1.
Welcome to
METAL FORM
Manufacturer & Exporter of
 Radiator Pressure Caps
 Surge Tank Caps / Plastic Pressure Caps
 Radiator Filler Necks
 Fuel Caps / Gas Caps
 Other Radiator Accessories

2.
METAL FORM
CompanyProfile
Established in the year 1982, at extended suburbs of
Mumbai, India.
The company is managed by qualified and trained staff,
it has established its reputation as a manufacturer of
Quality Products.
M/s Metal Form has come a long way in the experience
and technical expertise of Manufacturing Products.

3.
METAL FORM
Vision
To be in the business related to Cooling Systems & Fuel
Systems. Analyzing the trends & future demands, and
adapting to latest technology. Creating maximum
Customer satisfaction possible in terms of Quality, Cost
& Delivery.
We try to realize this vision by our
- CompanyPolicy
- WorkPolicy
- QualityPolicy

4.
METAL FORM
Company Policy
Profitable Growth coupled with Care for Customers
(Through Total Quality & Prompt Dependable Service)
with committed and trained employees in a healthy and
safe environment.

5.
METAL FORM
Work Policy
THE SIX SATELLITE OF OUR WORK POLICY
 Customer Focus : The Customer is at all time, the
focus and we work for his
satisfaction.
 Employees : They are the pillars of our success.
We value them and treat them with
respect and dignity.

6.
METAL FORM
 Integrity : We strongly believe in the highest ethical
standard in dealing with people (customers
and business associates) and in quality
(product and processes.)
 Teamwork : We work as a team to cater the needs of
the client to their satisfaction.
 Leadership : Our Motto is “One step ahead in Quality,
Customer Service and Technical
Innovation.”
 Innovation : It is a key to the future; growth; and
profitability. All our efforts are directed
towards it.

7.
METAL FORM
Quality Policy
To Manufacture Product of
 Only one quality that i.e. the Best Quality
Possible within the facilities available.
 Quality which meets to international standards
with minimum deviations.

8.
METAL FORM
Products Range
 Radiator Pressure Cap :
 Sheet Metal - ( S.A.E. – J 164 Standard )
 Semi Plastic / Semi Sheet Metal
 Plastic ( Surge Tank Cap / Coolant Cap )
 Radiator Filler Neck – ( S.A.E. – J 164 Standard )
 Fuel Filler Caps :
 Sheet Metal
 Plastic
 Other Radiator Accessories

9.
METAL FORM
Facilities / Infrastructure
 5000 sq ft. working area
 Machinery : Mechanical Presses, Shearing Machines,
Hydro- Pneumatic Machines, Spot Welding
Machine & Rivet Machines, Special Purpose
Machines, Tool Room Machines
Welding / Brazing / Soldering Equipments
Pneumatic Feeding Equipments / Cylinders
 Required Measuring Equipments & Gauges
 Supply Sources : Bought Out Sources & Services – 90 % within
1km Radius ( Almost JIT Procurement )
 Testing Facilities :

10.
METAL FORM
Testing Facilities
In-plant testing facilities for Radiator Pressure
Caps / Fuel Filler Caps include
 Pressure Testing Facilities ( Manometers, Digital
Guages, Dial Gauges etc. )
 Computerized Pressure Testing Facilities
 Special Purpose Leak Testing Facilities
 Vacuum Pressure Testing Facilities
 Spring Endurance Testing Facilities
 Upper Disc Endurance Testing Facilities
 Tensile Strength Testing Facilities
 Torque Check Testing Facilities

11.
METAL FORM
Quality Standards
Quality Standard
M/s METAL FORM was a ISO 9002 - 1994 accredited
company, now moved on to ISO 9001: 2000 standard
and gearing up for standard TS 16949
Product Standard
All Products manufactured in METAL FORM are as per
International Standards - (e.g.: SAE Standard. )

12.
METAL FORM
Goals of ISO 9001: 2000
Goals of ISO 9001: 2000
On Time Delivery
Continuous Improvement
Defect Prevention
Variation Reduction
Wastage Reduction
CUSTOMER SATISFACTION

13.
METAL FORM
Sourcing Philosophy
 Assured Business
 Quality Discipline through Systems and Practices
 Motivation for Continuous Improvement
 Good Management Practices

14.
METAL FORM
Expectation from Suppliers
Product : Reliable confirming to specification
Quality : Exactly as per requirements
Cost : Competitive
Delivery : Adherence to schedule.
Design &
Development : Technically capable.
Attitude : Overall Customer Oriented

15.
METAL FORM
Manufacturing Initiatives
 Improve System Efficiency
 Waste Reduction
 Customer Delivery schedules adherence
 Develop people skills for problem solving
 Reduce throughput time by elimination of losses
 Increase overall output / employees

16.
METAL FORM
Design Capabilities
 Experience of more than 25 years in this
business.
 Computer Aided Design facilities.
 Tool, Dies, Fixture design experience.
 Technical competent supply source base.
 Adequate In – House Testing Facilities.
 Equipped with Drawings & Standards.

17.
METAL FORM
Design Competency
Design Competency translated in Indigenous
development of tools for Production Processes
• Radiator Cap cover tongue folding operation
• Jigs & Fixture to ensure adequate centering of
Radiator Cap Assembly
• Development of Progressive Tooling for child
components of Radiator Caps
• Riveting fixtures ensuring leak proof joints

18.
METAL FORM
Customers
We have a strong base in the Domestic OEM’s market, where
we supply as Tier I / II suppliers.
We also supply to Tier I Radiator Manufacturers across the
globe.
Over and above we cater to the After Market requirements
for the North American, European, South - East Asian
and the Middle - East Regions.

19.
METAL FORM
List of Exporting Countries
 United Kingdom
 United States of America
 Turkey
 Germany
 Singapore
 Australia
 Lebanon
 U.A.E.
 Bahrain
 Saudi Arabia

20.
METAL FORM
Future Projects
 Plastic Fuel Filler Caps with lock barrel & key
( Under Development )
 Urea Tank Cap (Under Developed )
 Pressure Indicator ( Under Development )
 Other Models of Surge Tank Caps / Plastic Fuel Filler
Caps

21.
METAL FORM
Strategic Competency
 We move with Market Expectation & Future
demands
 We have a sound technical foundation & our aim is
to manufacture products as per quality plan &
under strict cost control

22.
METAL FORM
Radiator Pressure Caps – Sheet Metal Construction
 Mini / Small / Medium Sizes
 Dimensions As per S.A.E – J 164 Standard
 Different Types of Radiator Systems
 Different Types of Assembly
 Different Constructions and Top Covers
 Different Opening Pressure Ratings
 Different Vacuum Pressure Ratings

23.
METAL FORM
Radiator Pressure Caps –Semi Sheet Metal / Semi Plastic Construction
 Generally Design Specific
 Different Types of Radiator Systems
 Different Types of Assembly
 Economic Criteria
 Different Opening Pressure Rating
 Different Vacuum Pressure Rating
 Pressure Release Type Radiator Cap – Latest Type
of Semi Sheet Metal / Semi Plastic construction

24.
METAL FORM
Radiator Pressure Caps –Plastic Construction
 Also Called Surge Tank Cap or Coolant Cap
 Design is vehicle specific
 Fitment on Surge Tank generally threaded type
fitment
 Conventional or Overflow plunger venting
system type
 Different Opening Pressure Rating
 Different Vacuum Pressure Rating

25.
METAL FORM
Fuel Filler Caps
 Sheet Metal & Plastic Constructions
 Vehicle Design Specific
 Fitment Specific
 Technology shifting towards Plastic Fuel Caps
& Emission Control

26.
METAL FORM
Radiator Accessories
 Radiator Filler Necks - S.A.E. – J 164
International Standard
 Brass Material in 0.7mm thick with or without overflow
pipe
 Aluminum Material in 1.5mm thick without overflow pipe.
 Oil Coolers for Automatic Transmission Engines
( Tubular Type )Drain Cocks – Plastic
 Inlet / Outlet Pipes
 Industrial Valves

27.
METAL FORM
Design Criteria’s
• Core Competency in Design -
• Pioneer in developing range of Plastic Pressure Cap
indigenously.
• Patent pending status for few of our developments.
• Few Important Design Criterias
• Function of Radiator System ( Open /Close type )
• Fitment of Radiator Pr. Cap (On Radiator / On Surge Tank)
• Type of Material used ( Sheet Metal / Plastic )
• Size of Radiator Pressure Cap
• Type of Constructions

28.
•Type of Assembly ( Spot Welded / Riveted Semi Hollow /
Riveted Tubular )
•Economic Criteria
•Required Opening / Vacuum Pressure Rating
•Statutory Warning and pressure rating encryptions
•Durability factors / Product Life factors / Consistent
Performance Factors
•Convenience Factors ( Torque / Grip )
•Top Cover Design / Aesthetics factors
METAL FORM
Few Important Design Criteria’s

29.
METAL FORM
Summary of Strength
Strengths
 35 yrs of experience in manufacturing of Radiator Pr. Caps,
Fuel Caps
 Grown with the Technology- from open system to close
system to plastic construction.
 Design experience depicted by the range of products &
variations in constructions
 Leveraging the design competency in tool designing for
production.
 Experience of passenger as well as LCV, HCV segment.
 Technical , Quality & System Orientation.