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Life safety hazards
Whywe do it
Your facility is more likely
to burn down because of an
electrical hazard
than from any other cause.”
― Facility Manager’s Alert, Progressive Business Publications
Nearly two-thirds of
all electrical
distribution fire
losses could have been
prevented.―National Fire Protection Agency (NFPA)
Preventable
losses
A well-administered electrical
preventative maintenance program
will reduce accidents, save lives,
minimize costly breakdowns and
unplanned shutdowns of equipment.”
―NFPA 70B
Power quality
Whywe do it
Overheating caused by
harmonic current is a
threat to public safety
because of its potential to
cause fires.”
―NFPA Journal, National Fire Protection Association
• Harmonic Distortion
• Voltage Transients
• Voltage Sags and/or Surges
• Grounding
• Disruption of Power
• Radio Frequency Interference (RFI)
• Electro-Magnetic Interference (EMI)
―Edison Electric Institute
Power quality problems
Causes of power quality problems
• Natural Phenomena
• Utility Operations
• Customer Operations
• Neighboring Customers
20%
80%
―Edison Electric Institute
Utility costs
Whywe do it
Improper torquing
There are an average
of 16 hot spots in
an average size
commercial property.
―Edison Electric Institute
Improper torquing
A high percentage of
these are loose
connections.
Improper torquing
• However, a high
percentage of these are
over-tightened
connections!
• Over-tightening leads
to more hot spots!
―Maintenance Technology
Magazine, February, 1998
ELECTRICAL CONNECTIONS CAN BE
DEFORMED BY OVERTIGHTENING
CORRECTLY
TIGHTENED
OVER-TIGHTENED
Power factor correction system
capacitor
• Older capacitors rarely
still work as designed.
• Many electric utility
companies penalize
customers for
inefficient use of power
by charging a “power
factor penalty.”
5% Voltage Imbalance =
>125% power consumption
in motors
―Electrical Power Research Institute (ERPI)
A 5% phase imbalance can
cut the life of a motor by
one-half and increase
operating costs by $1,200
per year for a 100 hp motor.”
―Electrical Power Research Institute (ERPI)
Business
interruptions
Whywe do it
Without preventative
maintenance, the
failure rate of electrical
system components is
three times higher.”―Institute of Electrical and Electronic Engineers (IEEE)
• What you see on the
outside of electrical
equipment is also on
the inside of the
equipment.
• When was the last
time your electrical
equipment was opened
and cleaned?
Dust can be a conductor!
Regular preventive
maintenance is the
best protection
you have against sudden
and costly power outages.”
―Plant Services Magazine
Without an EPM (electrical
preventive maintenance)
program, management assumes
a much greater risk of serious
electrical failure and its
consequences.
―NFPA 70B
Asset management
Whywe do it
Asset management
Your electrical
distribution
system averages
10 –15%
of facility
construction cost
Asset management
Proactive care extends the
lift of the equipment and
delays costly capital
expenditures!
Insurance certification
Whywe do it
Insurance certification
Equipment ranked by
frequency of loss claims:
1. Electrical equipment (all types)
2. Air conditioning and refrigeration
3. Boilers, pressure vessels and piping
4. Machinery (all types)
5. Computer equipment
6. Motors (including air conditioning)
7. Pumps
8. Telecommunications
Accounts for the most common equipment breakdowns and
includes exposures found in every business and organization.Whistle Stop Newsletter, Published by the
Hartford Steam Boiler Inspection and
Insurance Co., Hartford, CT, June 2003;
HSB Is a leading global equipment
breakdown insurer and reinsurer.
Insurance certification
• Many insurance
companies and
certifying entities
require proactive
electrical preventive
maintenance.
• We will provide you
with the necessary
compliance certificates.
Manufacturers’
recommendations
Whywe do it
“Periodic maintenance on the
switchboard includes cleaning,
lubrication and exercising component
parts. The interval between
maintenance checks can vary
depending upon the amount of usage
and environmental conditions of each
installation. The maximum
recommended inspection
interval is one year. This
definition for periodic
maintenance applies
throughout this manual
unless otherwise noted.”

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Why you should conduct electrical preventive maintenance

  • 1.
  • 3. Your facility is more likely to burn down because of an electrical hazard than from any other cause.” ― Facility Manager’s Alert, Progressive Business Publications
  • 4. Nearly two-thirds of all electrical distribution fire losses could have been prevented.―National Fire Protection Agency (NFPA) Preventable losses
  • 5. A well-administered electrical preventative maintenance program will reduce accidents, save lives, minimize costly breakdowns and unplanned shutdowns of equipment.” ―NFPA 70B
  • 7. Overheating caused by harmonic current is a threat to public safety because of its potential to cause fires.” ―NFPA Journal, National Fire Protection Association
  • 8. • Harmonic Distortion • Voltage Transients • Voltage Sags and/or Surges • Grounding • Disruption of Power • Radio Frequency Interference (RFI) • Electro-Magnetic Interference (EMI) ―Edison Electric Institute Power quality problems
  • 9. Causes of power quality problems • Natural Phenomena • Utility Operations • Customer Operations • Neighboring Customers 20% 80% ―Edison Electric Institute
  • 11. Improper torquing There are an average of 16 hot spots in an average size commercial property. ―Edison Electric Institute
  • 12. Improper torquing A high percentage of these are loose connections.
  • 13. Improper torquing • However, a high percentage of these are over-tightened connections! • Over-tightening leads to more hot spots! ―Maintenance Technology Magazine, February, 1998 ELECTRICAL CONNECTIONS CAN BE DEFORMED BY OVERTIGHTENING CORRECTLY TIGHTENED OVER-TIGHTENED
  • 14. Power factor correction system capacitor • Older capacitors rarely still work as designed. • Many electric utility companies penalize customers for inefficient use of power by charging a “power factor penalty.”
  • 15. 5% Voltage Imbalance = >125% power consumption in motors ―Electrical Power Research Institute (ERPI)
  • 16. A 5% phase imbalance can cut the life of a motor by one-half and increase operating costs by $1,200 per year for a 100 hp motor.” ―Electrical Power Research Institute (ERPI)
  • 18. Without preventative maintenance, the failure rate of electrical system components is three times higher.”―Institute of Electrical and Electronic Engineers (IEEE)
  • 19. • What you see on the outside of electrical equipment is also on the inside of the equipment. • When was the last time your electrical equipment was opened and cleaned? Dust can be a conductor!
  • 20.
  • 21. Regular preventive maintenance is the best protection you have against sudden and costly power outages.” ―Plant Services Magazine
  • 22. Without an EPM (electrical preventive maintenance) program, management assumes a much greater risk of serious electrical failure and its consequences. ―NFPA 70B
  • 24. Asset management Your electrical distribution system averages 10 –15% of facility construction cost
  • 25. Asset management Proactive care extends the lift of the equipment and delays costly capital expenditures!
  • 27. Insurance certification Equipment ranked by frequency of loss claims: 1. Electrical equipment (all types) 2. Air conditioning and refrigeration 3. Boilers, pressure vessels and piping 4. Machinery (all types) 5. Computer equipment 6. Motors (including air conditioning) 7. Pumps 8. Telecommunications Accounts for the most common equipment breakdowns and includes exposures found in every business and organization.Whistle Stop Newsletter, Published by the Hartford Steam Boiler Inspection and Insurance Co., Hartford, CT, June 2003; HSB Is a leading global equipment breakdown insurer and reinsurer.
  • 28. Insurance certification • Many insurance companies and certifying entities require proactive electrical preventive maintenance. • We will provide you with the necessary compliance certificates.
  • 30. “Periodic maintenance on the switchboard includes cleaning, lubrication and exercising component parts. The interval between maintenance checks can vary depending upon the amount of usage and environmental conditions of each installation. The maximum recommended inspection interval is one year. This definition for periodic maintenance applies throughout this manual unless otherwise noted.”