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Open Source Software for Industry 4.0

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Eclipse IoT community has a technology that can be used to implement Industry 4.0 solutions. This presentation looks at the drivers for Industry 4.0, the software requirements and how Eclipse IoT can supply the functionality.

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Open Source Software for Industry 4.0

  1. 1. Open Source Software for Industry 4.0 Ian Skerrett Eclipse Foundation
  2. 2. Copyright © 2017 The Eclipse Foundation. All Rights Reserved What is Industry 4.0 Copyright Christoph Roser at AllAboutLean.com
  3. 3. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Industry 4.0 Drivers ● Predictive Maintenance ● Flexible Manufacturing and Customization ● Global Supply Chain integration ● Better safety and productivity EUR 78 Billion Industry by 2025
  4. 4. Copyright © 2017 The Eclipse Foundation. All Rights Reserved OT and IT Operational Technology (OT) Enterprise IT Continuity Efficiency Safety Speed TCO/ROI Agility
  5. 5. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Brownfield vs Greenfield
  6. 6. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Industry 4.0 Architecture Old PLC “brownfield” Modern PLCs “greenfield” Enterprise IT Integration Local IoT Platform
  7. 7. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Software Architecture Interoperable Distributed Scalable
  8. 8. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Software for Industry 4.0 Data Aggregation Device Management Event Management Data Analysis Security Digital Twin Management
  9. 9. Copyright © 2017 The Eclipse Foundation. All Rights Reserved
  10. 10. Eclipse IoT Today 2.4M 30 250+ 132K lines of code projects developers monthly visitors
  11. 11. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Data Aggregation Consistent data via open standards ● OPC-UA - a communication protocol for industrial automation ○ Eclipse Milo is a Java implementation of OPC-UA stack, including client and server ● MQTT - general purpose messaging protocol for IoT ○ Eclipse Paho provides MQTT client libraries (Java, C/C++, JavaScript, Python, etc) ○ Eclipse Mosquitto provides MQTT broker implementation
  12. 12. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Production Performance Management Protocol (PPMP) PPMP and Eclipse Unide ⇒ consistent data format for machine data
  13. 13. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Data Aggregation PLC Development ● Existing systems are often closed and proprietary systems ● Difficult to create flexible manufacturing processes with existing PLC environments ● New standards allow for more open and distributed development (IEC 61499) PLC
  14. 14. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Eclipse 4DIAC Development tool for distributed control applications according to IEC 61499 Independent execution environment for IEC 61499 control applications 4diac-ide Target system Execution Environment Control Applications 4diac-rte
  15. 15. Copyright © 2017 The Eclipse Foundation. All Rights Reserved IoT Gateways - Eclipse Kura Support for Modbus, OPC-UA, Siemens S7, plus custom protocols Java VM OSGi Application Container Device Abstraction Gateway Basic Services Field Protocols Connectivity and Delivery AdministrationGUI Operation& Management Linux Hardware App 2 App n. . . . Applications App 1 Network Management Old PLC “brownfield”
  16. 16. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Device Management Remote update and configuration of devices important for scalability and security. OMA LightweightM2M (LWM2M) provides a device management standard Eclipse Leshan and Eclipse Wakaama implement LWM2M
  17. 17. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Device Management - Software Update
  18. 18. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Security ● Code signing for Edge computing ○ Eclipse Kura allows for code signing of deployed code ● Authentication of devices ○ Eclipse Hono and Eclipse Hawkbit provide device authentication ● Access control ○ Eclipse Keti provides a framework for integration simple access control
  19. 19. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Event Management AMQP 1.0 Eclipse Hono Connect. Command. Control API Endpoints Auth Service Device Registry Protocol Adapters Business Applications Devices Devices AMQP 1.0 AMQP 1.0 AMQP 1.0 HTTP, MQTT
  20. 20. Copyright © 2016 The Eclipse Foundation. All Rights Reserved IOT CLOUD PLATFORM Connectivity MessageRouting OS / PaaS Device Management Data Management Event Management, Analytics & UI Device Registry Application Enablement OS Stack for IoT Cloud Platform An Integration Platform for IoT Services Data Management and Analysis - NoSQL Store - Integration with Cloudera and others ● Microservice approach for IoT services ● Well defined REST API ● Allows for easier integration of other services
  21. 21. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Digital Twin Eclipse Ditto: Device-as-a-Service - A unified resource-based API that can be used to interact with devices - Abstracting from the complexity of different device types and how devices are connected - State management for physical devices - Device and sensor properties like temperature, location, level, fault information, etc. Configuration properties of sensors and actors like thresholds, intervals, ranges, toggles and limits, etc Image credit: GE Power & Water
  22. 22. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Industry 4.0 Testbed Problem Statement ●Industrial equipment deployed on factory floors today use a wide variety of protocols that allows them to be controlled and expose their condition ●It makes it hard to process production performance data in an efficient way, and virtually impossible to implement Industry 4.0 practices such as predictive maintenance.
  23. 23. Proposed solution PPMP* power consumption temperature vibration RPM vibration vibration pressure * PPMP = Production Performance Management Protocol REST API Monitoring Dashboards Predictive Maintenance Bridge heterogenous systems (Modbus, OPC-UA, …) to a common data model Expose consolidated performance data over standard APIs for integration with 3rd party systems IoT Cloud
  24. 24. Industry 4.0 Testbed PLC w/ Internet connectivity PLC OPC UA PPMP PPMP unide.eclipse.org
  25. 25. Testbed Participants
  26. 26. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Industry 4.0 White Paper
  27. 27. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Our community
  28. 28. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Get Involved ● Learn and use Eclipse IoT projects ● Provide feedback, open bugs, write articles ● Contribute fixes and features ● Join a project as a committer ● Start an IoT project ● Have your company join the IoT Working Group
  29. 29. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Thank You! Ian Skerrett @ianskerrett ian.skerrett@eclipse-foundation.org
  30. 30. Copyright © 2016 The Eclipse Foundation. All Rights Reserved Backup
  31. 31. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Safety and Security
  32. 32. Copyright © 2017 The Eclipse Foundation. All Rights Reserved Digital Twin Image credit: GE Power & Water

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