDITIONS FOR PURCHASE OF DQR PROJECT SUPPLIES (PTC) 2 Project Master Vendors List 2 Two-Year Spare Parts Procurement Procedure 1 Instructions to Vendors for 2Y SP Record Preparation 4 Standardization and Bulk Procurement Procedure 0 Particular Terms and Conditions (TPC) for Purchase of Project Supplies (Onshore) Site Material Management Procedure – OSD
  • 22. Interdiscipline Demarcation a. Between Expeditor-Buyer    Buyer to follow up the received of clean PO Acknowledgement from Supplier. Buyer to follow up and review the Bank Guarantee/Performance Bond from Supplier. Buyer is the focal point for all Post Award Commercial matters requiring PO Amendments. b. Between Expeditor-Requisition Engineer   Requisition Engineer shall manage the Technical portion of the KOM. Requisition Engineer shall be responsible for all Technical matters, including changes to Scope of Supply, Technical Deviations, Concessions and Engineering related Non-Conformance issued by Inspection. Requisition Engineer shall expedite resolution of Technical issues, return of Non-Priority A- Documents. 
  • 23. Interdiscipline Demarcation (continued)c. Between Expeditor-Document Controller   Document Controller to send an email rejecting documents from Supplier. Document Controller to assist Requisition Engineer in expediting the return/re-issuance of Non-PriorityA-Documents. Expeditor shall expedite the issuance of Final VDB & MDRB once the Draft VDB & MDRB had been accepted/approved by Requisition Engineer.  d. Between Expeditor-Inspection   Expeditor shall ensure timely issuance of Inspection Notice. Inspection shall expedite and ensure timely issuance of Inspection Visit Report (48hours) and Inspection Release Certificate (24hours). Expeditor shall ensure timely closure of OWL. Inspection shall follow up with Requisition Engineer for timely closure of Non-Conformance.   e. Between Expeditor-Logistics  Expeditor shall ensure timely issuance of Shipping Documents.  Expeditor shall review the correctness of the content of Shipping Documents, Logistics to ensure the format is correct and advise should additional information is required.
  • 24. Typical Causes of Delays # SUPPLIER CONTRACTOR CAUSES MITIGATION CAUSES MITIGATION A. ENGINEERING 1 Delay in getting Vendor Document issued / revised and issued. - For big packages - Weekly teleconference. - Full time Inspector cum expeditor at supplier's premise. Delay in finalising the review of Vendor Documents - due to workload. Keep Vendor Document Review to 3 Cycles with Face to Face / VC / Teleconference review in between, as necessary. 2 Pending input from Sub- Vendor/Supplier (eg, Electrical and Instrumentproducts for Mechanical Packages) Delay in getting inputs from Suppliers (eg Top Drawings for interlocking Valves, Serial Mapping, I/O Lists etc) For long lead and big packages, supplier to stationed a project/designengineer in TP Office, for engineering coordinationwork. 3 Deviating from agreed technical requirements (during Bidding) - eg. piping items material type. Supplier to fully comply to what they have agreed. Else, Deviation Request with cost deduction need to be submitted for consideration. Changes to PDS - Process Data Sheet Supplier to be notified earliest possible. 4 Increase in MTO Quantity for bulk Supplier to be notified earliest possible. 5 New specification(s) to be adopted post PO. Supplier to be notified earliest possible.
  • 25. Typical Causes of Delays # SUPPLIER CONTRACTOR CAUSES MITIGATION CAUSES MITIGATION B. PROCUREMENT 1 Procurement process takes too long - too many red tape. Supplier to improve their Procurement process. Delay in reviewing/approvingGAD or other documentsthat would hold up supplier's procurement. Vendor to inform/identofy and Engineer to prioritise the review of these documents. 2 Slow Sub-Supplier progress Close monitoring - physical visits Delay in issuing PO Amendment Supplier to agree on unsigned PO Amendment copy / email confirmation by Contractor's Procurement Manager? 3 Lack of Main Sub-Suppliers' progress monitoring To send Third Party or make physical visit. 4 Lack of control/influence over Main Sub-Supplier. To send Third Party or make physical visit.
  • 26. Typical Causes of Delays (Continued) # SUPPLIER CONTRACTOR CAUSES MITIGATION CAUSES MITIGATION C. MANUFACTURING 1 Casting defective, recasting required 3rd Party to be employed fulltime to witness all casting activities. 2 Piping / Structural materials not meeting project specifications Specification to be reviewed by Contractor prior to SPO issuance. 3 Main Sub-Orders delivery delay - supplier to use fastest mode of delivery - component to be installed at site at supplier' cost D. INSPECTION AND TESTING 1 Not ready for FAT due to internal test failures. To immediately notify Contractor/Client& arrange immediately after rectification. Inspector not available for Witness/Hold Points 2 Re-Test To immediately notify Contractor/Client& arrange immediately after rectification. Engineer nominated to witness FAT, has Visa issues / travelling difficulties. Decisionto be made early and engineer identified, so that travelling necessities could be pre- arranged. 3 Delay in issuance of Quality Documents (B-Type documents), resulting in delay of PIM Expeditor to follow up closely. Delay in reviewing and returning Quality Documents (B-Type documents) Inspector to prioritise the review of critical Type B documents (ITP/QCP).
  • 27. Typical Causes of Delays (Continued) # SUPPLIER CONTRACTOR CAUSES MITIGATION CAUSES MITIGATION E. PACKING 1 Delay in nominatingPacker, if packing is to be outsourced. Potentially further delay in pick-up date, which will have direct impact on departure date or need to postpone the shipment. Upon release for packing issued, packing shall be completed in certain period (depending on nos of packages and type of equipment / material) 2 Insufficient packing / packing not meeting specification. Marine Insurance is not covered due to poor packing method/material. Only appoint international or local certified packer or packing company
  • 28. Typical Causes of Delays (Continued) # SUPPLIER CONTRACTOR CAUSES MITIGATION CAUSES MITIGATION F. SHIPPING 1 Delay in issuance of Transportation Drawing Impact on carrier / liner planning especially for stowage / lashing / securing plan and potentially will be roll-over to the next following shipment Set-up min / max period for issuance / review / comment/ approval for shipping documents/ transport drawing for each party Taking too long to review Shipping Documents / Transportation drawing. 2 Delay in issuance of Shipping Documents (Proforma Invoice, Packing List & Packing Notes for review) Potentially further delay in pick-up date, which direct impact on departure date or need to postpone the shipment. Set-up min / max period for issuance / review / approval of shipping documents Vessel availability or the lack of it. 3 Special Export Formalities Potentially further delay in pick-up date, which direct impact on departure date or need to postpone the shipment. Request supplier to advice their products HS customs tariff code upon PO award therefore details checking by forwarder will be done much earlier whether such consignmentsubject to export permit requirements or not Forwarder taking too long to secure an available vessel
  • 29. Typical Causes of Delays (Continued) # SUPPLIER CONTRACTOR CAUSES MITIGATION CAUSES MITIGATION F. SHIPPING 4 Permit for Local transport No local transportation movement will be executed until the approval is granted from the local transport authority, therefore potentially a delay in local transport to destination. Definitionof heavy and or oversize cargo need to be define at the beginning of the project, therefore any consignment beyond mentioned criteria to be applied for transport permit as earlier as possible. Custom Import Clearance. 5 Actual/physical of the goods is not the same as documentedin shipping documents (such as weight, dimensions, etc) Potentially the shipment will be rejected by carrier / liner (which will impact the delay in shipment) or commercial cost of freight will increase (if weight and or dimension is increase) or decrease (if weight and or dimension is decrease) Supplier / vendor (including packer, if outsource) need to physically measure and weight each package prior issuance / distribute their shipping documents or packing inspection to be conducted either by forwarder / logistic
  • 30. Challenges NO. CHALLENGES TYPE MITIGATION PLAN 1 Lack of Cooperation from Project Team Internal Identify Project Requirement Indentify Focal Point and his/her superior Responsibility must be clear (a Responsibility Matrix to be created) 2 Miscommunication Personal To confirm verbal discussion in writing (email/fax etc) 3 Stubborn & Non-Performing Vendors External Send warning email/fax/letter Face to Face Meeting Make Field Expediting Visit Get affiliate Office to send expeditor/inspector Get Global Procurement assistance. 4 Incorrect/Incomplete Information from Vendor External Face to face meeting / VC 5 Project Procedure/Specification Not Clear Internal Face to face meeting / VC 6 Time Difference Personal Set an appropriate time for teleconference via email. 7 Poor Cooperation from Vendor External Face to Face Meeting Make Field Expediting Visit Get affiliate Office to send expeditor/inspector Get Global Procurement assistance. 8 Too much time taken for document review Internal/ External To give reminders to engineer/vendor 9 Urgent request for materials before Contractual Delivery Date Internal To accommodate as much as possible and ensure that materials are not delayed.
  • 31. Challenges (continued) NO. CHALLENGES TYPE MITIGATION PLAN 10 Lack Of Engineering Knowledge Personal To ask engineer for help. 11 Disagreement In Making Decision Internal To seek a third party’ opinion (superior) 12 Overloaded Personal Load to be properly distributed by coordinator 13 Time Management Problem Personal - could be related to 12 14 Late formalization of PO upon engineering changes Internal Engineering changes to be passed on to expeditor once made. 15 Delay in vessel booking Internal/ External To alert Logistics of potential shipment. Send pre-alert if necessary. Keep Logistics/Freight Forwarder in copy when communicating on Progress 16 Non-Availability of Inspector to perform inspection Internal Engage 3rd Party Inspector to perform urgent inspection. 17