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MRO Market Update & Industry Trends
Presented by:
Jonathan M. Berger
Vice President  Aerospace & MRO Advisory
jberger@icf.com
October 18-20, 2016
Amsterdam, Netherlands
11
Today’s Agenda
Bizarro Aviation
MRO Forecast
Trend Watch:
 Aircraft Cabin Interiors
 New Technology Aircraft
 Virtual Reality
22
“Bizarro Aviation”
33
Four external
macro-economic
forces are having a
significant impact
on the aviation
industry and the
MRO supply chain
Source: ICF analysis
The “CRABS”
44
The dramatic increase
in oil & gas market
supply and reduced
demand for
commodities has led
to a strong US Dollar
 Partially offsets the positive
impact of low fuel costs for
operators
 Increases the cost of dollar
based flight hour agreements
(and parts/material in general)
 Cost of labor for in-country
MROs is cheaper driving up
margins for US dollar based
contracts
 Buying/leasing aircraft
becomes more expensive
FOREX Impact
Source: USForex, ICF analysis
The “CRABS”: Countries with economies that are
heavily dependent on commodity exports
Global Currency Exchange Rates vs USD
% Value Change, September 2014 – September 2016
Russian Ruble
-37.6%
Brazilian Real
-24.6%
S. African Rand
-19.1%
Can Dollars
-15.3%
Aus Dollars
-12.5%
Euro
-11.7%
Indian Rupee
-7.8%
Chinese Yuan
-7.8%
-50%
-40%
-30%
-20%
-10%
0%
10%
B
R
A
S
C
55
Commercial aircraft
OEM production
backlog remains at
historical record
levels driven by:
Source: CAPA, ICF Analysis
Commercial Aircraft OEM Production Backlog
0%
10%
20%
30%
40%
50%
60%
70%
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
Order
Backlog
Backlog/
% Active Fleet
 Emerging market growth
 Low interest rates
 Previously high oil and
commodity prices
 Introduction of new
technology aircraft/engines
66
Low fuel costs
appear to be
reversing aircraft
retirements trends
Source: CAPA, Airline Monitor, ICF analysis
Industry Impact:
 MRO Suppliers - Positive:
Increased spend on older
airframes & engines
 Surplus Market - Negative:
Reduced part-out “feed
stock”
- OEMs: Improved new
part sales
- Distributors: Improved
used part values /
pricing
- Operators: Increased
material costs
Commercial Air Transport Annual Aircraft Retirements
0.0%
0.5%
1.0%
1.5%
2.0%
2.5%
3.0%
3.5%
0
200
400
600
800
1,000
1,200
# Retirements
Retirement as %
of installed fleet
% Installed
Fleet
1991-1999 Average: 203
2000-2009 Average: 473
77
Airline return on
invested capital
(ROIC) is clearly
correlated with the
drop in fuel costs
Source: IATA, ICF Analysis
Fuel Price as a % of Airline Operating Expenses
17%
22%
28% 30%
36%
28% 28%
31%
33% 33% 32%
28%
20%
0
20
40
60
80
100
120
0%
10%
20%
30%
40%
% of Airline
Operating
Expenses
Crude Oil
Price/BBL
88
Airline return on
invested capital
(ROIC) is clearly
correlated with the
drop in fuel costs
Source: IATA, ICF Analysis
Fuel Price and Global Airline Return On Invested Capital (ROIC)
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
$0
$20
$40
$60
$80
$100
$120
$140
Jet Fuel Price
($/barrel) Airline ROIC (%)
Airline ROIC
Jet Fuel Price
$$$
99
Driven by low fuel
costs and
consolidation,
airline the industry
is on target to
achieve record
profitability in 2016
of almost $40B USD
Source: IATA, ICF analysis
These are the “good old days: - for
some airlines…
Global Airline Profitability, 1996 - 2016F
-$30
-$20
-$10
$0
$10
$20
$30
$40
$USD
Billions
$39.4B
Asia Pacific, $7.8B
North America, $22.9B
Europe, $7.5B
Middle East, $1.6B
Latin America, $0.1B
Africa, ($0.5B)
1010
However, profit
margin
improvement has
been largely limited
to carriers in North
America and
Europe
Source: IATA, ICF Analysis
-1.8%
-4.7%
0.1%
2.3%
1.0%
-0.9%
3.4%
4.7%
0.7%
1.5%
3.0%
-0.4%
15.4%
8.4%
5.6%
2.6% 2.8%
-1.1%
-10.0%
-5.0%
0.0%
5.0%
10.0%
15.0%
20.0%
2008
2012
2016F
Global Airline EBIT Margin by Region
…but not all – many airlines continue
to struggle
1111
Brexit has clearly
had an impact on
European airline
stock performance;
specifically UK
based carriers
Source: Company websites
Share Performance of European Airlines Since Brexit
23 June 2016 – 13 October 2016
SAS, -6.3%
Lufthansa, -15.2%
Ryan Air, -16.2%
Norwegian, -16.5%
Wizz, -23.2%
Air France-KLM, -
24.8%
IAG, -28.1%
Easy Jet,
-41.5%
-50% -40% -30% -20% -10% 0%
1212
Follow the Money:
Airlines are
spending their hard
earned profits in
three primary areas
Source: Company Reports, ICF Analysis
Airline Profit Spend Analysis
Labor,
20%
Capex,
38%
Investors,
42%
Profit Sharing
15%
Wage
Increases
5%Fleet
23%
Equity
Investments
5%
Other capex
10%
Debt
Repayments
16%
Stock Buy-
Back &
Dividends
26%
1. Labor ~ 20%:
 Profit sharing
 Wage increases
2. Capex ~ 38%:
 Fleet renewal & cabin
upgrades
 Facilities, offices, lounges
 Equity partner investments
3. Investors ~ 42%:
 Stock buy-backs
 Dividends
 Debt repayment
1313
After positive signs
in 2014, air cargo
supply continues to
exceed demand
Source: IATA, ICF Analysis
0.4%
-0.9%
0.6%
5.0%
2.3%
2.1%
6.0%
3.0%
3.7%
5.4%
6.3%
6.3%
-2%
0%
2%
4%
6%
8% Traffic (FTK)
Capacity (AFTK)
Global Freight Traffic (FTK) and Capacity Growth (AFTK)
Year-Over-Year Percent Change
- $$$
1414
$0
$5
$10
$15
$20
$25
$30
$35
$40
Amazon Quarterly Revenue
Amazon is very well
positioned to lead a
major disruption of
the air cargo industry
Source: Amazon SEC Filings
Amazon’s Growing Revenue & Shipping Costs
0%
2%
4%
6%
8%
10%
12%
14%
Shipping Costs as a
Percentage of Revenue
$B
USD
1515
March of the Middle
East Titans:
Middle East carriers
have been very
effective in
capturing valuable
business passenger
traffic from
European secondary
airports
Source: OAG Data, ICF Analysis
European Secondary Airports
Average Number of Seats per Departure in 2016
“…Lufthansa’s Frankfurt hub has lost nearly a 3rd of its market
share on routes between Europe and Asia since 2005, with
more than three million people now flying annually via Gulf
hubs” – The Economist
363
408 400 400 394
370
343
400 400
306
180
148
128
146
121
163
149
117
135
149
100
150
200
250
300
350
400
450
500
Gulf Carriers Non-Gulf Carriers
1616
MRO Forecast
1717
The current
commercial
air transport fleet
consists of over
27K aircraft; over
half are narrowbody
aircraft
Source: CAPA 2015
Narrowbody
Jet
Widebody
Jet
Turboprop
Regional
Jet
27,114
Aircraft
14%
53%14%
19%
By Aircraft Type By Global Region
North
America
Asia Pacific
Europe
Latin
America
Middle East
31%
27%
25%
8%
5% 5%
27,114
Aircraft
2015 Global Commercial Air Transport Fleet
1818
The combination of
strong air travel
demand and the
need to replace
ageing aircraft will
drive fleet growth at
a healthy 3.4%
annually
Source: ICF analysis: CAPA 2015
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
2015 2025
Africa
Middle East
Latin America
Europe
Asia Pacific
North America
27,100
31% 26%
37,900
27%
25%
8%
32%
23%
8%
# Aircraft
3.8%
2.5%
1.6%
5.2%
5.3%
5.1%
CAGR
3.4% Avg.
5%
6%
10 Year Global Air Transport Fleet Growth
1919
Current commercial
air transport MRO
demand is $64.3B;
with Asia equivalent
to North America
and Europe in
market size
Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation
Engines
Components
Line
Airframe
Modifications
14%
17%
22%
40%
7%
North
America
Asia Pacific
Europe
Middle East
Latin
America
Africa
29%
28%
26%
8%
6%4%
$64.3B$64.3B
By MRO Segment By Global Region
2015 Commercial Air Transport Global MRO Demand
2020
The global MRO
market is expected
to grow by 4.1% per
annum to $96B by
2025
Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation
 Engine and component MRO
markets remain the largest
segments
 Modifications market will see
the strongest growth (e.g.
interiors, connectivity)
 Airframe market slows due
to reduced man-hour
intensity and increased
check intervals as new fleets
are introduced
$0
$10
$20
$30
$40
$50
$60
$70
$80
$90
$100
2015 2025
Modifications
Airframe
Line
Component
Engine
40%
22%
14%
17%
$64.3B
$96.0B
2.8%
3.6%
4.3%
4.4%
CAGR
4.1% Avg.
5.3%
41%
22%
16%
13%
10 Year Global Commercial Air Transport MRO Demand Growth
$USD
Billions
2121
The current
European fleet
consists of over
6,700 aircraft; with
almost 60%
consisting of
narrowbody
Source: CAPA 2015
Narrowbody
Jet
Widebody
Jet
Turboprop
Regional
Jet
6,746
Aircraft
11%
59%
12%
18%
By Aircraft Type By Country
United
Kingdom
Russia
Germany
Turkey
FranceIreland
Spain
Others
6,746
Aircraft
28%
17%
7%
21%
11%
6%6%
5%
2015 European Commercial Air Transport Fleet
2222
The European MRO
market is expected
to grow
to approx. $21.3B
by 2025, at 2.3% per
annum
Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation
 Modifications is the fastest
growing MRO segment in
Europe
 MRO spend on engines will
experience the largest
absolute growth
$0
$5
$10
$15
$20
$25
2015 2025
Modifications
Airframe
Line
Component
Engine
39%
22%
15%
16%
$17.0B
$21.3B
1.0%
2.5%
2.7%
2.3%
CAGR
2.3% Avg.
3.0%
39%
23%
17%
13%
8%
10-Year Global European MRO Demand Growth
$USD
Billions
7%
2323
Trend Watch:
A New Golden Age of Aircraft
Cabin Interiors
2424
Modifications growth
is driven by airlines
seeking differentiation
in the cabin and
customer experience
Modifications demand includes labor and material spend
*Passenger-To-Freighter Conversions
**Airworthiness Directives / Service Bulletins
Source: ICF analysis, constant 2015 US$
MRO modification market
growth drivers include:
 Premium lie-flat seats are
now the minimum standard
 Premium economy
 Wi-fi, on-board connectivity
 Coming soon: ADS-B Mod
program
 Capacity (ASM/K) increase
Commercial Air Transport Modifications Forecast
$2.7
$4.9
$0.6
$1.1
$0.4
$0.5
$0.4
$0.4
$0.3
$0.5
$0
$1
$2
$3
$4
$5
$6
$7
$8
2015 2025
AD/SB**
PTF Conversions*
Painting
Avionics Upgrades
Interiors
$4.4B
$7.4B
0.0%
3.7%
6.9%
5.9%
CAGR
5.3% Avg.
3.6%
$USD
Billions
2525
Cabin “densification”
has emerged as cost
effective strategy for
airlines to increase
capacity and drive
bottom line growth
2015 - 2025 Capacity Bridge
0 2 4 6 8 10
2025 ASMs
Increased
Seat Density
Longer Stage
Lengths
Fleet Growth
2015 ASMs
Available Seat-Miles (ASMs), Trillions
6.2T
8.8T
84%
8%
8%
12 Seats 16 Seats
130 Seats120 Seats
Total =
150 Seats
Total =
164 Seats
Example: Delta A320 Interior
Modification Program
New seats, outlets,
IFE, overhead bins
Space-saving galleys
to add a row of seats
Source: ICF analysis, delta.com
18 Seats18 Seats
Cabin Upgrades:
 Slim seats
 Slim lavatories
 Slim galleys
 Slim coat closets
2626
Trend Watch:
New Technology Aircraft
2727
Over the next
decade, the global
fleet of new
generation aircraft
fleet will grow by
approx. 531% to
nearly 19,000
aircraft
10-Year Fleet Forecast by Aircraft Generation
2,993
18,896
22,212
18,487
2015 2025
Global
New Gen
Mid Gen
Old Gen
Old Gen: 727, 737 Classic, 747 Classic, DC10, L1011, A300
Mid Gen: 757, 767, 747-400, A320 Family, A330/A340, 737NG, 777, ERJ, CRJ
New Gen:, 777X, 787, A350, A330neo, A380, E170/175/190/195, CRJ-7/9/1000, 737MAX
Source: ICF analysis
Europe
+531%
-70%
-17%
612
4,045
5,689
4,487
2015 2025
+561%
-21%
-74%
2828
Over the next
decade, MRO spend
on new technology
Airbus A350 &
Boeing 787 aircraft
will double every
three years
Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation, includes Boeing 787 and Airbus A350
10-Year MRO Spend for New Technology A350 and 787 Aircraft
$ USD Billions
$0.35
$0.46
$0.47
$0.52
$0.53
$0.62
$0.5
$1.0
$1.6
$2.3
$3.3
$4.4
$5.8
$7.1
$8.4
$9.7
$11.1
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
Africa
Latin America
Middle East
North America
Europe
Asia Pacific
+2000%
2929
New technology
aircraft challenge
traditional MRO
sourcing strategies
= Heavy C-Check= Light C-Check
767
A/C Age 1 2 3 4 5 6 7 8 9 10 11 12
787
Volume
(C-checks)
Intensity
(man-hours)
Days
(Hangar)
767 8 95,000 136
787 4 33,000 47
Impact
 Cost Savings: ~65% fewer routine airframe heavy maintenance
man-hours drives an estimated savings of ~$3.5M
 Asset Utilization: ~90 additional available flying days enables
increased revenue generation potential
12 Year Heavy Maintenance Schedule
*Based on 4,000 FH/yr utilization
767 C-check = 18mo, 4C = 72mo; 787 C-check = 36mo, 4C = 144mo
Assumed industry standard labor man-hour rate
Aircraft out of Service (AooS) calculated for C/4C/8C checks assuming industry standard MRO hangar productivity
Return on investment
challenges:
 Facilities
 Tooling & Equipment
 Training
 IT Systems
Source: ICF analysis
3030
Challenge: How best
to realize value from
the disparate
terabytes of data
generated by new
technology aircraft
Source: ICF analysis
Number of AHM
Parameters
A320: 15,000
B787: 100,000
 Stakeholder Battle:
Who will control and
benefit most from the
operating data IP?
 Operators
 Lessors
 OEMs
 MRO Suppliers
767: 10,000
Yr 1 Yr 10
~ 137TB
~11TB
777 787
~ 28MB
< 1MB
Transmittable Data
(MB/Flt)
A/C Data Generated
(TB/Year)
~1,100%
Aircraft Health Monitoring and Data Generation Outlook
3131
ICF believes that
virtual reality (VR)
technology will be
as disruptive to
MRO training as 3D-
printing is to parts
manufacturing
Training 2.0: Virtual Reality
32
For questions regarding this
presentation, please contact:
Jonathan M. Berger
Vice President  Aerospace & MRO Advisory
jberger@icf.com  +1 404.819.7669
THANK YOU!
October 18-20, 2016
Amsterdam, Netherlands
3333
 Market Research & Analysis
 Airline Maintenance Benchmarking
 M&A Commercial Due Diligence
 OEM Aftermarket Strategy
 Aviation Asset Valuations & Appraisals
 MRO Information Technology (IT) Advisory
 Strategic Sourcing & Supply Chain Mgt.
 LEAN Continuous Process Improvement
 Military Aircraft Sustainment
ICF provides a full range of Aerospace &
MRO advisory services
3434
ICF is one of the
world’s largest and
most experienced
aviation and
aerospace
consulting firms
Airports • Airlines • Aerospace & MRO • Aircraft
 53 years in business (founded 1963)
 80+ professional staff
− Dedicated exclusively to aviation and aerospace
− Blend of consulting professionals and experienced aviation executives
 Specialized, focused expertise and proprietary knowledge
 Broad functional capabilities
 More than 10,000 private sector and public sector assignments
 Backed by parent ICF International (2015 revenue: 1.13 billion USD)
 Global presence –– offices around the world
joined in 2011joined in 2007 joined in 2012 joined in 2014
New York • Boston • Ann Arbor • London • Singapore • Beijing • Hong Kong
3535
Acronyms
 AD/SB = airworthiness directives / service bulletins
 AFTK = Capacity Growth
 ASMs = Available Seat-Miles
 BBL = oil barrel
 CAGR = compound annual growth rate
 CRABS = Canada, Russia, Australia, Brazil, and South Africa
 EBIT = Earnings Before Interest and Taxes
 FTK = Global Freight Traffic
 IP = intellectual property
 MRO = maintenance, repair, and overhaul
 OEM = original equipment manufacturer
 PTF = Passenger-To-Freighter
 ROIC = return on invested capital
 VR – virtual reality

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MRO Market Update & Industry Trends Presentation Summary

  • 1. 0 MRO Market Update & Industry Trends Presented by: Jonathan M. Berger Vice President  Aerospace & MRO Advisory jberger@icf.com October 18-20, 2016 Amsterdam, Netherlands
  • 2. 11 Today’s Agenda Bizarro Aviation MRO Forecast Trend Watch:  Aircraft Cabin Interiors  New Technology Aircraft  Virtual Reality
  • 4. 33 Four external macro-economic forces are having a significant impact on the aviation industry and the MRO supply chain Source: ICF analysis The “CRABS”
  • 5. 44 The dramatic increase in oil & gas market supply and reduced demand for commodities has led to a strong US Dollar  Partially offsets the positive impact of low fuel costs for operators  Increases the cost of dollar based flight hour agreements (and parts/material in general)  Cost of labor for in-country MROs is cheaper driving up margins for US dollar based contracts  Buying/leasing aircraft becomes more expensive FOREX Impact Source: USForex, ICF analysis The “CRABS”: Countries with economies that are heavily dependent on commodity exports Global Currency Exchange Rates vs USD % Value Change, September 2014 – September 2016 Russian Ruble -37.6% Brazilian Real -24.6% S. African Rand -19.1% Can Dollars -15.3% Aus Dollars -12.5% Euro -11.7% Indian Rupee -7.8% Chinese Yuan -7.8% -50% -40% -30% -20% -10% 0% 10% B R A S C
  • 6. 55 Commercial aircraft OEM production backlog remains at historical record levels driven by: Source: CAPA, ICF Analysis Commercial Aircraft OEM Production Backlog 0% 10% 20% 30% 40% 50% 60% 70% 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 Order Backlog Backlog/ % Active Fleet  Emerging market growth  Low interest rates  Previously high oil and commodity prices  Introduction of new technology aircraft/engines
  • 7. 66 Low fuel costs appear to be reversing aircraft retirements trends Source: CAPA, Airline Monitor, ICF analysis Industry Impact:  MRO Suppliers - Positive: Increased spend on older airframes & engines  Surplus Market - Negative: Reduced part-out “feed stock” - OEMs: Improved new part sales - Distributors: Improved used part values / pricing - Operators: Increased material costs Commercial Air Transport Annual Aircraft Retirements 0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5% 0 200 400 600 800 1,000 1,200 # Retirements Retirement as % of installed fleet % Installed Fleet 1991-1999 Average: 203 2000-2009 Average: 473
  • 8. 77 Airline return on invested capital (ROIC) is clearly correlated with the drop in fuel costs Source: IATA, ICF Analysis Fuel Price as a % of Airline Operating Expenses 17% 22% 28% 30% 36% 28% 28% 31% 33% 33% 32% 28% 20% 0 20 40 60 80 100 120 0% 10% 20% 30% 40% % of Airline Operating Expenses Crude Oil Price/BBL
  • 9. 88 Airline return on invested capital (ROIC) is clearly correlated with the drop in fuel costs Source: IATA, ICF Analysis Fuel Price and Global Airline Return On Invested Capital (ROIC) 0.0% 2.0% 4.0% 6.0% 8.0% 10.0% 12.0% $0 $20 $40 $60 $80 $100 $120 $140 Jet Fuel Price ($/barrel) Airline ROIC (%) Airline ROIC Jet Fuel Price $$$
  • 10. 99 Driven by low fuel costs and consolidation, airline the industry is on target to achieve record profitability in 2016 of almost $40B USD Source: IATA, ICF analysis These are the “good old days: - for some airlines… Global Airline Profitability, 1996 - 2016F -$30 -$20 -$10 $0 $10 $20 $30 $40 $USD Billions $39.4B Asia Pacific, $7.8B North America, $22.9B Europe, $7.5B Middle East, $1.6B Latin America, $0.1B Africa, ($0.5B)
  • 11. 1010 However, profit margin improvement has been largely limited to carriers in North America and Europe Source: IATA, ICF Analysis -1.8% -4.7% 0.1% 2.3% 1.0% -0.9% 3.4% 4.7% 0.7% 1.5% 3.0% -0.4% 15.4% 8.4% 5.6% 2.6% 2.8% -1.1% -10.0% -5.0% 0.0% 5.0% 10.0% 15.0% 20.0% 2008 2012 2016F Global Airline EBIT Margin by Region …but not all – many airlines continue to struggle
  • 12. 1111 Brexit has clearly had an impact on European airline stock performance; specifically UK based carriers Source: Company websites Share Performance of European Airlines Since Brexit 23 June 2016 – 13 October 2016 SAS, -6.3% Lufthansa, -15.2% Ryan Air, -16.2% Norwegian, -16.5% Wizz, -23.2% Air France-KLM, - 24.8% IAG, -28.1% Easy Jet, -41.5% -50% -40% -30% -20% -10% 0%
  • 13. 1212 Follow the Money: Airlines are spending their hard earned profits in three primary areas Source: Company Reports, ICF Analysis Airline Profit Spend Analysis Labor, 20% Capex, 38% Investors, 42% Profit Sharing 15% Wage Increases 5%Fleet 23% Equity Investments 5% Other capex 10% Debt Repayments 16% Stock Buy- Back & Dividends 26% 1. Labor ~ 20%:  Profit sharing  Wage increases 2. Capex ~ 38%:  Fleet renewal & cabin upgrades  Facilities, offices, lounges  Equity partner investments 3. Investors ~ 42%:  Stock buy-backs  Dividends  Debt repayment
  • 14. 1313 After positive signs in 2014, air cargo supply continues to exceed demand Source: IATA, ICF Analysis 0.4% -0.9% 0.6% 5.0% 2.3% 2.1% 6.0% 3.0% 3.7% 5.4% 6.3% 6.3% -2% 0% 2% 4% 6% 8% Traffic (FTK) Capacity (AFTK) Global Freight Traffic (FTK) and Capacity Growth (AFTK) Year-Over-Year Percent Change - $$$
  • 15. 1414 $0 $5 $10 $15 $20 $25 $30 $35 $40 Amazon Quarterly Revenue Amazon is very well positioned to lead a major disruption of the air cargo industry Source: Amazon SEC Filings Amazon’s Growing Revenue & Shipping Costs 0% 2% 4% 6% 8% 10% 12% 14% Shipping Costs as a Percentage of Revenue $B USD
  • 16. 1515 March of the Middle East Titans: Middle East carriers have been very effective in capturing valuable business passenger traffic from European secondary airports Source: OAG Data, ICF Analysis European Secondary Airports Average Number of Seats per Departure in 2016 “…Lufthansa’s Frankfurt hub has lost nearly a 3rd of its market share on routes between Europe and Asia since 2005, with more than three million people now flying annually via Gulf hubs” – The Economist 363 408 400 400 394 370 343 400 400 306 180 148 128 146 121 163 149 117 135 149 100 150 200 250 300 350 400 450 500 Gulf Carriers Non-Gulf Carriers
  • 18. 1717 The current commercial air transport fleet consists of over 27K aircraft; over half are narrowbody aircraft Source: CAPA 2015 Narrowbody Jet Widebody Jet Turboprop Regional Jet 27,114 Aircraft 14% 53%14% 19% By Aircraft Type By Global Region North America Asia Pacific Europe Latin America Middle East 31% 27% 25% 8% 5% 5% 27,114 Aircraft 2015 Global Commercial Air Transport Fleet
  • 19. 1818 The combination of strong air travel demand and the need to replace ageing aircraft will drive fleet growth at a healthy 3.4% annually Source: ICF analysis: CAPA 2015 0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 2015 2025 Africa Middle East Latin America Europe Asia Pacific North America 27,100 31% 26% 37,900 27% 25% 8% 32% 23% 8% # Aircraft 3.8% 2.5% 1.6% 5.2% 5.3% 5.1% CAGR 3.4% Avg. 5% 6% 10 Year Global Air Transport Fleet Growth
  • 20. 1919 Current commercial air transport MRO demand is $64.3B; with Asia equivalent to North America and Europe in market size Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation Engines Components Line Airframe Modifications 14% 17% 22% 40% 7% North America Asia Pacific Europe Middle East Latin America Africa 29% 28% 26% 8% 6%4% $64.3B$64.3B By MRO Segment By Global Region 2015 Commercial Air Transport Global MRO Demand
  • 21. 2020 The global MRO market is expected to grow by 4.1% per annum to $96B by 2025 Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation  Engine and component MRO markets remain the largest segments  Modifications market will see the strongest growth (e.g. interiors, connectivity)  Airframe market slows due to reduced man-hour intensity and increased check intervals as new fleets are introduced $0 $10 $20 $30 $40 $50 $60 $70 $80 $90 $100 2015 2025 Modifications Airframe Line Component Engine 40% 22% 14% 17% $64.3B $96.0B 2.8% 3.6% 4.3% 4.4% CAGR 4.1% Avg. 5.3% 41% 22% 16% 13% 10 Year Global Commercial Air Transport MRO Demand Growth $USD Billions
  • 22. 2121 The current European fleet consists of over 6,700 aircraft; with almost 60% consisting of narrowbody Source: CAPA 2015 Narrowbody Jet Widebody Jet Turboprop Regional Jet 6,746 Aircraft 11% 59% 12% 18% By Aircraft Type By Country United Kingdom Russia Germany Turkey FranceIreland Spain Others 6,746 Aircraft 28% 17% 7% 21% 11% 6%6% 5% 2015 European Commercial Air Transport Fleet
  • 23. 2222 The European MRO market is expected to grow to approx. $21.3B by 2025, at 2.3% per annum Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation  Modifications is the fastest growing MRO segment in Europe  MRO spend on engines will experience the largest absolute growth $0 $5 $10 $15 $20 $25 2015 2025 Modifications Airframe Line Component Engine 39% 22% 15% 16% $17.0B $21.3B 1.0% 2.5% 2.7% 2.3% CAGR 2.3% Avg. 3.0% 39% 23% 17% 13% 8% 10-Year Global European MRO Demand Growth $USD Billions 7%
  • 24. 2323 Trend Watch: A New Golden Age of Aircraft Cabin Interiors
  • 25. 2424 Modifications growth is driven by airlines seeking differentiation in the cabin and customer experience Modifications demand includes labor and material spend *Passenger-To-Freighter Conversions **Airworthiness Directives / Service Bulletins Source: ICF analysis, constant 2015 US$ MRO modification market growth drivers include:  Premium lie-flat seats are now the minimum standard  Premium economy  Wi-fi, on-board connectivity  Coming soon: ADS-B Mod program  Capacity (ASM/K) increase Commercial Air Transport Modifications Forecast $2.7 $4.9 $0.6 $1.1 $0.4 $0.5 $0.4 $0.4 $0.3 $0.5 $0 $1 $2 $3 $4 $5 $6 $7 $8 2015 2025 AD/SB** PTF Conversions* Painting Avionics Upgrades Interiors $4.4B $7.4B 0.0% 3.7% 6.9% 5.9% CAGR 5.3% Avg. 3.6% $USD Billions
  • 26. 2525 Cabin “densification” has emerged as cost effective strategy for airlines to increase capacity and drive bottom line growth 2015 - 2025 Capacity Bridge 0 2 4 6 8 10 2025 ASMs Increased Seat Density Longer Stage Lengths Fleet Growth 2015 ASMs Available Seat-Miles (ASMs), Trillions 6.2T 8.8T 84% 8% 8% 12 Seats 16 Seats 130 Seats120 Seats Total = 150 Seats Total = 164 Seats Example: Delta A320 Interior Modification Program New seats, outlets, IFE, overhead bins Space-saving galleys to add a row of seats Source: ICF analysis, delta.com 18 Seats18 Seats Cabin Upgrades:  Slim seats  Slim lavatories  Slim galleys  Slim coat closets
  • 28. 2727 Over the next decade, the global fleet of new generation aircraft fleet will grow by approx. 531% to nearly 19,000 aircraft 10-Year Fleet Forecast by Aircraft Generation 2,993 18,896 22,212 18,487 2015 2025 Global New Gen Mid Gen Old Gen Old Gen: 727, 737 Classic, 747 Classic, DC10, L1011, A300 Mid Gen: 757, 767, 747-400, A320 Family, A330/A340, 737NG, 777, ERJ, CRJ New Gen:, 777X, 787, A350, A330neo, A380, E170/175/190/195, CRJ-7/9/1000, 737MAX Source: ICF analysis Europe +531% -70% -17% 612 4,045 5,689 4,487 2015 2025 +561% -21% -74%
  • 29. 2828 Over the next decade, MRO spend on new technology Airbus A350 & Boeing 787 aircraft will double every three years Source: ICF analysis; Forecast in 2015 $USD, exclusive of inflation, includes Boeing 787 and Airbus A350 10-Year MRO Spend for New Technology A350 and 787 Aircraft $ USD Billions $0.35 $0.46 $0.47 $0.52 $0.53 $0.62 $0.5 $1.0 $1.6 $2.3 $3.3 $4.4 $5.8 $7.1 $8.4 $9.7 $11.1 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 Africa Latin America Middle East North America Europe Asia Pacific +2000%
  • 30. 2929 New technology aircraft challenge traditional MRO sourcing strategies = Heavy C-Check= Light C-Check 767 A/C Age 1 2 3 4 5 6 7 8 9 10 11 12 787 Volume (C-checks) Intensity (man-hours) Days (Hangar) 767 8 95,000 136 787 4 33,000 47 Impact  Cost Savings: ~65% fewer routine airframe heavy maintenance man-hours drives an estimated savings of ~$3.5M  Asset Utilization: ~90 additional available flying days enables increased revenue generation potential 12 Year Heavy Maintenance Schedule *Based on 4,000 FH/yr utilization 767 C-check = 18mo, 4C = 72mo; 787 C-check = 36mo, 4C = 144mo Assumed industry standard labor man-hour rate Aircraft out of Service (AooS) calculated for C/4C/8C checks assuming industry standard MRO hangar productivity Return on investment challenges:  Facilities  Tooling & Equipment  Training  IT Systems Source: ICF analysis
  • 31. 3030 Challenge: How best to realize value from the disparate terabytes of data generated by new technology aircraft Source: ICF analysis Number of AHM Parameters A320: 15,000 B787: 100,000  Stakeholder Battle: Who will control and benefit most from the operating data IP?  Operators  Lessors  OEMs  MRO Suppliers 767: 10,000 Yr 1 Yr 10 ~ 137TB ~11TB 777 787 ~ 28MB < 1MB Transmittable Data (MB/Flt) A/C Data Generated (TB/Year) ~1,100% Aircraft Health Monitoring and Data Generation Outlook
  • 32. 3131 ICF believes that virtual reality (VR) technology will be as disruptive to MRO training as 3D- printing is to parts manufacturing Training 2.0: Virtual Reality
  • 33. 32 For questions regarding this presentation, please contact: Jonathan M. Berger Vice President  Aerospace & MRO Advisory jberger@icf.com  +1 404.819.7669 THANK YOU! October 18-20, 2016 Amsterdam, Netherlands
  • 34. 3333  Market Research & Analysis  Airline Maintenance Benchmarking  M&A Commercial Due Diligence  OEM Aftermarket Strategy  Aviation Asset Valuations & Appraisals  MRO Information Technology (IT) Advisory  Strategic Sourcing & Supply Chain Mgt.  LEAN Continuous Process Improvement  Military Aircraft Sustainment ICF provides a full range of Aerospace & MRO advisory services
  • 35. 3434 ICF is one of the world’s largest and most experienced aviation and aerospace consulting firms Airports • Airlines • Aerospace & MRO • Aircraft  53 years in business (founded 1963)  80+ professional staff − Dedicated exclusively to aviation and aerospace − Blend of consulting professionals and experienced aviation executives  Specialized, focused expertise and proprietary knowledge  Broad functional capabilities  More than 10,000 private sector and public sector assignments  Backed by parent ICF International (2015 revenue: 1.13 billion USD)  Global presence –– offices around the world joined in 2011joined in 2007 joined in 2012 joined in 2014 New York • Boston • Ann Arbor • London • Singapore • Beijing • Hong Kong
  • 36. 3535 Acronyms  AD/SB = airworthiness directives / service bulletins  AFTK = Capacity Growth  ASMs = Available Seat-Miles  BBL = oil barrel  CAGR = compound annual growth rate  CRABS = Canada, Russia, Australia, Brazil, and South Africa  EBIT = Earnings Before Interest and Taxes  FTK = Global Freight Traffic  IP = intellectual property  MRO = maintenance, repair, and overhaul  OEM = original equipment manufacturer  PTF = Passenger-To-Freighter  ROIC = return on invested capital  VR – virtual reality