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Optimise cables and harness systems for efficient and safe aircraft power and data distribution
A technical event for experts in the aircraft industry focused on designing, manufacturing, improving and maintaining aircraft cables and cables harness architecture.
With all the attention focused on the new technology, it is easy to overlook the critical role wire and cable plays in the development of the next-generation aircraft. Using an array of materials and system designs, wire and cable developers are striving to meet growing capacity demands, while holding the line on size and weight and meeting stringent regulations. It is an effort filled with daunting challenges and opportunities.
At this conference you will
* Explore innovations of multi-functional and high-performance aircraft cables and how to integrate them into your aircraft wire architecture
* Learn about how to use your toolbox when calculating your aircraft cable harnesses and develop aircraft cable protection strategies in the most efficient way
* Understand how to prevent wire aging and cable failure and how to apply the latest approaches towards aircraft wire repair and maintenance strategies
* Discover the latest solutions for your aircraft cable shielding, insulation and finish to secure robust and lightweight aircraft harnesses
* Gain insight into innovative aircraft bus and Ethernet cables and understand how to meet the requirements of growing airborne data networks
1. • Explore innovations of multi-functional and
high-performance aircraft cables and how to integrate
them into your aircraft wire architecture
• Learn about how to optimize the design and engineering of your
aircraft wire harnesses in the most efficient way
• Understand how to prevent wire aging and cable failure and how to apply the
latest approaches towards aircraft wire repair and maintenance strategies
• Discover the latest solutions for your aircraft cable shielding, insulation and finish to
secure robust and lightweight aircraft harnesses
• Gain insight into innovative aircraft data bus and Ethernet cables and understand how to
meet the requirements of growing airborne data networks
Learn from these experts amongst others:
Interactive Workshop Day | Thursday, 10 July 2014
A | Optimizing your architecture for complex distributed wire harness systems
B | Efficient and reliable repair solutions for in-service aircraft wire and cable harnesses
C | Supporting aircraft wire harness design and manufacturing with KBE
and MDO based methods
D | A roadmap towards monitoring EWIS: Ageing protection
of wire in aircraft and prevention of failure
Advanced Aircraft
CABLING
International Conference
Optimize cables and harness systems
for efficient and safe aircraft power and
data distribution
08 – 10 July 2014 | Radisson BLU Hotel, Hamburg Airport, Germany
A technical event for experts in the aircraft industry focused on designing, manufacturing,
improving and maintaining aircraft wire harness and cables harness architecture
Stefan Schneele,
Research Team Leader “Communication
Plattforms”, Airbus Group, Germany
Robert Thielmann,
Product Manager Airport Cables, Business
Unit Traffic, LEONI Studer AG, Germany
Nina Przbylska,
Development Engineer, Aerospace,
Defense Marine Business Unit,
TE Connectivity, United Kingdom
Benjamin Lucas-Leclin,
Embedded System Manager,
French Atomic Energy Commission
(CEA), France
Jérôme Genoulaz, Responsable Pôle
métierCEM/Foudre/Modélisation électrique,
Labinal/Safran Engineering Services,
France
André Contant, ing. MBA,
Chef Ingénieur, Engineering Manager,
Air Canada, Airbus, ACM, Canada
Meet experts from the following companies:
• Airbus Group Innovations, Germany
• Air Canada, Canada
• Labinal GmbH, Germany
• Nexans Industry Market Line,
France
• LEONI Studer AG, Germany
• French Atomic Energy
Commission (CEA), France
• TU Delft - Faculty of
Aerospace Engineering,
The Netherlands
• TE Connectivity,
United Kingdom
• Labinal/Safran
Engineering
Services, France
• SILVER ATENA
Electronic
Systems
Engineering
GmbH, Germany
• E.I.S. Electronics
GmbH, Germany
SAVE
up to € 400,- with our
Early Birds if you book and pay
by 30 April 2014!
To Register | T +49 (0)30 20 91 33 88 | F +49 (0)30 20 91 32 10 | E eq@iqpc.de | www.aircraft-cabling.com/MM
2. Dear experts,
After a highly successful international conference on More Electric Aircraft last November in Hamburg, it is now time to look
at the infrastructure of the power distribution of an aircraft. It is my great pleasure to invite you to the “Advanced Aircraft Cabling”
in the Radisson BLU Hotel at Hamburg Airport, Germany. At this expert networking conference you will get the opportunity to
learn from aircraft wire harness installation case studies and best practices and gain deep insights into the latest aircraft cable
technologies.
The main concern of airlines, aircraft and wire harness manufacturers is to secure the power supply for the growing number
of crucial electronic applications while respecting the limitations for weight and space that the wire harness occupies.
At these two conference days and four specialist workshops, you have the opportunity to exchange and discuss experience
on the latest approaches towards the design, manufacturing and engineering of aircraft harness wires as well as reliable
aircraft cable protection, repair and maintenance strategies that are vital for operating aircrafts in a safe and reliable manner.
Meet leading representatives from airlines, aircraft manufacturers, air framers, cable and wire harness manufacturers as well as
component suppliers. Experience case studies and best practices for advanced aircraft cabling operations.
I look forward to meeting you in Hamburg!
Kind Regards
Gabriele Frohwein
Project Manager
To Register | T +49 (0)30 20 91 33 88 | F +49 (0)30 20 91 32 10 | E eq@iqpc.de | www.aircraft-cabling.com/MM
08 – 10 July 2014 | Radisson BLU Hotel, Hamburg Airport, Germany
Advanced Aircraft CABLING
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Interactive sessions
SPEED NETWORKING
Meet your industry peers in this series of quick-paced
1-1 meetings – Make sure to bring a stack of busi-
ness cards!
PANEL DISCUSSION
Take the opportunity to discuss with selected expert
speakers the requirements of futures technologies.
WHO IS WHO
Learn about your peers. Discover who else is partici-
pating in the conference and gain an understanding
of the core challenges your peers are facing right
now. The matchmaking wall will also help you identify
the delegates you want to meet at the conference.
U-DRIVE
Create your own agenda! Is there a burning issue
you would love to see discussed that is not on the
agenda? Nominate the subject you would love to
hear about and if there is a consensus from your peer
group we will endeavour to find an expert to address
it, failing that we will moderate a group discussion on
the topic in question.
3. To Register | T +49 (0)30 20 91 33 88 | F +49 (0)30 20 91 32 10 | E eq@iqpc.de | www.aircraft-cabling.com/MM
Conference Day One | Tuesday, 08 July 2014
Advanced Aircraft CABLING
09:00 Registration and morning coffee
Who’s who
Learn about your peers. Discover who else
is participating in the conference and gain an
understanding of the core challenges your peers
are facing right now.
The matchmaking wall will also help you identify
the delegates you want to meet at the conference.
10:00 Welcome and opening address of the conference
chairman
Innovative technologies and approaches towards
design, engineering and manufacturing of aircraft
wire harness and interconnection systems
10:10 Electrical wiring interconnection system
(EWIS) – From engineering to harness manufacturing
• How to translate EWIS CS-25 generic requirements
into a set of Engineering requirements
• Complying harness manufacturing and compliance
with EWIS
• Challenges in reflecting detailed design requirements
AlexanderTsilikis, Electrical System Integration,
Labinal GmbH, Germany
10:50 Project case study: Knowledge based engineering
and optimization techniques to support aircraft
wire harness design and manufacturing
• Supporting the wire harness throughout the life
cycle by 3D routing
• Automating form board drawings for harnesses
manufacturing
• Analyzing the flatten-ability of the harness (based
on twist and bend constraints
Gianfranco La Rocca, PhD, MSc Assistant Professor,
Chair of Flight Performance and Propulsion,
TU Delft – Faculty of Aerospace Engineering,
The Netherlands
11:30 Speed Networking
Meet your industry peers in this series of
quick-paced 1-1 meetings – Make sure to bring
a stack of business cards!
12:10 Refreshment break and networking
12:40 Approaches towards constraint driven system design
• Definition of optimal architecture for complex
distributed systems
• Determine ideal sizing, capacity, interconnection
and placement of system components in a 3D
environment
• Gain optimal utilization of nodes and network
while assessing weight and cost saving
• Consideration of configuration, customization and
serial production issues
Bernd Busam (BSc), Team Manager System
Configuration Customization, SILVER ATENA
Electronic Systems Engineering GmbH, Germany
13:20 Networking luncheon
14:50 Design and/or validation of electrical wiring
interconnection systems (EWIS)
• EMC/Lightning/Electrical modeling of wires and
harnesses at Labinal Power Systems
• Crosstalk between EMI source equipment and
victim equipment
• Tackling indirect effect of lightning
• EMI emitted by power harness of PWM inverter
Jérôme Genoulaz, Responsable Pôle métierCEM/
Foudre/Modélisation électrique, Labinal/Safran
Engineering Services, France
Challenges of interface between aircraft OEMs and
aircraft wire harness manufacturer
15:30 Lessons learned: Aircraft OEM‘s requirements
and harness manufacturer’s challenges
• Weight reduction requirement vs. complexity
increase
• Customization vs. standardization
• Aspects of OEM requirements Carbon a/c
Dr.-Ing. Burkhard Müller, Managing Director,
E.I.S. Electronics GmbH, Germany
16:10 Refreshment break and networking
16:40 Idea Factory
Today’s and prospective technological
requirements of aircraft wiring systems
Engage in a 40-minute interactive session on
practical challenges, as well as solutions towards
futures requirements of aircraft cabling.
Oliver Pinto, Research Development Manager,
Nexans Industry Market Line, France
17:20 Closing remarks by conference chairman and end of
conference day one
18:30 Evening dinner and drinks!
Join us for an informal evening get-together!
This is an excellent opportunity for you to meet the
other attendees and make new business contacts.
5 Reasons to Join
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• Membership is FREE
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4. Conference Day Two | Wednesday, 09 July 2014
To Register | T +49 (0)30 20 91 33 88 | F +49 (0)30 20 91 32 10 | E eq@iqpc.de | www.aircraft-cabling.com/MM
Advanced Aircraft CABLING
08:30 Registration and morning coffee
09:00 Welcome and opening address of the conference
chairman
Crucial protection: Shielding, insulation and finish for
robust and secure aircraft wire harness
09:10 Meeting weight reduction targets with
lightweight harness shielding
• Surveying shield materials and constructions
together with modeling and actual test data
• Alternative strategies to balancing high and low
frequency shielding
• Weight reduced and cost efficient shielding for
wires and harnesses
• Combining new materials and techniques with
modifications of standard braids
Nina Przbylska, Development Engineer, Aerospace,
Defense Marine Business Unit, TE Connectivity,
United Kingdom
Technologies and tools for efficient aircraft wire harness
protection monitoring, repair maintenance strategies
09:50 Designing common routes for power and
data cables
• Installation solutions for combined data and
power cabling
• Cable protection strategies for multi-functional
cables routes
• When to use single and multi-cable routes
Thibaud Lebreton,
Program Manager, Research and Technology
Departement, Labinal/Safran Engineering
Services, France
10:30 Refreshment break and networking
11:00 Case study:
Aging wire in aircraft, prevention of failure
• How to track unknown damage on wire aircraft?
• Line trouble shooting of wire, fault detection
• Airframe environment preventive maintenance,
fault detection
• Trouble shooting tools, new opportunity for line
maintenance and airframe personal
André Contant, ing. MBA, Chef Ingénieur,
Engineering Manager, Air Canada, Airbus, ACM,
Canada
11:40 Embedded aeronautic harness monitoring
and reliability
• Aeronautic constraints for wire monitoring
• Reflectometry based monitoring technologies
• Solutions for maintenance optimization
• Technological ways for predictive maintenance
Benjamin Lucas-Leclin, Embedded System Manager,
French Atomic Energy Commission (CEA), France
12:20 Networking luncheon
Meeting the requirements of growing airborne data
networks: State-of-the-art data bus and Ethernet cables
14:10 Reduced pair Ethernet for avionic networks
• Advances in pacing up the Ethernet
• How to design the physical layer for the Ethernet
• How to achieve a reduced number of pairs
• Suppressed use of shielding simpler connectors
Stefan Schneele, Research Team Leader
Communication Platforms, Airbus Group
Innovations, Germany
14:50 Refreshment break and networking
Outside the box: Advanced aircraft ground power supply
15:20 Ground power supply for modern aircraft:
400Hz and 28VDC systems
• Standards and challenges of ground power
supply systems
• Connectors, internal and external
• Ground power cable functions and designs
• Ground power supply of the future
Robert Thielmann, Product Manager Airport Cables,
Business Unit Traffic, LEONI Studer AG, Germany
16:00 U-Drive
Engage in a 40-minute interactive session
on practical challenges, as well as solutions
towards futures requirements of aircraft
cable technologies.
16:40 Closing remarks by conference chairman and end of
conference day two
5. Interactive Workshop Day | Thursday, 10 July 2014
To Register | T +49 (0)30 20 91 33 88 | F +49 (0)30 20 91 32 10 | E eq@iqpc.de | www.aircraft-cabling.com/MM
Advanced Aircraft CABLING
A: 09:30 – 12:30
Optimizing your architecture for complex distributed
wire harness systems
Join this workshop to explore innovative approaches
towards aircraft cable harness technologies, architecture
and constraint driven system design. The workshop is
going to provide you with tools for identifying constraints
and determine ideal sizing, capacity, interconnection and
placement of system components in a 3D environment
• Gain optimal utilization of nodes and network while
assessing weight and cost saving
• Consider configuration, customization and serial produc-
tion issues
• Learn about the basic constraint solver methodology
and implementation of selected constraints
Bernd Busam (BSc), Team Manager System Configuration
Customization and Dr. Christian MÜLLER, Team Manager
Test Means and Simulations SILVER ATENA Electronic
Systems Engineering GmbH, Germany
C: 13:30 – 16:30
Supporting aircraft wire harness design and
manufacturing with KBE and MDO based methods
Join this workshop to experience innovative ways of
knowledge based engineering and optimization
techniques to support your wire harness design and
manufacturing process. This workshop will lead you through
the various stages of the wire harness engineering cycle.
In particular it focus on two main topics:
• KBE and MDO based method to perform automated
3D routing of wire harness
– Routing environment, location of various systems,
sockets to perform the automatic routing of the
whole harnesses - accounting for all constraints,
position of clips, twist and bend flexibility of
harnesses, grey areas
• KBE and search algorithms based method to automate
form board drawings for harnesses manufacturing
– Analysis of the flatten-ability of the harness,
performing the flattening of the harness and its fit-
ting within the dimension of the formboard
Gianfranco La Rocca, PhD, MSc Assistant Professor,
Chair of Flight Performance and Propulsion,
TU Delft – Faculty of Aerospace Engineering,
The Netherlands
B: 09:30 – 12:30
Efficient and reliable repair solutions for in-service
aircraft wire and cable harnesses
Join this workshop and discuss innovative aircraft cable
repair solutions that reduce aircraft downtime. Rethink your
day-to-day work and consider the following aspects:
• Damage and failure modes of wire and cable assemblies
• Repair methods for aircraft wire and cables in service to
cover: repair to conductor, repair to conductor insulation,
repair to cable shield and repair to cable jacket
• Repair to braid terminations
• Providing data to show reliability and equivalent electrical
performance with a cost effective repair techniques.These
will cover side entry, tapes and cold applied solutions
• Future prove protection methods
Nina Przbylska, Development Engineer, Aerospace, Defense
Marine Business Unit and Mark Taylor, Product Manager,
TE Connectivity, United Kingdom
D: 13:30 – 16:30
A roadmap towards monitoring EWIS: Ageing
protection of wire in aircraft and prevention of failure
Join this workshop and gain an understanding how to
protect aircraft wire harness from aging in an efficient
and reliable way. The workshop is providing exciting
insights into a roadmap for monitoring EWIS and
covering the following approaches:
• Using technologies based on reflectometry improvement
– Current state
– On ground/embedded tools and perspectives
• Implementing a sensor network to measure physical
parameter and treat the data as a whole to deduce
where degradation occurs
– Integration in harnesses
– Smart sensor network and data processing
Thibaud Lebreton, Program Manager, Research and
Technology Departement, Labinal/Safran Engineering
Services, France
09:00 Morning coffee
11:00 Coffee break and networking opportunity
12:30 Networking luncheon
15:00 Coffee break and networking opportunity
16:30 End of workshop day