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Sustainable Manufacturing
- A South-South Perspective

     Hector Dominguez, PhD

    Presentation to PSU-Vietnam Forum
           Friday April 27, 2012
Contents

Introductions

What is Sustainable Manufacturing?

Alternative Energy Manufacturing

Remarks on Vietnam
About Hector Dominguez
Originally from the City of Xalapa, Mexico.
Coffee and Cloud forest region.

PhD in Mechanical Engineering. Works with high
precision machinery, robotics, manufacturing,
nonlinear dynamics and complex systems.

Co-founder of an NGO on appropriate/appropriable
technology in Mexico.

Visitor Scholar working on Sustainable Manufacturing
applied to Renewable Energy Production.
Why present at the Vietnam Forum?
Triển vọng ngành Kỹ thuật tại
  Viện Bách khoa Quốc gia
          Mê-xi-cô

       Giáo sư Hector Dominguez
          hdominguez@ipn.mx
            Khoa Cơ khí Điện tử
 Chuyên ngành Kỹ thuật và Công nghệ tiên tiến
      Viện Bách khoa Quốc gia Mê-xi-cô
Perspectives on Engineering
 at the National Polytechnic
      Institute of Mexico

             Dr. Hector Dominguez
             hdominguez@ipn.mx
               Mechatronics Department
Interdisciplinary Professional Unit of Engineering and
                 Advanced Technology
        National Polytechnic Institute - Mexico
Visits in Vietnam

Maritime University
In Hai Phong



      University of Transport in
      HCMC
EXCHANGE

COLLABORATION

Mexico and Vietnam!
MEXICO
LATIN AMERICA
MOST OF US SPEAK SPANISH, BUT THERE
ARE MORE THAN 65 INDIGENOUS
LANGUAGES

112 MILLION PEOPLE
2 MILLION SQUARE KM
Main Economic Activities of Mexico


            Agriculture




              Tourism




           Oil Production
Current Challenges in Mexico
Concentration of wealth and false development
created poverty, migration, ecological damage...
But, many people are organizing
 themselves and create options
SOUTH-SOUTH COLLABORATION
  Similar Economic and Social conditions

Similar Natural and Environmental Conditions

        Potential Economic Alliances

           Shared Development
SUSTAINABLE
                    MANUFACTURING



27 de abr de 2012                   15
Periodos históricos de la Manufactura
                    Medieval Guilds
                    and
                    Crafts Production
                         Mass
                         Production

                    Flexible
                    Manufacturing


                       Lean
27 de abr de 2012
                       Manufacturing     16
SUSTAINABLE MANUFACTURING
Creation, transportation, usage and disposal
of manufactured products using materials
and processes with a sustainable use of
natural resources, safe and fair for workers,
society and consumers with efficient and
economically feasible business models.




27 de abr de 2012                               17
27 de abr de 2012   18
The comet circle developed by the Japanese
group Ricoh in 1994.




27 de abr de 2012                            19
Manufacturing Process




27 de abr de 2012                           20
27 de abr de 2012   21
Global chain - Aluminum




27 de abr de 2012                             22
10 Areas in Sustainable Manufacturing

1. Innovation Culture   6. Design of Sustainable
2. Eco-efficiency       Products

3. Lean Manufacturing   7. Use of Finite Materials

4. Product Life Cycle   8. Advance Manufacturing
Management              Technologies

5. Extended producer    9. Labor force
Responsibility          10. Sustainable Supply
                        and Distribution chains

27 de abr de 2012                                    23
Use fewer materials and less energy
                       Development and use of
                       efficient technology in energy
                       and particles emission
                       reduction.



 New Products based on Eco-
 designs


                    Better equipment, mantainance
27 de abr de 2012
                    and production planning.            24
EcoDesigns




27 de abr de 2012                25
Regulations on Hazardous Materials




27 de abr de 2012                         26
Manufacturing Metrics




27 de abr de 2012                           27
27 de abr de 2012   28
Eco-labeling




27 de abr de 2012                  29
Life cycle and suppliers
                        ecological chain




27 de abr de 2012                              30
Product life cycle management (PLM)




27 de abr de 2012                      31
SUSTAINABLE
                    MANUFACTURING OF
                    RENEWABLE ENERGY

                    - Project in Process-


27 de abr de 2012                           32
Biodiesel from no-edible crops




                          5 Ton/ha Jatropha seeds


                                2 Tons of oil
27 de abr de 2012
                                      +                 33
                          1 Ton of protein rich flour
Jatropha biodiesel production
In comparison to
standard diesel
process, Jatropha
saves

1.2 GJ per ha*yr
Energy,
and
540 Kg CO2e/ha*yr
of emissions



 27 de abr de 2012                                                                    34


                             Source: Center for Industrial Ecology. Yale University
Sustainable Use of Forest Resources




27 de abr de 2012                         35
Solar Energy




27 de abr de 2012                  36
Industrial Facts about Vietnam
Rapidly moved from agricultural-based Economy
towards Manufacturing and Service sectors

6.4 percent annual productivity growth

Exporter of Aluminum, iron and
coal

Fossil fuel is highly subsidized

Fast electrification rate

Biogass program for clean cooking
                                   - World Energy Outlook 2011
Vietnam and Renewable Energy
                       Official Goals
3% RE in 2010
5% RE in 2020
11% RE in 2050

100 000 tonnes E5 and
50 000 tonnes B5 (equivalent to 0.4% of oil and gasoline
demand) in 2010
250 000 tonnes ethanol (to produce 5 million tonnes E5 to
satisfy 1% of projected gasoline demand) by 2015
500 million litres ethanol (E5) and 50 million litres of biodiesel
(B5) by 2020
1.8 million tonnes ethanol (to produce 5 million tonnes of E5 to
satisfy 5% of projected gasoline demand) by 2015.
                     Source: Deploying Renewable Energy in South Asia. 2010.
                                                International Energy Agency
GRACIAS

                    CẢM ƠN

                    THANKS
27 de abr de 2012             39

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Sustainable Manufacturing South-South PSU Vietnam forum

  • 1. Sustainable Manufacturing - A South-South Perspective Hector Dominguez, PhD Presentation to PSU-Vietnam Forum Friday April 27, 2012
  • 2. Contents Introductions What is Sustainable Manufacturing? Alternative Energy Manufacturing Remarks on Vietnam
  • 3.
  • 4. About Hector Dominguez Originally from the City of Xalapa, Mexico. Coffee and Cloud forest region. PhD in Mechanical Engineering. Works with high precision machinery, robotics, manufacturing, nonlinear dynamics and complex systems. Co-founder of an NGO on appropriate/appropriable technology in Mexico. Visitor Scholar working on Sustainable Manufacturing applied to Renewable Energy Production.
  • 5. Why present at the Vietnam Forum?
  • 6. Triển vọng ngành Kỹ thuật tại Viện Bách khoa Quốc gia Mê-xi-cô Giáo sư Hector Dominguez hdominguez@ipn.mx Khoa Cơ khí Điện tử Chuyên ngành Kỹ thuật và Công nghệ tiên tiến Viện Bách khoa Quốc gia Mê-xi-cô
  • 7. Perspectives on Engineering at the National Polytechnic Institute of Mexico Dr. Hector Dominguez hdominguez@ipn.mx Mechatronics Department Interdisciplinary Professional Unit of Engineering and Advanced Technology National Polytechnic Institute - Mexico
  • 8. Visits in Vietnam Maritime University In Hai Phong University of Transport in HCMC
  • 10. MEXICO LATIN AMERICA MOST OF US SPEAK SPANISH, BUT THERE ARE MORE THAN 65 INDIGENOUS LANGUAGES 112 MILLION PEOPLE 2 MILLION SQUARE KM
  • 11. Main Economic Activities of Mexico Agriculture Tourism Oil Production
  • 12. Current Challenges in Mexico Concentration of wealth and false development created poverty, migration, ecological damage...
  • 13. But, many people are organizing themselves and create options
  • 14. SOUTH-SOUTH COLLABORATION Similar Economic and Social conditions Similar Natural and Environmental Conditions Potential Economic Alliances Shared Development
  • 15. SUSTAINABLE MANUFACTURING 27 de abr de 2012 15
  • 16. Periodos históricos de la Manufactura Medieval Guilds and Crafts Production Mass Production Flexible Manufacturing Lean 27 de abr de 2012 Manufacturing 16
  • 17. SUSTAINABLE MANUFACTURING Creation, transportation, usage and disposal of manufactured products using materials and processes with a sustainable use of natural resources, safe and fair for workers, society and consumers with efficient and economically feasible business models. 27 de abr de 2012 17
  • 18. 27 de abr de 2012 18
  • 19. The comet circle developed by the Japanese group Ricoh in 1994. 27 de abr de 2012 19
  • 20. Manufacturing Process 27 de abr de 2012 20
  • 21. 27 de abr de 2012 21
  • 22. Global chain - Aluminum 27 de abr de 2012 22
  • 23. 10 Areas in Sustainable Manufacturing 1. Innovation Culture 6. Design of Sustainable 2. Eco-efficiency Products 3. Lean Manufacturing 7. Use of Finite Materials 4. Product Life Cycle 8. Advance Manufacturing Management Technologies 5. Extended producer 9. Labor force Responsibility 10. Sustainable Supply and Distribution chains 27 de abr de 2012 23
  • 24. Use fewer materials and less energy Development and use of efficient technology in energy and particles emission reduction. New Products based on Eco- designs Better equipment, mantainance 27 de abr de 2012 and production planning. 24
  • 25. EcoDesigns 27 de abr de 2012 25
  • 26. Regulations on Hazardous Materials 27 de abr de 2012 26
  • 27. Manufacturing Metrics 27 de abr de 2012 27
  • 28. 27 de abr de 2012 28
  • 30. Life cycle and suppliers ecological chain 27 de abr de 2012 30
  • 31. Product life cycle management (PLM) 27 de abr de 2012 31
  • 32. SUSTAINABLE MANUFACTURING OF RENEWABLE ENERGY - Project in Process- 27 de abr de 2012 32
  • 33. Biodiesel from no-edible crops 5 Ton/ha Jatropha seeds 2 Tons of oil 27 de abr de 2012 + 33 1 Ton of protein rich flour
  • 34. Jatropha biodiesel production In comparison to standard diesel process, Jatropha saves 1.2 GJ per ha*yr Energy, and 540 Kg CO2e/ha*yr of emissions 27 de abr de 2012 34 Source: Center for Industrial Ecology. Yale University
  • 35. Sustainable Use of Forest Resources 27 de abr de 2012 35
  • 36. Solar Energy 27 de abr de 2012 36
  • 37. Industrial Facts about Vietnam Rapidly moved from agricultural-based Economy towards Manufacturing and Service sectors 6.4 percent annual productivity growth Exporter of Aluminum, iron and coal Fossil fuel is highly subsidized Fast electrification rate Biogass program for clean cooking - World Energy Outlook 2011
  • 38. Vietnam and Renewable Energy Official Goals 3% RE in 2010 5% RE in 2020 11% RE in 2050 100 000 tonnes E5 and 50 000 tonnes B5 (equivalent to 0.4% of oil and gasoline demand) in 2010 250 000 tonnes ethanol (to produce 5 million tonnes E5 to satisfy 1% of projected gasoline demand) by 2015 500 million litres ethanol (E5) and 50 million litres of biodiesel (B5) by 2020 1.8 million tonnes ethanol (to produce 5 million tonnes of E5 to satisfy 5% of projected gasoline demand) by 2015. Source: Deploying Renewable Energy in South Asia. 2010. International Energy Agency
  • 39. GRACIAS CẢM ƠN THANKS 27 de abr de 2012 39