Sc manufacturing conference and expo hitachi i io-t april 20 2016 final

Hitachi High-Technologies America
Livin’ on the (IIoT) Edge…….. Tier
- with attributes & apologies to Aerosmith
Copyright ©2016 Hitachi High-Technologies America All Rights Reserved.
Fundamentally, the Internet of Things is about the transformation of any physical
object into a digital data product. - Matt Turck, FirstMark Capital2

2
Hitachi Corporate Summary– 900+ Subsidiary Companies
FY 2014
(ending March, 2015)
Hitachi Ltd Hitachi High
Technologies Corp.
Hitachi High
Technologies
America
Revenue $91.3B $5.3B $818M
Employees 320,725 10,387 500
Hitachi High Technologies America
Copyright ©2016 Hitachi High-Technologies America All Rights Reserved

3
IoT (Possible??) Sales Projections
• GE: $32.3 trillion opportunity representing 46%
share of GDP today.
• Cisco: Internet of Things (IoT) will increase
private sector profits 21% and add $19 trillion
to the global economy by 2020
• IDC: IoT will be a $1.46T International market
by 2020
• Data4Decisions – IIoT will be a $150B market by
2020
• Others Cite a $3T-$19T impact on activity
between 2020-2025.
• But……..

4Copyright ©2016 Hitachi High-Technologies America All Rights Reserved
Gartner’s 2015 Hype Cycle for Emerging Technologies1
……Are we being bombarded with a lot of hype & useless Information? –
figure that the truth lies somewhere in between.
Number of Connected Devices by 2020
• Morgan Stanley: 75 billion
• Cisco: 50 billion
• IDC: 30 billion
• Gartner: 26 billion
• Harbor Research: 8 billion

(Partial) IoT Landscape 2016 – FirstMark Capital 2

Most Powerful IoT Companies – Brandon Butler - Network World
• Amazon Web Services
• AT&T
• Bosch
• Cisco
• Dell
• GE
• Google
• Hitachi
• Huawei
• IBM
• Intel
• Microsoft
• Oracle
• PTC
• Salesforce.com
• Samsung
• Siemens
• Qualcomm
In reality- collaboration with companies
of all sizes will be required for successful
E2E Implementations!
Challenges/Trends:
• Interoperability
• Connectivity
• Standards???
• Analytics Location – Cloud vs Edge (Fog or Smart
Gateway/Sensors)
• Edge analytics can lead to reduction in
bottlenecks
• Faster response times
• Data filtering

Industrial Internet Reference Architecture (IIRA) 3

Problem - Both OT and IT have their own set of systems that were purpose built
and neither was designed to work with the other – OPTO 22
But… the times they are a-changin’ – Bob Dylan
• Low cost, powerful technology
Cheap(er) sensors & devices
Low-cost processing power, data storage
• Connected everything
By 2020, the number of things connected to the internet will be
approximately 7x (+/- who knows??) the number of people on earth today.
• Big Data
Collecting, storing and analyzing data is now more cost effective
• Smarter Machines
Equipment is increasingly embedded with sensors & software
What’s Driving the OT/IT Convergence?

OT vs. IT - do we really have to work together?
Expect convergence tensions between IT and OT to
continue as each tries to justify their positions based on
entrenched experiences and solutions (H/W and S/W).
Both must come together to work on:
• Security
• Safety
• Data Transformation
• Legacy ICS/SCADA systems - Industrial Internet
applications where equipment vendors have visibility to
customer environments.
• Edge computing/analytics in advanced manufacturing.

Use Case: Smart Manufacturing
…dumb question, but just what the heck is that??
Some Examples:
• Smart Supply Chain
• Track & Trace – Materials/Tools, etc.
• Smart Facilities – Energy, People & Equipment
Management
• Factory Operations Visibility & Intelligence (FOVI)
– Machine control & operating conditions
• IIoT Enabled Digital Quality Assurance

Use Case: The House of Lean Manufacturing4
Manufacturing/Quality Processes/Tools are naturally Data Rich Environments.

Supply
Chain
Rawmaterial
quality
Operating
conditions
Equipment /
tool Health
Product
Quality
Customer
complaint
Sensor &
Control systems
Integrate data from different sources
for each line
Assembly
line
1 2 3
Plant
Aggregate data from different
lines for each Plant
Global Control
Center
1
Data Mining&
Analytics
Data
Visualization
Predictive
modelling
Prescriptive
Analytics
& Optimization
Knowledge / Rules
repository
Alerts /
advice
Aggregate data from
different plants
2
Platform/Enterprise Tiers
Edge Tier
Use Case – Smart Manufacturing

ProcessManagement Asset Management
Visibility andTraceability:
• Seamless process management
• Optimized parts procurement
Automation:
• Reduced admin.cost
• Eliminate humanerror
Durability and
Handling:
• Withstands scratching and
pealing
• Readable in thedark
• Dirt-resistant
Inventory Management
Speedy and accurate product
receiving/delivery
Visualization of real-time
asset positioning and
conditions (e.g. Digital Twin)
Accurate inventory
control
USE Case: Edge Tier – Track & Trace (RFID)

Before there was an IIoT……..
Hitachi had a CR
….a Customer Request
How do I monitor the temperature/humidity
of my restaurant’s coolers & freezers?
..or maybe a better question – How do I get a
wireless/battery powered sensor to transmit out
of what is essentially a Faraday cage?

Hitachi environmental Asset monitoring systems provide powerful
wireless Edge Sensors offering extended range, connectivity and a 5+
year battery life.
Use Cases:
• Cold Chain – Restaurants + Refrigerated trailers
• Pharma – Vaccines
• Manufacturing – e.g. Solder Flux – both storage and at wave solder
Hitachi High Tech America
Environmental Asset Monitoring Architecture

TheGlacier™
The Lightning™
Temperature
Operating Range:
-40°C to 60°C (-40°F to 140°F)
Temperature Accuracy1:
± 0.5°C (1.0°F)
/Water tight: Resistant to 1m water
immersion depth pressures for 30minutes
without loss offunctionality.
/ Drop resilient: Tested to a 4’ vertical drop
onto bare concrete multiple times without
loss offunctionality.
Temperature
Operating Range:
-40°C to 60°C (-40°F to 140°F)
Temperature Accuracy1:
± 0.5°C (1.0°F)
/Water tight: Resistant to 1m water
immersion depth pressures for 30minutes
without loss offunctionality.
/ Drop resilient: Tested to a 4’ vertical drop
onto bare concrete multiple times without
loss offunctionality.
TheStorm™
Temperatureand
Humidity
Operating Range:
-40°C to 60°C (-40°F to140°F)
0% to 100%RH (non-
condensing)
TemperatureAccuracy1:
± 0.5°C (1.0°F)
Humidity Accuracy2:
± 5%
Hitachi High Tech - 900 MHz Edge Devices for
Asset Management, tracking and Logging

HiQ eSystems™ Remote Device Management System Benefits
/ Sampling of temperature
data at user configurable
intervals
/ Storage and transmission
of data according to
customer-defined
parameters
/ Data accessibility via
customer’s server, web page,
PC, andmobile device
/ Press of a button remote
upgrading of gateway
firmware
/ Custom alerts forout-of-spec
environmental conditions
/Stores sample datafor upto 30
days duringPower/LAN or
Internet outages for
subsequent transmission when
services return
/ Increased data
transmission rates when
alarm or change
conditions are exceeded
/ Up to 2-months storage
capacity of temperature data
sampled every 10minutes
/ Allows for remote re-
configuration of sensors

Hitachi High Tech Avatar – Digital Twin Algorithms

Hitachi Avatar (aka: Digital Twin) - does it actually work?

Hitachi Edge Sensors – Satellite View

Hitachi Edge Sensors – Floor Plan View (Digital Twin)

Mesh Technology Demo - >1.2 miles LOS

Hitachi High Tech Dashboard

Asset Data (Temp) – Graphical and Tabular

• Industrial Internet Consortium (IIC)- The IIC was formed to accelerate the development,
adoption and widespread use of interconnected machines and devices and intelligent analytics.
• IEEE - http://iot.ieee.org/
• Industrie 4.0 – aka: Smart Factory. Cyber-physical systems monitor physical processes, create a
virtual copy (aka: Digital Twin) of the physical world and make decentralized decisions. Cyber-
physical systems communicate and cooperate with each other and with humans in real time,
and via the Internet of Services, both internal and cross-organizational services are offered and
utilized by participants of the value chain
• Made in China 2025 - The Chinese State Department kicked-off the “Made in China 2025”
initiative with an aim to transform the conventional production systems into “Intelligent
Manufacturing” systems by leveraging the technology development of ICT and IoT.
• Ga. Tech CDAIT - The Center for the Development and Application of Internet-of-Things
Technologies (CDAIT) is a global, partner-funded center that fosters interdisciplinary research
and education .
• NC RIoT - a RTP based group of community of technologists, entrepreneurs, academia, and
tinkerers focusing on IoT.
• Center for Manufacturing Innovation – Collaboration between Greenville Tech and Clemson @
CU-ICAR
• NEXT Manufacturing Center – West Greenville - a collaborative co-working space for
companies with manufacturing needs
• SC – How about you/us?
Some IIoT Groups – or Emerging Groups?

References & Interesting Reads
1. Gartner’s Hype Cycle for Emerging Technologies
• http://www.gartner.com/newsroom/id/3114217
2. “IoT – Are we there yet?” IoT Landscape 2016 - Matt Truck – First Mark Capital
• http://mattturck.com/2016/03/28/2016-iot-landscape/
3. Industrial Internet Consortium (IIC) – Industrial Internet Reference Architecture (IIRA)
• http://www.iiconsortium.org/IIRA.htm
4. The House of Lean Manufacturing -Koichi Kimura Institute. V3.4 – ELG © 2016
www.kokinstitute.com This work is licensed under the Creative Commons Attribution-Non Commercial-NoDerivatives 4.0
International License. To view a copy of this license, visit http://creativecommons.org/licenses/by-nc-nd/4.0
5. Gartner Identifies the Top 10 Internet of Things Technologies for 2017 and 2018
6. Gartner Says By 2020, More Than Half of Major New Business Processes and Systems Will
Incorporate Some Element of the Internet of Things
7. Businesses need an Industrial Internet of Things strategy right now
• http://blogs.lse.ac.uk/businessreview/2016/03/07/businesses-need-an-industrial-internet-of-things-strategy-right-now/
8. An executive’s guide to the Internet of Things – McKinsey.com
• http://www.mckinsey.com/business-functions/business-technology/our-insights/an-executives-guide-to-the-internet-of-things
9. The Industrial Internet Consortium (IIC) Journal of Innovation
• http://www.iiconsortium.org/journal-of-innovation.htm
10. 5 Things to Know About The IoT Platform Ecosystem – IoT Analytics.com
• http://iot-analytics.com/5-things-know-about-iot-platform/
11. IIoT, State of Initiative: May 2015 Survey – Smart Industry Magazine
• https://www.smartindustry.com/whitepapers/2015/iiot-state-of-initiative-may-2015-survey/
12. Bridge the gap between OT and IT- OPTO 22
• http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=4538

27
Contact Info: Keith Brown
Hitachi High Technologies America – Systems Products Division
P.O. Box 2203
Greenville, SC 29602-2203
email: keith.brown@hitachi-hta.com
LinkedIn: https://www.linkedin.com/in/keithsbrown
Thank you!

Sc manufacturing conference and expo hitachi i io-t april 20 2016 final

Recommended

Recommended

More Related Content

What's hot

What's hot (20)

Similar to Sc manufacturing conference and expo hitachi i io-t april 20 2016 final

Similar to Sc manufacturing conference and expo hitachi i io-t april 20 2016 final (20)

Recently uploaded

Recently uploaded (20)

Sc manufacturing conference and expo hitachi i io-t april 20 2016 final

Editor's Notes