12.1 lean manufacturing tools part 1

1. LEAN MANUFACTURING
TOOLS
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2. PPT.KUNZITE.12 Version 00.2021
KAN-BAN
• The workflow consists of logical steps.
• There are two steps to a workflow viz. queue and work in
progress/process.
• The team in charge decides on the maximum amount of
work each step of the workflow can hold.
• Work is pushed into the queue step and pulled into the
process step.
• If need be, work is halted in two successive stages to clear
bottleneck.

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Leveling the type and quantity of production over a fixed period
of time. This enables production to efficiently
meet customer demands while avoiding batching and results in
minimum inventories, capital costs, manpower, and
production lead time through the whole value stream.”

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Day Order DailyProduction ProductionDiffrence Remark
Monday 200 100 -100 CanbeTopupwithFridayandSaturdayinventory
Tuesday 50 100 50
Wednesday 150 100 -50 CompletedfromTuesdayinventory
Thursday 100 100 0
Friday 50 100 50
Saturday 50 100 50
TotalWeeklyOrder 600 600 0

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Known as autonomation, it is a simple way of protecting
your company from delivering products of low quality or
defects to your customers.
Relies on 4 General principals.
• Discover an abnormality
• Stop the process
• Fix the immediate problem
• Investigate and solve the root cause

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9. PPT.KUNZITE.12 Version 00.2021