Ball Star Industries is a well-known top player in the production of Precision Balls having a state-of-the-art manufacturing facility housing the most advanced machinery and equipment to produce Balls with the widest range of Sizes and Grades.
2. ABOUT US
•
One of the leading Manufacturers of Steel Balls in India
•
Vast Experience of about 30 years.
•
•
•
Manufacturing Units at Kirti Nagar & Maya Puri Industrial Area,
New Delhi.
Providing Excellent Quality Products.
Equipped with the Latest Technology and hence most cost
competitive.
4. VISION
Our vision is to be known as the industry leader in Steel Balls manufacturing
through setting industry standards for excellence in the services we provide.
We will constantly be tuned to our customers needs through our flexibility,
innovation and commitment to outstanding overall Product quality and
Customer service.
MISSION
Consistently provide our customers with what they need and when they need
it by serving the niche, low volume high quality products. Help improve our
customer’s productivity and profitability with high quality, on time,
competitively priced Steel Balls.
6. Soft Carbon Steel Balls
Feature:
Through soft ball with good surface finish so as to
provide excellent Weldability.
Diameter
Range:
5/8”, 1/2”, 9/16”, 11/16”, 3/4” and other sizes as per
requirement of customers
7. Carbon Steel Balls
Feature:
High Surface Hardness with a soft core giving resistance
to shock & excellent resistance to surface wear.
Hardness:
≤ 60 HRC
Diameter
Range:
2mm – 50mm
8. Chrome Steel Balls
SAE 52100 / EN 31
Feature:
Universal material for ball bearing industry. Chrome
Steel balls contain chromium and due to through
hardening has an excellent surface quality and high load
bearing capacity.
Hardness:
Excellent hardness control with a through hardness ≤ 65
HRC
Diameter
Range:
2mm – 50mm
9. Stainless Steel Balls
Material:
AISI 304, 316, 316L, 420, 440C, 202
Diameter
Range:
2mm – 50mm
Feature:
Good Corrosion Resistance depending on the type
of Stainless steel (AISI 304, 316, 316L, 420, 440)
10. MANUFACTURING
PROCESS FOR SOFT
BALLS
HEADING ON HEADER
MACHINE BY CUTTING AND
PRESSING OF STEEL WIRE
ROUGH CUTTING OF
HEADED BALLS IN
FLASHER MACHINES
FINE FINISHING OF BALLS
IN FLASHING MACHINE
BARRELING OF BALLS IN
TUMBLING MACHINE
POLISHING OF BALLS IN
SMALL TUMBLING
MACHINES
SOAKING OF BALLS IN SAW
DUST IN TUBLING
MACHINE
SEGREGATION OF DEFECTIVE
BALLS
OILING AND PACKING
11. MANUFACTURING
PROCESS FOR HARD
BALLS
HEADING ON HEADER
MACHINE BY CUTTING AND
PRESSING OF STEEL WIRE
ROUGH CUTTING OF
HEADED BALLS IN
FLASHER MACHINES
HARDENING OF STEEL
BALLS IN ROTARY
FURNACE
LAPPING TO CONTROL
SPHERICITY AND SURFACE
FINISH
HARD GRINDING FOR
CONTROLLING
SPHERICITY
TEMPERING OF HARDENED
BALLS FOR STRESS
RELEIVING
DRYING THE BALLS IN
TUMBLERS
SEGREGATION OF
DEFECTIVE BALLS
OILING AND PACKING
12. QUALITY MANAGEMENT SYSTEMS
• ISO 9001:2008 Certified
• In-house and Third Party Material Testing Facilities
• Critical Parameters monitored using SPC and Process
Capability Study.
• All Gauges and Instruments are Regularly Calibrated at a
Frequency of 1 Year.
• 5S is followed for Precise functioning of Critical Equipments
and Machines.
13. WE SUPPLY TO THE OEM PARTS
MANUFACTURERS OF THE FOLLOWING
HONDA MOTORCYCLES
BAJAJ AUTO
HERO MOTO CORP
TVS INDIA
IFB AUTOMOTIVE
MARUTI SUZUKI
22. LIST OF MACHINERIES
SNO.
DESCRIPTION OF MACHINERY
QUANTITY
1
HEADING MACHINES
15
2
FLASHING MACHINES
5
3
HARDENING FURNACE
3
4
BALL GRINDING MACHINES
4
5
BALL LAPPING MACHINES
4
6
BIG BARRELS
5
7
8
SMALL TUMBLERS
BALL SORTING AND GRADING MACHINES
5
4
9
TOOL ROOM
SNO.
TESTING EQUIPMENT
QUANTITY
1
FOUR POINT BALL GAUGE TESTING MACHINE
2
2
MICROMETERS
4
3
VERNIER CALIPER
3
4
CRUSHING LOAD MACHINE
1
5
HARDNESS TESTING MACHINE
2
23. LAND AND BUILDING
• Our manufacturing facility is spread over an area of 1500 sq. meters
and an independent office area.
• Our Plant is divided into separate areas namely:
• Raw Material Storage
• Manufacturing bay
• Checking, Sorting and Packing area.
• Testing Room
• Tool Room
• Dispatch gate
24. CONTACT
Factory Address:
UNIT – 1: 6/5/1, Kirti Nagar Industrial Area, New Delhi – 15
UNIT – 2: C-241, Mayapuri Industrial Area, Ph-2, New Delhi - 64
UNIT – 3: C-243, Mayapuri Industrial Area, Ph-2, New Delhi – 64
Key Persons:
Karan Manchanda
Contact: +91-9811611106
Kartik Manchanda
Contact: +91-9811062016
E-Mail:
kartik.m.manchanda@gmail.com
karan.m.manchanda@gmail.com