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Photopolymer plate
Making Process
Photopolymer plate
Making Process
Basic information for plate makingBasic information for plate making
Photopolymer PlatePhotopolymer Plate
Rawplatestructure
Protective
layer
Cover sheet
Photopolymer
Base film
platemakingworkflow
ExposureExposure
Wash-outWash-out
Job preparationJob preparation
Drying and StabilisingDrying and Stabilising
Post / Anti-tack ExposurePost / Anti-tack Exposure
Plate Quality ControlPlate Quality Control
Back-flash ExposureBack-flash Exposure
Main ExposureMain Exposure
CL(UVA) ExposureCL(UVA) Exposure
GL(UVC) ExposureGL(UVC) Exposure
platemakingworkflow
FrameFrame
Units Control
Job
Preparation
CleaningCleaning
Vacuum sheetVacuum sheet
1Step
CheckCheck
PreheatPreheat
Lamp conditionLamp condition
Solvent conditionSolvent condition
All lampsAll lamps
Platemakingworkflow
MattMatt
Negative film quality check
Job Preparation
Film typeFilm type
Film DensityFilm Density
0.040.04 maxmax (Fogging)(Fogging)
4.004.00 minmin (Solid)(Solid)
1Step
DPIDPI
ResolutionResolution
%/%/LPILPI
CleanlinessCleanliness
platemakingworkflow
Exposure / Backflash2Step
Floor layer formationFloor layer formation
inside the plateinside the plate
platemakingworkflow
Exposure / Main2Step
Dot formation andDot formation and
anchorage on baseanchorage on base
platemakingworkflow
Plate Wash-out3Step
Dissolution of theDissolution of the
unhardened photopolymerunhardened photopolymer
platemakingworkflow
Drying and stabilizing4Step
Evaporation of theEvaporation of the
remaining solventremaining solvent
kept in the platekept in the plate
platemakingworkflow
Antitack treatment5Step
Treatment of the surfaceTreatment of the surface
tackiness by UVC lighttackiness by UVC light
platemakingworkflow
Plate QC
Plate Quality Control
Relief depthRelief depth
6Step
ReproRepro
ThicknessThickness
No Missing dotsNo Missing dots
No Filling inNo Filling in
State surfaceState surface
No TackinessNo Tackiness
No CracksNo Cracks
No DustsNo Dusts
Printingplatestructure
Platethickness
Reliefdepth
Floorlayer
Innovative Flexotech Pvt. Ltd.Innovative Flexotech Pvt. Ltd.
International StandardInternational Standard
TechnologyTechnology
High StandardHigh Standard
ReproductionReproduction
CapabilityCapability
MachineryMachinery
Manufacturing ExpertiseManufacturing Expertise
More than 20Years InMore than 20Years In
flexoflexo
Prompt AfterPrompt After
sales Supportsales Support
Competitive PriceCompetitive Price
Photopolymer platePhotopolymer plate
making Equipmentsmaking Equipments
ForFor
Flexography Flexography 
Water wash –Water wash –
FlexoFlexo
Letterpress Letterpress 
VarnishingVarnishing
Solvent Recovery Solvent Recovery 
LaserblackLaserblack
EnhancerEnhancer
@Flexogroup@Flexogroup
Production InformationProduction Information
Photopolymer plate MakingPhotopolymer plate Making
EquipmentsEquipments
Production CatalougeProduction Catalouge
Regular Line 2430 ,3040 ,4050Regular Line 2430 ,3040 ,4050
Featuers Of EquipmentsFeatuers Of Equipments
Four In One Model (SS and Compact)Four In One Model (SS and Compact)
Solvent Recovery SystemSolvent Recovery System
Photopolymer Plate EquipmentPhotopolymer Plate Equipment
Reguler LineReguler Line
ModelModel
24 x30 (610 x 762 )24 x30 (610 x 762 )
30x40 (762 X 1016)30x40 (762 X 1016)
40x50 ( 1016 x 1270 )40x50 ( 1016 x 1270 )
ET ModelET Model
Exposure +TreatmentExposure +Treatment
WD ModelWD Model
Washout +DryerWashout +Dryer
Special featuresSpecial features
Plates suitable: DuPont, Kodak, BASF, Okaflex, AFP, JET etc.Plates suitable: DuPont, Kodak, BASF, Okaflex, AFP, JET etc.
For printing: Label, film, paper, corrugated board, paper carton, knitting bag,For printing: Label, film, paper, corrugated board, paper carton, knitting bag,
Tetra pak etcTetra pak etc ..
Features of Exposure unitFeatures of Exposure unit
-Instant light up Philips high-Instant light up Philips high
intensity lampsintensity lamps
- Unique digital timers for- Unique digital timers for
back/main exposureback/main exposure
-Excellent lamps cooling /-Excellent lamps cooling /
exhausting systemexhausting system
- Quick vacuum drawdown- Quick vacuum drawdown
pump with indicatorpump with indicator
Features of Washout unitFeatures of Washout unit
-Very easy access design-Very easy access design
- Special bristle good for all kind- Special bristle good for all kind
plates washoutplates washout
-Suitable for Perc+NBA and-Suitable for Perc+NBA and
Green chemicalsGreen chemicals
- Excellent result for 175 LPI 1%- Excellent result for 175 LPI 1%
reproductionreproduction
Features of Drying unitFeatures of Drying unit
-Drying drawer with uniform-Drying drawer with uniform
heat distributionheat distribution
- Temperature adjustable by a- Temperature adjustable by a
precise controllerprecise controller
-Unique air circulation and-Unique air circulation and
exhaustion designexhaustion design
- Over heat sensor for safety- Over heat sensor for safety
and protectionand protection
Features of Treatment unitFeatures of Treatment unit
Chemical free operation, simple,Chemical free operation, simple,
easy and saveeasy and save
- Digital timer for light finishing- Digital timer for light finishing
controlcontrol
Philips UVC high intensity lampsPhilips UVC high intensity lamps
equippedequipped
- With powerful air exhausting- With powerful air exhausting
for big size modelsfor big size models
Compact ModelCompact Model
Photopolymer platePhotopolymer plate
Making EquipmentMaking Equipment
``Flexo GraphyFlexo Graphy
(Exposure +Washout +(Exposure +Washout +
Dryer +Treatment )Dryer +Treatment )
A2SSFA2SSF 420mmx 594mm420mmx 594mm
(16.54 x 23.39 inch(16.54 x 23.39 inch
A3SSFA3SSF 297mm mm x 420 mm297mm mm x 420 mm
(11.69 Inch x 16.54 Inch(11.69 Inch x 16.54 Inch
LetterpressLetterpress
(Exposure +Washout +(Exposure +Washout +
Dryer +Treatment )Dryer +Treatment )
A2SSA2SS
A3 SSA3 SS
Complate StainlessComplate Stainless
SteelSteel
A4 FLA4 FL
A4 FLA4 FL
ExposureExposure
WashoutWashout
DryerDryer
TreatmentTreatment
Solvent Recovery SystemSolvent Recovery System
@@ flexo 60L-RHBflexo 60L-RHB
SPECIAL FEATURESSPECIAL FEATURES
Solvent recovery unitSolvent recovery unit
for photopolymer flexo platesfor photopolymer flexo plates
A. General description:A. General description:
@60L-RH is designed for recovery of flexographic@60L-RH is designed for recovery of flexographic
photopolymer plate solvent washout chemical and anyphotopolymer plate solvent washout chemical and any
environmental green chemical with specialties of distillingenvironmental green chemical with specialties of distilling
and cooling, can be connected with in-line processor andand cooling, can be connected with in-line processor and
any plate washout machine directly. With cold airany plate washout machine directly. With cold air
circulation and drain out of residue for high speed recoverycirculation and drain out of residue for high speed recovery
. Super recovering rate in the shortest time, is an ideal and. Super recovering rate in the shortest time, is an ideal and
high efficient recovery unit for flexography.high efficient recovery unit for flexography.
B. Technical information:B. Technical information:
Recovery volume : 60 / 80 litersRecovery volume : 60 / 80 liters
Power consume: 220V 4.65KWPower consume: 220V 4.65KW
Diathermic oil : 23 KGDiathermic oil : 23 KG
Machine dimension:Machine dimension:
Main body: 1100x 780x1200 mmMain body: 1100x 780x1200 mm
Recovery rate: 85%Recovery rate: 85%
Water wash FlexoWater wash Flexo
@C-A2SSF@C-A2SSF
All stainless steel.All stainless steel.
Exposing+drying+washout+tExposing+drying+washout+t
reatment.reatment.
With water circulation &With water circulation &
filtration system.filtration system.
Simple operation, best plateSimple operation, best plate
resultresult
Technical Data sheetTechnical Data sheet
  
@C-A2SSF@C-A2SSF
All stainless steel.All stainless steel.
Exposing+drying+washout+treatment.Exposing+drying+washout+treatment.
With water circulation & filtration system.With water circulation & filtration system.
Simple operation, best plate result.Simple operation, best plate result.
MODELMODEL @C-A2SSF@C-A2SSF
UNITUNIT EXPOSING+DRYINGEXPOSING+DRYING
+WASHOUT+TREATMENT+WASHOUT+TREATMENT
MEASUREMENT(cm)MEASUREMENT(cm) 120 x 100 x120 x 100 x
125125
N/WN/W 235KG235KG G/WG/W 335KG335KG
WATTWATT 2.8KW2.8KW
Special featuresSpecial features
@flexo Photopolymer Plate making machine@flexo Photopolymer Plate making machine
for Water Wash Flexo Platefor Water Wash Flexo Plate
(Model : @C-A2SSF / @C-A3SSF / @C-A4SSF / @C-2430 / @C-3040)(Model : @C-A2SSF / @C-A3SSF / @C-A4SSF / @C-2430 / @C-3040)
For printing: Label, film, paper, corrugated board, paper carton, bag, Tetra pak etc.For printing: Label, film, paper, corrugated board, paper carton, bag, Tetra pak etc.
Exposure + Washout + Drying +Treatment (Light finishing) in complete setExposure + Washout + Drying +Treatment (Light finishing) in complete set
Features of Exposure unitFeatures of Exposure unit
-Instant light up Philips high intensity lamps-Instant light up Philips high intensity lamps
- Unique digital timers for back/main exposure- Unique digital timers for back/main exposure
-Excellent lamps cooling / exhausting system-Excellent lamps cooling / exhausting system
- Quick vacuum drawdown pump with indicator- Quick vacuum drawdown pump with indicator
Features of Washout unitFeatures of Washout unit
-High temperature water washout-High temperature water washout
- With water circulation system- With water circulation system
-Special arrangements of brush-Special arrangements of brush
- With residue filtration system- With residue filtration system
Features of Drying unitFeatures of Drying unit
-Drying drawer with uniform heat distribution-Drying drawer with uniform heat distribution
- Temperature adjustable by a precise controller- Temperature adjustable by a precise controller
-Unique air circulation and exhaustion design-Unique air circulation and exhaustion design
- Over heat sensor for safety and protection- Over heat sensor for safety and protection
Features of Treatment unitFeatures of Treatment unit
Chemical free operation, simple, easy and saveChemical free operation, simple, easy and save
- Digital timer for light finishing control- Digital timer for light finishing control
Philips UVC high intensity lamps equippedPhilips UVC high intensity lamps equipped
- With powerful air exhausting for big size models- With powerful air exhausting for big size models
Office :Office :
  435,Patel Avenue435,Patel Avenue
Nr. Gurudwara,Thaltej,Nr. Gurudwara,Thaltej,
Ahmedabad 380059.Ahmedabad 380059.
Gujarat-India.Gujarat-India.
Tele:+91-79-26852439 Tele:+91-79-26852439 
Fax: +91 09824070747Fax: +91 09824070747
ManufacaturingManufacaturing
Unit : 33,Unit : 33, GIDC,GIDC,
Viramgam Dist:Viramgam Dist:
AhmedabadAhmedabad
Phone91 2715-235390,Phone91 2715-235390,
9191
Mobile:91-9824096180Mobile:91-9824096180
(Alpesh Thakar )(Alpesh Thakar )
MSN   : alpeshthakar123@hotmail.com Skype : innovativelexo
Yahoo : photopolymerindia              
GMAIL : alpeshthakar123@gmail.com       Trade Manager  : flexogroup
Email : info@flexo.co.in 

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Printing equipment by innovative flexotech private limited, gujarat

  • 2. Basic information for plate makingBasic information for plate making Photopolymer PlatePhotopolymer Plate
  • 4. platemakingworkflow ExposureExposure Wash-outWash-out Job preparationJob preparation Drying and StabilisingDrying and Stabilising Post / Anti-tack ExposurePost / Anti-tack Exposure Plate Quality ControlPlate Quality Control Back-flash ExposureBack-flash Exposure Main ExposureMain Exposure CL(UVA) ExposureCL(UVA) Exposure GL(UVC) ExposureGL(UVC) Exposure
  • 5. platemakingworkflow FrameFrame Units Control Job Preparation CleaningCleaning Vacuum sheetVacuum sheet 1Step CheckCheck PreheatPreheat Lamp conditionLamp condition Solvent conditionSolvent condition All lampsAll lamps
  • 6. Platemakingworkflow MattMatt Negative film quality check Job Preparation Film typeFilm type Film DensityFilm Density 0.040.04 maxmax (Fogging)(Fogging) 4.004.00 minmin (Solid)(Solid) 1Step DPIDPI ResolutionResolution %/%/LPILPI CleanlinessCleanliness
  • 7. platemakingworkflow Exposure / Backflash2Step Floor layer formationFloor layer formation inside the plateinside the plate
  • 8. platemakingworkflow Exposure / Main2Step Dot formation andDot formation and anchorage on baseanchorage on base
  • 9. platemakingworkflow Plate Wash-out3Step Dissolution of theDissolution of the unhardened photopolymerunhardened photopolymer
  • 10. platemakingworkflow Drying and stabilizing4Step Evaporation of theEvaporation of the remaining solventremaining solvent kept in the platekept in the plate
  • 11. platemakingworkflow Antitack treatment5Step Treatment of the surfaceTreatment of the surface tackiness by UVC lighttackiness by UVC light
  • 12. platemakingworkflow Plate QC Plate Quality Control Relief depthRelief depth 6Step ReproRepro ThicknessThickness No Missing dotsNo Missing dots No Filling inNo Filling in State surfaceState surface No TackinessNo Tackiness No CracksNo Cracks No DustsNo Dusts
  • 14. Innovative Flexotech Pvt. Ltd.Innovative Flexotech Pvt. Ltd. International StandardInternational Standard TechnologyTechnology High StandardHigh Standard ReproductionReproduction CapabilityCapability MachineryMachinery Manufacturing ExpertiseManufacturing Expertise More than 20Years InMore than 20Years In flexoflexo Prompt AfterPrompt After sales Supportsales Support Competitive PriceCompetitive Price Photopolymer platePhotopolymer plate making Equipmentsmaking Equipments ForFor Flexography Flexography  Water wash –Water wash – FlexoFlexo Letterpress Letterpress  VarnishingVarnishing Solvent Recovery Solvent Recovery  LaserblackLaserblack EnhancerEnhancer
  • 15. @Flexogroup@Flexogroup Production InformationProduction Information Photopolymer plate MakingPhotopolymer plate Making EquipmentsEquipments Production CatalougeProduction Catalouge Regular Line 2430 ,3040 ,4050Regular Line 2430 ,3040 ,4050 Featuers Of EquipmentsFeatuers Of Equipments Four In One Model (SS and Compact)Four In One Model (SS and Compact) Solvent Recovery SystemSolvent Recovery System
  • 16.
  • 17. Photopolymer Plate EquipmentPhotopolymer Plate Equipment Reguler LineReguler Line ModelModel 24 x30 (610 x 762 )24 x30 (610 x 762 ) 30x40 (762 X 1016)30x40 (762 X 1016) 40x50 ( 1016 x 1270 )40x50 ( 1016 x 1270 ) ET ModelET Model Exposure +TreatmentExposure +Treatment WD ModelWD Model Washout +DryerWashout +Dryer
  • 18. Special featuresSpecial features Plates suitable: DuPont, Kodak, BASF, Okaflex, AFP, JET etc.Plates suitable: DuPont, Kodak, BASF, Okaflex, AFP, JET etc. For printing: Label, film, paper, corrugated board, paper carton, knitting bag,For printing: Label, film, paper, corrugated board, paper carton, knitting bag, Tetra pak etcTetra pak etc .. Features of Exposure unitFeatures of Exposure unit -Instant light up Philips high-Instant light up Philips high intensity lampsintensity lamps - Unique digital timers for- Unique digital timers for back/main exposureback/main exposure -Excellent lamps cooling /-Excellent lamps cooling / exhausting systemexhausting system - Quick vacuum drawdown- Quick vacuum drawdown pump with indicatorpump with indicator Features of Washout unitFeatures of Washout unit -Very easy access design-Very easy access design - Special bristle good for all kind- Special bristle good for all kind plates washoutplates washout -Suitable for Perc+NBA and-Suitable for Perc+NBA and Green chemicalsGreen chemicals - Excellent result for 175 LPI 1%- Excellent result for 175 LPI 1% reproductionreproduction Features of Drying unitFeatures of Drying unit -Drying drawer with uniform-Drying drawer with uniform heat distributionheat distribution - Temperature adjustable by a- Temperature adjustable by a precise controllerprecise controller -Unique air circulation and-Unique air circulation and exhaustion designexhaustion design - Over heat sensor for safety- Over heat sensor for safety and protectionand protection Features of Treatment unitFeatures of Treatment unit Chemical free operation, simple,Chemical free operation, simple, easy and saveeasy and save - Digital timer for light finishing- Digital timer for light finishing controlcontrol Philips UVC high intensity lampsPhilips UVC high intensity lamps equippedequipped - With powerful air exhausting- With powerful air exhausting for big size modelsfor big size models
  • 19. Compact ModelCompact Model Photopolymer platePhotopolymer plate Making EquipmentMaking Equipment ``Flexo GraphyFlexo Graphy (Exposure +Washout +(Exposure +Washout + Dryer +Treatment )Dryer +Treatment ) A2SSFA2SSF 420mmx 594mm420mmx 594mm (16.54 x 23.39 inch(16.54 x 23.39 inch A3SSFA3SSF 297mm mm x 420 mm297mm mm x 420 mm (11.69 Inch x 16.54 Inch(11.69 Inch x 16.54 Inch LetterpressLetterpress (Exposure +Washout +(Exposure +Washout + Dryer +Treatment )Dryer +Treatment ) A2SSA2SS A3 SSA3 SS Complate StainlessComplate Stainless SteelSteel
  • 20. A4 FLA4 FL A4 FLA4 FL ExposureExposure WashoutWashout DryerDryer TreatmentTreatment
  • 21. Solvent Recovery SystemSolvent Recovery System @@ flexo 60L-RHBflexo 60L-RHB SPECIAL FEATURESSPECIAL FEATURES Solvent recovery unitSolvent recovery unit for photopolymer flexo platesfor photopolymer flexo plates A. General description:A. General description: @60L-RH is designed for recovery of flexographic@60L-RH is designed for recovery of flexographic photopolymer plate solvent washout chemical and anyphotopolymer plate solvent washout chemical and any environmental green chemical with specialties of distillingenvironmental green chemical with specialties of distilling and cooling, can be connected with in-line processor andand cooling, can be connected with in-line processor and any plate washout machine directly. With cold airany plate washout machine directly. With cold air circulation and drain out of residue for high speed recoverycirculation and drain out of residue for high speed recovery . Super recovering rate in the shortest time, is an ideal and. Super recovering rate in the shortest time, is an ideal and high efficient recovery unit for flexography.high efficient recovery unit for flexography. B. Technical information:B. Technical information: Recovery volume : 60 / 80 litersRecovery volume : 60 / 80 liters Power consume: 220V 4.65KWPower consume: 220V 4.65KW Diathermic oil : 23 KGDiathermic oil : 23 KG Machine dimension:Machine dimension: Main body: 1100x 780x1200 mmMain body: 1100x 780x1200 mm Recovery rate: 85%Recovery rate: 85%
  • 22. Water wash FlexoWater wash Flexo @C-A2SSF@C-A2SSF All stainless steel.All stainless steel. Exposing+drying+washout+tExposing+drying+washout+t reatment.reatment. With water circulation &With water circulation & filtration system.filtration system. Simple operation, best plateSimple operation, best plate resultresult
  • 23. Technical Data sheetTechnical Data sheet    @C-A2SSF@C-A2SSF All stainless steel.All stainless steel. Exposing+drying+washout+treatment.Exposing+drying+washout+treatment. With water circulation & filtration system.With water circulation & filtration system. Simple operation, best plate result.Simple operation, best plate result. MODELMODEL @C-A2SSF@C-A2SSF UNITUNIT EXPOSING+DRYINGEXPOSING+DRYING +WASHOUT+TREATMENT+WASHOUT+TREATMENT MEASUREMENT(cm)MEASUREMENT(cm) 120 x 100 x120 x 100 x 125125 N/WN/W 235KG235KG G/WG/W 335KG335KG WATTWATT 2.8KW2.8KW
  • 24. Special featuresSpecial features @flexo Photopolymer Plate making machine@flexo Photopolymer Plate making machine for Water Wash Flexo Platefor Water Wash Flexo Plate (Model : @C-A2SSF / @C-A3SSF / @C-A4SSF / @C-2430 / @C-3040)(Model : @C-A2SSF / @C-A3SSF / @C-A4SSF / @C-2430 / @C-3040) For printing: Label, film, paper, corrugated board, paper carton, bag, Tetra pak etc.For printing: Label, film, paper, corrugated board, paper carton, bag, Tetra pak etc. Exposure + Washout + Drying +Treatment (Light finishing) in complete setExposure + Washout + Drying +Treatment (Light finishing) in complete set Features of Exposure unitFeatures of Exposure unit -Instant light up Philips high intensity lamps-Instant light up Philips high intensity lamps - Unique digital timers for back/main exposure- Unique digital timers for back/main exposure -Excellent lamps cooling / exhausting system-Excellent lamps cooling / exhausting system - Quick vacuum drawdown pump with indicator- Quick vacuum drawdown pump with indicator Features of Washout unitFeatures of Washout unit -High temperature water washout-High temperature water washout - With water circulation system- With water circulation system -Special arrangements of brush-Special arrangements of brush - With residue filtration system- With residue filtration system Features of Drying unitFeatures of Drying unit -Drying drawer with uniform heat distribution-Drying drawer with uniform heat distribution - Temperature adjustable by a precise controller- Temperature adjustable by a precise controller -Unique air circulation and exhaustion design-Unique air circulation and exhaustion design - Over heat sensor for safety and protection- Over heat sensor for safety and protection Features of Treatment unitFeatures of Treatment unit Chemical free operation, simple, easy and saveChemical free operation, simple, easy and save - Digital timer for light finishing control- Digital timer for light finishing control Philips UVC high intensity lamps equippedPhilips UVC high intensity lamps equipped - With powerful air exhausting for big size models- With powerful air exhausting for big size models
  • 25. Office :Office :   435,Patel Avenue435,Patel Avenue Nr. Gurudwara,Thaltej,Nr. Gurudwara,Thaltej, Ahmedabad 380059.Ahmedabad 380059. Gujarat-India.Gujarat-India. Tele:+91-79-26852439 Tele:+91-79-26852439  Fax: +91 09824070747Fax: +91 09824070747 ManufacaturingManufacaturing Unit : 33,Unit : 33, GIDC,GIDC, Viramgam Dist:Viramgam Dist: AhmedabadAhmedabad Phone91 2715-235390,Phone91 2715-235390, 9191 Mobile:91-9824096180Mobile:91-9824096180 (Alpesh Thakar )(Alpesh Thakar ) MSN   : alpeshthakar123@hotmail.com Skype : innovativelexo Yahoo : photopolymerindia               GMAIL : alpeshthakar123@gmail.com       Trade Manager  : flexogroup Email : info@flexo.co.in