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BALL STAR INDUSTRIES
Manufacturer of Steel Balls
An ISO 9001:2008 Certified Company
ABOUT US
•

One of the leading Manufacturers of Steel Balls in India

•

Vast Experience of about 30 years.

•
•
•

Manufacturing Units at Kirti Nagar & Maya Puri Industrial Area,
New Delhi.
Providing Excellent Quality Products.
Equipped with the Latest Technology and hence most cost
competitive.
CERTIFICATES
VISION
Our vision is to be known as the industry leader in Steel Balls manufacturing
through setting industry standards for excellence in the services we provide.
We will constantly be tuned to our customers needs through our flexibility,
innovation and commitment to outstanding overall Product quality and
Customer service.

MISSION
Consistently provide our customers with what they need and when they need
it by serving the niche, low volume high quality products. Help improve our
customer’s productivity and profitability with high quality, on time,
competitively priced Steel Balls.
PRODUCTS
Soft Carbon Steel Balls
Feature:

Through soft ball with good surface finish so as to
provide excellent Weldability.

Diameter
Range:

5/8”, 1/2”, 9/16”, 11/16”, 3/4” and other sizes as per
requirement of customers
Carbon Steel Balls
Feature:

High Surface Hardness with a soft core giving resistance
to shock & excellent resistance to surface wear.

Hardness:

≤ 60 HRC

Diameter
Range:

2mm – 50mm
Chrome Steel Balls
SAE 52100 / EN 31
Feature:

Universal material for ball bearing industry. Chrome
Steel balls contain chromium and due to through
hardening has an excellent surface quality and high load
bearing capacity.

Hardness:

Excellent hardness control with a through hardness ≤ 65
HRC

Diameter
Range:

2mm – 50mm
Stainless Steel Balls

Material:

AISI 304, 316, 316L, 420, 440C, 202

Diameter
Range:

2mm – 50mm

Feature:

Good Corrosion Resistance depending on the type
of Stainless steel (AISI 304, 316, 316L, 420, 440)
MANUFACTURING
PROCESS FOR SOFT
BALLS
HEADING ON HEADER
MACHINE BY CUTTING AND
PRESSING OF STEEL WIRE

ROUGH CUTTING OF
HEADED BALLS IN
FLASHER MACHINES

FINE FINISHING OF BALLS
IN FLASHING MACHINE

BARRELING OF BALLS IN
TUMBLING MACHINE

POLISHING OF BALLS IN
SMALL TUMBLING
MACHINES

SOAKING OF BALLS IN SAW
DUST IN TUBLING
MACHINE

SEGREGATION OF DEFECTIVE
BALLS

OILING AND PACKING
MANUFACTURING
PROCESS FOR HARD
BALLS
HEADING ON HEADER
MACHINE BY CUTTING AND
PRESSING OF STEEL WIRE

ROUGH CUTTING OF
HEADED BALLS IN
FLASHER MACHINES

HARDENING OF STEEL
BALLS IN ROTARY
FURNACE

LAPPING TO CONTROL
SPHERICITY AND SURFACE
FINISH

HARD GRINDING FOR
CONTROLLING
SPHERICITY

TEMPERING OF HARDENED
BALLS FOR STRESS
RELEIVING

DRYING THE BALLS IN
TUMBLERS

SEGREGATION OF
DEFECTIVE BALLS

OILING AND PACKING
QUALITY MANAGEMENT SYSTEMS
• ISO 9001:2008 Certified

• In-house and Third Party Material Testing Facilities
• Critical Parameters monitored using SPC and Process
Capability Study.
• All Gauges and Instruments are Regularly Calibrated at a
Frequency of 1 Year.

• 5S is followed for Precise functioning of Critical Equipments
and Machines.
WE SUPPLY TO THE OEM PARTS
MANUFACTURERS OF THE FOLLOWING

HONDA MOTORCYCLES

BAJAJ AUTO

HERO MOTO CORP

TVS INDIA

IFB AUTOMOTIVE

MARUTI SUZUKI
MANUFACTURING FACILITY
MANUFACTURING FACILITY
MANUFACTURING FACILITY
MANUFACTURING FACILITY
MANUFACTURING FACILITY
MANUFACTURING FACILITY
MANUFACTURING FACILITY
INFRASTRUCTURE
LIST OF MACHINERIES
SNO.

DESCRIPTION OF MACHINERY

QUANTITY

1

HEADING MACHINES

15

2

FLASHING MACHINES

5

3

HARDENING FURNACE

3

4

BALL GRINDING MACHINES

4

5

BALL LAPPING MACHINES

4

6

BIG BARRELS

5

7
8

SMALL TUMBLERS
BALL SORTING AND GRADING MACHINES

5
4

9

TOOL ROOM

SNO.

TESTING EQUIPMENT

QUANTITY

1

FOUR POINT BALL GAUGE TESTING MACHINE

2

2

MICROMETERS

4

3

VERNIER CALIPER

3

4

CRUSHING LOAD MACHINE

1

5

HARDNESS TESTING MACHINE

2
LAND AND BUILDING
• Our manufacturing facility is spread over an area of 1500 sq. meters
and an independent office area.
• Our Plant is divided into separate areas namely:
• Raw Material Storage
• Manufacturing bay
• Checking, Sorting and Packing area.
• Testing Room
• Tool Room
• Dispatch gate
CONTACT
Factory Address:
UNIT – 1: 6/5/1, Kirti Nagar Industrial Area, New Delhi – 15
UNIT – 2: C-241, Mayapuri Industrial Area, Ph-2, New Delhi - 64
UNIT – 3: C-243, Mayapuri Industrial Area, Ph-2, New Delhi – 64

Key Persons:
Karan Manchanda
Contact: +91-9811611106
Kartik Manchanda
Contact: +91-9811062016
E-Mail:
kartik.m.manchanda@gmail.com
karan.m.manchanda@gmail.com

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Ball Star Industries, New Delhi, Steel Ball Portfolio

  • 1. BALL STAR INDUSTRIES Manufacturer of Steel Balls An ISO 9001:2008 Certified Company
  • 2. ABOUT US • One of the leading Manufacturers of Steel Balls in India • Vast Experience of about 30 years. • • • Manufacturing Units at Kirti Nagar & Maya Puri Industrial Area, New Delhi. Providing Excellent Quality Products. Equipped with the Latest Technology and hence most cost competitive.
  • 4. VISION Our vision is to be known as the industry leader in Steel Balls manufacturing through setting industry standards for excellence in the services we provide. We will constantly be tuned to our customers needs through our flexibility, innovation and commitment to outstanding overall Product quality and Customer service. MISSION Consistently provide our customers with what they need and when they need it by serving the niche, low volume high quality products. Help improve our customer’s productivity and profitability with high quality, on time, competitively priced Steel Balls.
  • 6. Soft Carbon Steel Balls Feature: Through soft ball with good surface finish so as to provide excellent Weldability. Diameter Range: 5/8”, 1/2”, 9/16”, 11/16”, 3/4” and other sizes as per requirement of customers
  • 7. Carbon Steel Balls Feature: High Surface Hardness with a soft core giving resistance to shock & excellent resistance to surface wear. Hardness: ≤ 60 HRC Diameter Range: 2mm – 50mm
  • 8. Chrome Steel Balls SAE 52100 / EN 31 Feature: Universal material for ball bearing industry. Chrome Steel balls contain chromium and due to through hardening has an excellent surface quality and high load bearing capacity. Hardness: Excellent hardness control with a through hardness ≤ 65 HRC Diameter Range: 2mm – 50mm
  • 9. Stainless Steel Balls Material: AISI 304, 316, 316L, 420, 440C, 202 Diameter Range: 2mm – 50mm Feature: Good Corrosion Resistance depending on the type of Stainless steel (AISI 304, 316, 316L, 420, 440)
  • 10. MANUFACTURING PROCESS FOR SOFT BALLS HEADING ON HEADER MACHINE BY CUTTING AND PRESSING OF STEEL WIRE ROUGH CUTTING OF HEADED BALLS IN FLASHER MACHINES FINE FINISHING OF BALLS IN FLASHING MACHINE BARRELING OF BALLS IN TUMBLING MACHINE POLISHING OF BALLS IN SMALL TUMBLING MACHINES SOAKING OF BALLS IN SAW DUST IN TUBLING MACHINE SEGREGATION OF DEFECTIVE BALLS OILING AND PACKING
  • 11. MANUFACTURING PROCESS FOR HARD BALLS HEADING ON HEADER MACHINE BY CUTTING AND PRESSING OF STEEL WIRE ROUGH CUTTING OF HEADED BALLS IN FLASHER MACHINES HARDENING OF STEEL BALLS IN ROTARY FURNACE LAPPING TO CONTROL SPHERICITY AND SURFACE FINISH HARD GRINDING FOR CONTROLLING SPHERICITY TEMPERING OF HARDENED BALLS FOR STRESS RELEIVING DRYING THE BALLS IN TUMBLERS SEGREGATION OF DEFECTIVE BALLS OILING AND PACKING
  • 12. QUALITY MANAGEMENT SYSTEMS • ISO 9001:2008 Certified • In-house and Third Party Material Testing Facilities • Critical Parameters monitored using SPC and Process Capability Study. • All Gauges and Instruments are Regularly Calibrated at a Frequency of 1 Year. • 5S is followed for Precise functioning of Critical Equipments and Machines.
  • 13. WE SUPPLY TO THE OEM PARTS MANUFACTURERS OF THE FOLLOWING HONDA MOTORCYCLES BAJAJ AUTO HERO MOTO CORP TVS INDIA IFB AUTOMOTIVE MARUTI SUZUKI
  • 22. LIST OF MACHINERIES SNO. DESCRIPTION OF MACHINERY QUANTITY 1 HEADING MACHINES 15 2 FLASHING MACHINES 5 3 HARDENING FURNACE 3 4 BALL GRINDING MACHINES 4 5 BALL LAPPING MACHINES 4 6 BIG BARRELS 5 7 8 SMALL TUMBLERS BALL SORTING AND GRADING MACHINES 5 4 9 TOOL ROOM SNO. TESTING EQUIPMENT QUANTITY 1 FOUR POINT BALL GAUGE TESTING MACHINE 2 2 MICROMETERS 4 3 VERNIER CALIPER 3 4 CRUSHING LOAD MACHINE 1 5 HARDNESS TESTING MACHINE 2
  • 23. LAND AND BUILDING • Our manufacturing facility is spread over an area of 1500 sq. meters and an independent office area. • Our Plant is divided into separate areas namely: • Raw Material Storage • Manufacturing bay • Checking, Sorting and Packing area. • Testing Room • Tool Room • Dispatch gate
  • 24. CONTACT Factory Address: UNIT – 1: 6/5/1, Kirti Nagar Industrial Area, New Delhi – 15 UNIT – 2: C-241, Mayapuri Industrial Area, Ph-2, New Delhi - 64 UNIT – 3: C-243, Mayapuri Industrial Area, Ph-2, New Delhi – 64 Key Persons: Karan Manchanda Contact: +91-9811611106 Kartik Manchanda Contact: +91-9811062016 E-Mail: kartik.m.manchanda@gmail.com karan.m.manchanda@gmail.com