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Update on
ESA and Military
Standard Portfolio
João Pedroso
March 2019
KEMET/TOKIN Proprietary Information
AVIONICS
SPACE
DEFENSE
Highlights/News
Polymer Capacitors
Cathode Differences
• PEDT is a conductive organic polymer
Polymerization reaction with monomer and oxidant at lower
temperature; ‘soft thin film’ – NON-STRESS INTERFACE
• MnO2 is Manganese Dioxide
Brittle semiconductor material obtained by thermal
decomposition at ~260ºC of manganese nitrate –
STRESSED INTERFACE
PEDT
MnO2
PEDOT (poly-ethylenedioxythiophene) is technically classified as a
semiconductor; however, it is highly conductive relative to MnO2. The conductivity for
PEDOT is in the range of 100 to 1,000 S/cm, while MnO2 is in the range of 1 to 10 S/cm.
Tantalum MnO2 vs. Polymer
ESR vs. Freq. vs. Temp
Tantalum MnO2 vs. Polymer
Capacitance vs. Freq. vs. Temp
CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►16 F
MnO2 (COTS) – T493 220uF 10V @ 300kHz ►29 F
Polymer (COTS) – T541 220uF 10V @ 300kHz ►180 F
Technology evolution
Swithing Frequency: 300kHz
CAPACITANCE
CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►126 m
MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 55,9 m
Polymer (COTS) – T541 220uF 10V @ 300kHz ► 7.6 m
Technology evolution
Swithing Frequency: 300kHz
ESR
CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►1.1A
MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 1.6 A
Polymer (COTS) – T541 220uF 10V @ 300kHz ► 4.4 A
Technology evolution
Swithing Frequency: 300kHz
RIPPLE(I)
10© KEMET Electronics. All Rights Reserved.
Polymer Promotion and Placement Strategy
Polymer
Technology
COTS/Hi-Rel
SMD
(DLA Drawing
04051/04052)
Through-Hole
(DLA Drawing
13030)
• PCRAT Graded C, D
level
• Moisture capable
(85ºC/85%HR)
• Large Case Size (O
case 7360-46)
• Ultra Low ESR
• Power rails up to
60V
MIL–PRF
QPL
ESA
QPL
SpaceAvionics Defense
• Communications payload
• Launching applic.
• Data handling
• etc
• Aircraft Communications
• Defense radios
• Camera/surveillance system
• RADAR/SONAR
• Aircraft engine control/monitoring
• Flight control system
• Power management (POL)
Automotive
AEC-Q200
UD
UD
T540/T541
11© KEMET Electronics. All Rights Reserved.
• Large scale production (reduced flexibility for special features)
• Automotive design
• AEC-Q200 Qualified
• 100% Screening (DF,ESR,DCL,Cap.)
• 100% Inrush tested
• Reflow simulation
• 100% parts Burn-in (<20 hours)
• PPAP/PSW available change control and traceability control
• Terminations available
• Polymer: 100% Tin / SnPb UD
• MnO2: 100%Tin / SnPb / Gold
Automotive is..
12© KEMET Electronics. All Rights Reserved.
* KEMET Patent
Automotive is not..
Conservative
Design
Space Level
screening
Extended
Burn-in
KEMET
Flawless Technology
(F-Tech)*
KEMET
Simulated Breakdown
Screening (SBDS)*
Surge Current
options
as per MIL 55365
Single Lot Date Code
Percent Defective Allowable (PDA)
Established or graded reliability level
(B_0.1%/KHrs ; C_0.01%/KHrs ; D_0.001%/KHrs)
Group A / Group C Summary Package
Flexibility for different screening configurations/options
(Customer SPEC)
Customer Source Inspection (CSI) etc
DPA, Xray (100% basis), 3σ Screening
100% Physical Dimension Verification / Serialization
2019 Highlights/News
Mil-PRF
(QPL)
Polymer
Capacitor
ESA/ESCC
(QPL)
Polymer
Capacitor
Pending approval
ࡹ࢔ࡻ૛
Technology
MIL–PRF
Qualified Series
COTS
Space Grade
Polymer
Technology
MIL–PRF
Qualified Series
ESA
Qualified ESCC
PHS
Polymer Hermetic
Seal
COTS
Hi-REL
Space Avionics
ࡹ࢔ࡻ૛
Technology
MIL–PRF
Qualified Series
COTS
Series
Automotive
Grade
Polymer
Technology
MIL–PRF
Qualified Series
COTS
Series
Automotive
Grade
Defense
ࡹ࢔ࡻ૛
Technology
MIL–PRF
Qualified Series
COTS
Series
Automotive
Grade
Polymer
Technology
MIL–PRF
Qualified Series
COTS
Series
PHS
Polymer
Hermetic Seal
Automotive
Grade
SPACE
T583/T584 ESA Poly SMD Capacitors
Project Objective Develop a very low ESR and high voltage (50V) tantalum SMD chip capacitor in Europe, for space applications, using
polymer technology as solid electrolyte counter-electrode.
Planned release date on ESCC – QPL
August 2019
Planned release date on ESCC – QPL
December 2019
MIL-PRF for Polymer T580/T581
(including T-Level)
Develop MIL-PRF Specification for Polymer Capacitors
• Many items in common with MIL-PRF-55365
• Completed to Date
• Qualification Plan
• Group A (100% Testing)
• Group B
• Group C (Lot Sample)
• Radiation Hardness Testing
• Interim
• SCD’s Developed and Approved for Specific Customers
How KEMET Supports the use of KO-
CAP® in Military and Aerospace
Applications
MIL-PRF for Polymer T580/T581
(including T-Level)
T580 Availability
2,5 3 4 6,3 10 16 20 25 30 35 50 63
4,7 7343-31 D 100
6,8 6032-28 C 150
6032-28 C 150
7343-31 D 100
15 7343-31 D 75 75
3528-21 B 80
7343-31 D 75 75 75
3528-21 B 80 80
7343-31 D 75 75 100
3528-21 B 80
7343-31 D 35 75
3528-21 B 80 80
7343-31 D 75
3528-21 B 80 80
7343-31 D 25 50
3528-21 B 80
7343-31 D 25
220 7343-31 D 25
330 7343-31 D 25 25 25
Size Code
EIA / KEMET
Voltage (V)
10
22
33
47
68
100
150
Capacitance
(µF)
T581 Availability (Ultra Low ESR)
Radiation Hardness Testing
CWR T540/T541 T550/T551
Radiation Hardness Testing (T540 & T541)
Mission critical electronics High-performance
power management
Where failure is
not an option
Breakthrough technology Unparalleled borderless service Smart people
Innovative products that solve customer
challenges
Thank You!

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KEMET Webinar - Update on ESA and military standard portfolio

  • 1. Update on ESA and Military Standard Portfolio João Pedroso March 2019 KEMET/TOKIN Proprietary Information
  • 4. Polymer Capacitors Cathode Differences • PEDT is a conductive organic polymer Polymerization reaction with monomer and oxidant at lower temperature; ‘soft thin film’ – NON-STRESS INTERFACE • MnO2 is Manganese Dioxide Brittle semiconductor material obtained by thermal decomposition at ~260ºC of manganese nitrate – STRESSED INTERFACE PEDT MnO2 PEDOT (poly-ethylenedioxythiophene) is technically classified as a semiconductor; however, it is highly conductive relative to MnO2. The conductivity for PEDOT is in the range of 100 to 1,000 S/cm, while MnO2 is in the range of 1 to 10 S/cm.
  • 5. Tantalum MnO2 vs. Polymer ESR vs. Freq. vs. Temp
  • 6. Tantalum MnO2 vs. Polymer Capacitance vs. Freq. vs. Temp
  • 7. CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►16 F MnO2 (COTS) – T493 220uF 10V @ 300kHz ►29 F Polymer (COTS) – T541 220uF 10V @ 300kHz ►180 F Technology evolution Swithing Frequency: 300kHz CAPACITANCE
  • 8. CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►126 m MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 55,9 m Polymer (COTS) – T541 220uF 10V @ 300kHz ► 7.6 m Technology evolution Swithing Frequency: 300kHz ESR
  • 9. CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►1.1A MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 1.6 A Polymer (COTS) – T541 220uF 10V @ 300kHz ► 4.4 A Technology evolution Swithing Frequency: 300kHz RIPPLE(I)
  • 10. 10© KEMET Electronics. All Rights Reserved. Polymer Promotion and Placement Strategy Polymer Technology COTS/Hi-Rel SMD (DLA Drawing 04051/04052) Through-Hole (DLA Drawing 13030) • PCRAT Graded C, D level • Moisture capable (85ºC/85%HR) • Large Case Size (O case 7360-46) • Ultra Low ESR • Power rails up to 60V MIL–PRF QPL ESA QPL SpaceAvionics Defense • Communications payload • Launching applic. • Data handling • etc • Aircraft Communications • Defense radios • Camera/surveillance system • RADAR/SONAR • Aircraft engine control/monitoring • Flight control system • Power management (POL) Automotive AEC-Q200 UD UD T540/T541
  • 11. 11© KEMET Electronics. All Rights Reserved. • Large scale production (reduced flexibility for special features) • Automotive design • AEC-Q200 Qualified • 100% Screening (DF,ESR,DCL,Cap.) • 100% Inrush tested • Reflow simulation • 100% parts Burn-in (<20 hours) • PPAP/PSW available change control and traceability control • Terminations available • Polymer: 100% Tin / SnPb UD • MnO2: 100%Tin / SnPb / Gold Automotive is..
  • 12. 12© KEMET Electronics. All Rights Reserved. * KEMET Patent Automotive is not.. Conservative Design Space Level screening Extended Burn-in KEMET Flawless Technology (F-Tech)* KEMET Simulated Breakdown Screening (SBDS)* Surge Current options as per MIL 55365 Single Lot Date Code Percent Defective Allowable (PDA) Established or graded reliability level (B_0.1%/KHrs ; C_0.01%/KHrs ; D_0.001%/KHrs) Group A / Group C Summary Package Flexibility for different screening configurations/options (Customer SPEC) Customer Source Inspection (CSI) etc DPA, Xray (100% basis), 3σ Screening 100% Physical Dimension Verification / Serialization
  • 14. ࡹ࢔ࡻ૛ Technology MIL–PRF Qualified Series COTS Space Grade Polymer Technology MIL–PRF Qualified Series ESA Qualified ESCC PHS Polymer Hermetic Seal COTS Hi-REL Space Avionics ࡹ࢔ࡻ૛ Technology MIL–PRF Qualified Series COTS Series Automotive Grade Polymer Technology MIL–PRF Qualified Series COTS Series Automotive Grade Defense ࡹ࢔ࡻ૛ Technology MIL–PRF Qualified Series COTS Series Automotive Grade Polymer Technology MIL–PRF Qualified Series COTS Series PHS Polymer Hermetic Seal Automotive Grade
  • 15. SPACE T583/T584 ESA Poly SMD Capacitors Project Objective Develop a very low ESR and high voltage (50V) tantalum SMD chip capacitor in Europe, for space applications, using polymer technology as solid electrolyte counter-electrode. Planned release date on ESCC – QPL August 2019 Planned release date on ESCC – QPL December 2019
  • 16. MIL-PRF for Polymer T580/T581 (including T-Level) Develop MIL-PRF Specification for Polymer Capacitors • Many items in common with MIL-PRF-55365 • Completed to Date • Qualification Plan • Group A (100% Testing) • Group B • Group C (Lot Sample) • Radiation Hardness Testing • Interim • SCD’s Developed and Approved for Specific Customers How KEMET Supports the use of KO- CAP® in Military and Aerospace Applications
  • 17. MIL-PRF for Polymer T580/T581 (including T-Level) T580 Availability 2,5 3 4 6,3 10 16 20 25 30 35 50 63 4,7 7343-31 D 100 6,8 6032-28 C 150 6032-28 C 150 7343-31 D 100 15 7343-31 D 75 75 3528-21 B 80 7343-31 D 75 75 75 3528-21 B 80 80 7343-31 D 75 75 100 3528-21 B 80 7343-31 D 35 75 3528-21 B 80 80 7343-31 D 75 3528-21 B 80 80 7343-31 D 25 50 3528-21 B 80 7343-31 D 25 220 7343-31 D 25 330 7343-31 D 25 25 25 Size Code EIA / KEMET Voltage (V) 10 22 33 47 68 100 150 Capacitance (µF) T581 Availability (Ultra Low ESR)
  • 18.
  • 19. Radiation Hardness Testing CWR T540/T541 T550/T551
  • 20. Radiation Hardness Testing (T540 & T541)
  • 21. Mission critical electronics High-performance power management Where failure is not an option Breakthrough technology Unparalleled borderless service Smart people Innovative products that solve customer challenges Thank You!