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Safety Training for the
Focus Four Hazards
in the Construction Industry
Disclaimer/Usage Notes
•   This material was produced under grant number 46C5-HT09 from the
    Occupational Safety and Health Administration, U.S. Department of Labor. It
    does not necessarily reflect the views or policies of the U.S. Department of
    Labor, nor does mention of trade names, commercial products, or organizations
    imply endorsement by the U.S. Government.
•   Photos shown in this presentation may depict situations that are not in
    compliance with applicable OSHA requirements.
•   It is not the intent of the content developers to provide compliance-based training
    in this presentation, the intent is more to address hazard awareness in the
    construction industry, and to recognize the overlapping hazards present in many
    construction workplaces.
•   It should NOT be assumed that the suggestions, comments, or
    recommendations contained herein constitute a thorough review of the
    applicable standards, nor should discussion of “issues” or “concerns” be
    construed as a prioritization of hazards or possible controls. Where opinions
    (“best practices”) have been expressed, it is important to remember that safety
    issues in general and construction jobsites specifically will require a great deal of
    site- or hazard-specificity – a “one size fits all” approach is not recommended,
    nor will it likely be very effective.
Disclaimer/Usage Notes (continued)
•   No representation is made as to the thoroughness of the presentation, nor to the
    exact methods of remediation to be taken. It is understood that site conditions
    vary constantly, and that the developers of this content cannot be held
    responsible for safety problems they did not address or could not anticipate, nor
    those which have been discussed herein or during physical presentation. It is the
    responsibility of the employer, its subcontractors, and its employees to comply
    with all pertinent rules and regulations in the jurisdiction in which they work.
    Copies of all OSHA regulations are available from your local OSHA office, and
    many pertinent regulations and supporting documents have been provided with
    this presentation in electronic or printed format.
•   It is assumed that individuals using this presentation or content to augment their
    training programs will be “qualified” to do so, and that said presenters will be
    otherwise prepared to answer questions, solve problems, and discuss issues
    with their audiences.
•   Areas of particular concern (or especially suited to discussion) have additional
    information provided in the “notes” section of slides throughout the program…as
    a presenter, you should be prepared to discuss all of the potential
    issues/concerns, or problems inherent in those photos particularly.
What Are the
Focus Four Hazards?
           Hazards
Electrical
Hazards
Struck-By
Hazards
Caught-In-
Between
Hazards
Fall
Hazards
Fatality/Injury Data
Fatality Data 2003 & 2004
2355 Total Fatalities
                                 Caught in
             Electrical
                                 Between
All Others     11%
                                   10%
   21%




Struck By
   24%                         Fall 34%

                            Source: Bureau of Labor Statistics
Primary Causes of
Electrocution Fatalities
•   Contact with Overhead Powerlines
•   Contact with Live Circuits in Panels
•   Poorly Maintained Cords and Tools
•   Lightning Strikes
Primary Causes of
Struck-by Fatalities
• Falling Objects
  –   Rigging Failure
  –   Loose or Shifting Materials
  –   Equipment Tipover or Malfunction
  –   Lack of Overhead Protection
• Vehicle and Equipment Strikes
  – Backing Incidents
  – Workers on Foot
• Flying Objects
Primary Causes of
Caught-in-Between Fatalities
•   Trench/Excavation Collapse
•   Rotating Equipment
•   Unguarded Parts
•   Equipment Rollovers
•   Equipment Maintenance
Primary Causes of
Fall-Related Fatalities
• Unprotected sides, edges and holes
• Improperly constructed walking/working
  surfaces
• Improper use of access equipment
• Failure to properly use PFAS
• Slips and Trips (housekeeping)
Citations
Top 10 Focus Four Citations (FY 2005)
Subpart     Citations   Total Dollar Value   Description


1926.451    8,410       $7,682,185           Scaffolding


1926.501    5,728       $7,176,729           Fall Protection Scope/Applications/Definitions


1926.1053   2,122       $964,811             Ladders


1926.651    1,794       $2,104,067           Excavations, General Requirements


1926.503    1,581       $823,501             Fall Protection Training Requirements


1926.20     1,560       $868,881             Construction, General Safety and Health Provisions


1926.100    1,519       $792,414             Head Protection


1926.453    1,379       $1,285,758           Manually Propelled Mobile Ladder Stands and Scaffolds


1926.404    1,313       $644,886             Electrical, Wiring Design and Protection


1926.652    1,264       $3,117,087           Excavations, Requirements for Protective Systems


1926.405    1,157       $344,814             Elec. Wiring Methods, Components and Equip, Gen'l Use


                                                               Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Electrical Citations (FY 2005)
               Electrical, Wiring Design and Protection

1926.404                                                                                                         1313

               Elec. Wiring Methods, Components and Equipment, General Use

1926.405                                                                                           1157

               Electrical, General Requirements

1926.403                                              660

               Electrical, Safety-Related Work Practices, General Requirements

1926.416                           350


           0           200         400         600            800              1000              1200             1400


                                                          Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Struck-By Citations (FY 2005)

               Head Protection
1926.100                                                                                                  1419
               Eye and face protection
1926.102                                               733
               Criteria for PPE (Subpart B – Power Transmission and Distribution)

1926.950                           376
               Material Handling Equipment
1926.602                      277
               Concrete & Masonry
1926.701                     265

           0          200        400        600        800          1000           1200           1400           1600


                                                         Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Caught-in-Between Citations
(FY 2005)
            Excavations - General Requirements

 1926.651                                                                                        1794

            Excavations – Protective Systems
 1926.652                                                         1264

            Wood Working Equipment
 1926.304         182

            Hand and Power Tools

 1926.300        159


            0              500                 1000                       1500                         2000


                                                 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Top Fall Protection Citations (FY 2005)

                Scaffolding General
 1926.451                                                                                   8410
                Fall Protection Scope
 1926.501                                                     5728
                Ladders
1926.1053                       2122
                Fall protection training
 1926.503                   1581
                Manually propelled scaffolds - Lifts
 1926.453                 1379

            0              2000            4000           6000                   8000                  10000


                                                       Citation statistics from Federal OSHA data for OSHA fiscal year 2005
Fatality & Statistical
Analysis
• 85% of all citations and
  90% of dollars applied
  as fines are related to
  the Focus Four Hazards
• 79% of all fatalities are
  related to the Focus
  Four Hazards
• NIOSH Fatality Assessment and Control
  Evaluation program (FACE) examples of
  fatalities caused by the Focus Four hazards
  –   Electrocution
  –   Struck-by
  –   Caught-in
  –   Fall
Who is NIOSH?
• The National Institute for Occupational Safety and
  Health (NIOSH) is the federal agency responsible for
  conducting research and making recommendations
  for the prevention of work-related injury and illness.
  NIOSH is part of the
  Centers for Disease Control and Prevention (CDC) in
  the Department of Health and Human Services.
• Information pertaining to the responsibilities of
  NIOSH are found in Section 22 of the Occupational
  Safety and Health Act of 1970 (29 CFR § 671).
Electrical
Hazards
Temporary Wiring and
Lighting Systems
Electrical Harm

 Estimated Effects of AC Currents
      (U.S. Standard 60 Hz)
1 milliamp   Barely perceptible                PATH:
(mA)
16 mA        Maximum current an average
                                               Harm is
             man can grasp and “let go”        related to
20 – 30 mA   Paralysis of respiratory          the path by
             muscles                           which
100 mA       Ventricular fibrillation          current
             threshold                         passes
2 Amps       Cardiac standstill and internal
                                               through
             organ damage
15/20/30     Common U.S. household             the body.
Amps         breakers
Ground Fault Circuit Interrupters
(GFCI)
• Monitors current
  flow between the
  hot and neutral
  wires
• Trip between 4-6
  mA in 1/40th of a
  second
How GFCIs Work
Assured Equipment Grounding
Program
• Inspection is your primary
  protection
• Best practice recommends
  documented testing every 3 months
• Color coding most common:


            Winter     Spring   Summer   Fall
Reverse Polarity Diagram


   Hot
                      Switch




   Neutral

   Tool could be hot with the switch off
Reverse Polarity

• Hot wire and neutral wire are
  reversed
• Even though a switch is off,
  the circuit could be hot
Electrical Extension Cords

• The primary insulation
  is cut
• If the insulation was
  also cut on the
  conductors, exposing
  bare wires, they could
  come in contact with
  someone
• Damage is often
  caused by repeated
  stretching or being run
  over
Electrical

• Wiring like this
  must be protected
  in closed boxes
• There is the
  potential of
  electric shock
  from loose wire
  nuts or exposed
  conductors
Electrical Panel Boxes
• Live electrical panels
  must be completely
  covered with a hard
  cover (original intended
  equipment)
• Employees could be
  exposed to live wires
  around the perimeter of
  this box
• No Cardboard!
Arc Flash Prevention
An electric arc:

•   Typically lasts less than a second
•   Has extremely high radiant (heat) energy
•   Is explosive in nature (exerts great force)
•   Can ignite or melt conventional work
    clothing
Electrical Arc

    35,000 °F             Molten Metal > 1800 ° F


                     Pressure Waves > 2000 lb/psf


                             Sound Waves >140db



                                  Shrapnel > 740 mph
 Copper Vapor:
 Solid to Vapor
 Expands by                  Hot Air >500 ° F
 67,000 times

                  Intense Light
NFPA 70E Requirements

• Arc flash boundaries must be known
• Safe approach distances established and
  maintained
• Marking equipment relative to hazards
• Electrically safe (voltage rated) tools
• PPE (ATPV)
• Training
The Best Way to Work on
Energized Electrical Equipment?

   DON’T!
      • Shut it down and lock it out
      • Establish an electrically safe
        working condition
Overhead Powerlines
The Sad
Reality
Power Line Facts

• Overhead lines are typically not
  insulated. Any covering is
  generally a weather protection, not
  insulation.
• Over 90 percent of the contacts
  occur on overhead distribution lines
• Operators are normally safe if they
  stay on the equipment
• Ground personnel are over 8 times
  more likely to be killed
Electrical Damage to the Body

• If you touch a power
  line, electricity will
  attempt to travel
  through your body
• When electricity travels
  through the body, it
  heats up and burns
  body tissue internally
• Electricity leaves the
  body violently, causing
  burns or even blowing
  an exit hole
Maintain Safe Working
Clearance
• All equipment –
  ladders, scaffolds,
  cranes, trucks,
  forklifts, etc. –
  MUST maintain a
  minimum 10 foot
  clearance from 50
  kV or less
• Add .4 inches for
  every kV over 50
  kV
MINIMUM 10'
  Distance
Ensure Adequate Clearance
• Install flag warnings at
  proper distances
• If it is difficult for an
  operator to see the
  power lines, designate
  a spotter
• If you cannot maintain
  adequate clearances,
  you must have the
  power company
  insulate, move or de-
  energize the line
The Ground May Be Hot!

• Electricity dissipates
  with the resistance of
  the ground
• As potential drops,
  fields develop around
  the electrified machine
• If you step across a line
  of unequal potential,
  you could be
  electrocuted
If Contact Occurs

•   Stay on the machine if possible
•   Warn all others to stay away
•   Notify power company immediately
•   Attempt to move away but assure
    line is not “connected”
Bail Out Procedures

• If you must get
  out, jump with
  your feet together
• Do not touch the
  machine
• Hop or shuffle out
  of the area
Incident Free
      •   Planning
      •   Training
      •   Inspection
      •   Oversight
      •   Lessons learned
      •   Re-evaluate
Struck-By
Hazards
Crane Tip Over
and Failure
Incidents
• Soft Ground
• Inadequate
  outrigger support
• Overload
• Crane out of level
• Boom strike
Fatalities
Handling Loads

• Struck by the load
• Rigging
  equipment failure
• Rigging
  equipment
  overload
• Improper rigging
  technique
Inspect
All Slings
• Slings must be
  inspected before
  each use
• Slings should
  have tags that
  indicate
  capacities
Highway Worker Fatalities

                      Contractor Equipment
            Other             41%
            18%




Vehicle Entering
  Work Area
                        Traffic Crash
      22%
                            19%
                             Source: Bureau of Labor Statistics
Highway Equipment Related
Fatalities
            Passengers   Worker on Foot
                8%
                                 57%




Operators
  35%

                          Source: Bureau of Labor Statistics
Equipment & Vehicle Hazards
Striking Workers on Foot
Poor Worker Position

• This worker is out
  of the driver’s
  mirror view
Pinned In/Under Equipment
• A truck driver
  was working
  between the
  frame and dump
  box of a dump
  truck
• The dump box
  dropped
  suddenly,
  crushing his
  head
Equipment
Does Roll Over!
Wear Your Seat Belt!

• When there is a roll-
  over hazard, there must
  be a seat belt
• Always wear the seat
  belt
• Only ride in the seat
  provided
• No riding in buckets, on
  fenders or on steps
Backing Equipment

• Have audible back-up
  alarms
• Have a spotter to direct
  the operator if visibility
  is restricted
• Keep adequate
  clearance behind the
  vehicle
• Always pay attention to
  backing equipment
High Visibility Clothing

• High visibility clothing
  refers to reflective
  garments that workers
  should wear whenever
  their work place
  contains hazards
  related to low visibility
  or when they work near
  vehicles or moving
  equipment
Loading Equipment
• Trailer secure and on a
  level surface
• Inspect the deck for
  debris, blocking or
  chains
• Have a spotter help
  properly align the
  equipment up the
  ramps
• Be sure equipment is
  properly secured
Maintenance Hazards

                      Workers under
                      equipment that is
                      insufficiently
                      supported
Materials Handling and Storage
Stack and Store Materials
Properly
• No more than 4:1
  height to base
  ratio
• Secure all loads
• Stack, block, and
  interlock
• Keep at least 6'
  back from edges
• Be prepared for
  heavy weather
Transporting & Unloading
Material
• Pipes, stacks of
  material, etc., can
  roll off a truck
  when bindings are
  removed
• Unsecured
  material can fall
  from forklifts and
  other equipment
Air Nailers

• Penetration
  checks must be
  made
• Safety’s must be
  operational
• All proper PPE
  must be worn
Pneumatic Nailers
• Never load the tool until you
  are ready to use it
• Always insert the fastener
  before cocking the tool
• Never cock the tool against
  the hand or point the tool at
  anyone
• Always check penetrations
  and use proper loads
• Wear appropriate PPE
Incident Free
      •   Planning
      •   Training
      •   Inspection
      •   Oversight
      •   Lessons learned
      •   Re-evaluate
Caught in Between Hazards
Trench & Excavation
Soil Mechanics

• Soil weighs about 100 –
  140 lb/cu.ft.                 120
• Each foot of depth adds
  more pressure side            120
  pressure
                                120
• Once the pressure
  exceeds the ability of        120
  the soil to support itself,
  failure is possible           120
Basic Requirements
CFR 1926.650-654

• Work must be supervised by a
  “Competent Person”
• Protection is required over 5 feet
  deep or if there is a possibility of a
  cave-in
• Excavations must be inspected
  daily and/or with changes
• Access/Egress is required over 4
  feet deep
• A rescue plan must be in place
Trench Shields or Boxes

• Engineered for
  Type C soils
• Can be used with
  all classes of soils
• Shields can be
  moved
  horizontally with
  workers inside
• Worker must stay
  inside shields
Barricade Excavations

• Excavations must
  be barricaded or
  marked if they are
  not readily visible
Utility Strikes




 ZAP!
Rescue
• A rescue plan must
  be in place
• Rescue of a buried
  worker is a slow and
  tedious process
Causes of Fatalities Crushing




Caught under the truss    Caught between crane and
boom during dismantling   carriage
Swinging/Rotating Equipment
Barricade Swing Radius

• Barricade the
  swing radius
• Maintain 2'
  distance from
  fixed objects
Mechanical Moving Parts
Preventing / Controlling / Abating
Maintenance Hazards
• Lockout equipment
     • Place an energy-isolating device over the energy source
     • Bleed off stored energy
     • Lock it until the repair/maintenance work is completed
• Tag out the equipment (when Lockout is not
  possible)
     • Place a tag over the energy source and start-up
       mechanisms
     • Label it with a written warning that remains in place until
       the work is done
     • Block disabled equipment
Machine
Guarding
• Install and maintain all
  guards on tools and
  heavy equipment
Miter Saws




                                          This guard is
                                          bolted open
Guards must cover the blade and only
retract as the blade cuts through material.
Grinders & Abrasive Saws

• Guards must remain in
  place and eye
  protection must be worn
• Best practice is to use
  face shields and
  hearing protection
Dumping Trucks
• Stay clear of dump
  trucks while they are
  dumping
• Trucks can become
  unstable with the boxes
  raised
• Watch for spillage out
  of the end gates
• If an end gate chain
  breaks, you could be
  covered in material
Incident Free
      •   Planning
      •   Training
      •   Inspection
      •   Oversight
      •   Lessons learned
      •   Re-evaluate
Fall Hazards
Roofs
Methods of Roof Fall Protection

                        Fall
             Safety     Arrest
             Monitors

Guardrails
and
warning
lines
Outside Warning Lines

• Parapet up to at
  least 39"
• Fall Restraint
• Safety Monitors
Open Sided
Floors
• Open edges on
  decks, roof,
  mezzanines, etc.
  over 6' high must
  be protected
Stay Back from Edges

• Stay away from
  edges unless
  work requires it
• Always face the
  edge
• Work from your
                        Fall
  knees                Hazard
Don’t Create a Greater Hazard
Holes

• Covers
• Guardrails
Access Ways

• Offset guardrails
  are recommended
• Watch for tripping
  hazards at tops of
  ladders and stairs
Material Handling Platforms &
Hoist Areas
• Material handling
  platforms must
  have guardrails
• When the
  guardrails are
  opened to receive
  material, workers
  must be tied off
• Gates are
  preferred to
  removable rails
Slip & Trip Hazards
- Housekeeping!
• Watch trip
  hazards
• Here trash
  creates a trip
  hazard for
  everyone in the
  building
Stairways

• Stair pans should
  not be used for
  access until
  poured, and until
  guardrails and
  handrails installed
• Be sure all debris
  is removed
  immediately
Scaffolds & Ladders
Scaffold Requirements

•   Be on a firm foundation with base plates
•   Be plumb, square and adequately braced
•   Have a fully planked work deck
•   Have guardrails over 10 feet
•   Be tied-in over 4:1 height to base ratio
•   Have an adequate means of access and
    egress
Good Foundations




 Mason’s Adjustable
                      Frames   Hydro-mobile
Access

• No access by
  cross braces
• Bottom rung can
  not be more than
  24" high
• You must use a
  ladder or frames
  designed to be
  used as ladders
Proper Access               Ladder Tower
                              with gate




  Ladder     Ladder Frame
  Platform
                            Stairway Frame
Baker-type
Scaffolds
• Baker scaffolds
  can be unstable
• Never use a
  double stack
  without outriggers
Falling Object Protection
1926.451(h)
• Toe boards at edges of
  platforms
• Use panels or screens
  when accessed from
  below
• Barricade areas below
• Use canopies where
  walkways cross
  underneath
Ladder Types

• Type I-AA ladders are extra heavy
  duty and can handle up to 375 lbs.
• Type I-A ladders are heavy-duty
  and can handle up to 300 lbs.
• Type I ladders can hold up to 250
  lbs.
• Type II ladders can hold 225 lbs.
• Type III ladders are for light duty
  only and can hold up to 200 lbs.
Read the Warning Labels

• Labels are there
  for a reason!
Proper Ladder Climbing

• Use both hands to climb a ladder
• Always face the ladder when
  climbing, descending or working
• Avoid the top two steps of a
  stepladder and the top four rungs
  on other ladders
Don’t Lean a
Step Ladder
• The support leg can
  contact the ground
  causing the step leg to
  kick out
• Also employees should
  not work from the top or
  second step
Do Not Stand On
The Top Step!!!




  Obey the Labels!!


                      NO!
Working Above Protections
             When employees work above
             railings, they must be protected
             from falling over the railings.
Set Feet Properly




        Firm Base                 Soft Base
  Set both feet level and   Set on the spikes and
        on the pads         seat the ladder in the
                                   ground.
Proper Access Ladders
• Ladders should be set
  at 1 horizontal to 4
  vertical
• Ladders must be
  secured
• Ladder access ways
  must be guarded
• Ladders must extend 3'
  above the landing
  surface, or an adequate
  grabrail must be
  provided
Bridges
Bridge Fall Protection

• Bridge edges
  must be protected
• When working
  over water
  flotation devices
  must be worn
Falls While Decking




     Leading edges must be protected
Equipment
• Do not jump from
  equipment
• Use three point contact
  at all times
• Be sure of your footing
• Do not strain your
  shoulders
• Be sure steps are clear
  of mud and ice
Protect Yourself
Proper Seats
Competent Person

• A competent person is someone
  who:
  – Is capable of identifying existing and
    predictable hazards in the
    surroundings or working conditions
    that are unsanitary, hazardous, or
    dangerous to employees, and
  – Has the authorization to take prompt
    corrective measures to eliminate them
Incident Free
      •   Planning
      •   Training
      •   Inspection
      •   Oversight
      •   Lessons learned
      •   Re-evaluate
Summary

• The focus four hazards are responsible for the
  majority of physical, financial, and emotional
  losses in construction — and they exist on
  nearly every jobsite.
• It takes a well-trained crew (the entire crew!) and
  lots of pre-planning to recognize and respond to
  those hazards. Safety is everyone's
  responsibility — ALL of the time.

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Safety Training for the Focus Four Hazards

  • 1. Safety Training for the Focus Four Hazards in the Construction Industry
  • 2. Disclaimer/Usage Notes • This material was produced under grant number 46C5-HT09 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. • Photos shown in this presentation may depict situations that are not in compliance with applicable OSHA requirements. • It is not the intent of the content developers to provide compliance-based training in this presentation, the intent is more to address hazard awareness in the construction industry, and to recognize the overlapping hazards present in many construction workplaces. • It should NOT be assumed that the suggestions, comments, or recommendations contained herein constitute a thorough review of the applicable standards, nor should discussion of “issues” or “concerns” be construed as a prioritization of hazards or possible controls. Where opinions (“best practices”) have been expressed, it is important to remember that safety issues in general and construction jobsites specifically will require a great deal of site- or hazard-specificity – a “one size fits all” approach is not recommended, nor will it likely be very effective.
  • 3. Disclaimer/Usage Notes (continued) • No representation is made as to the thoroughness of the presentation, nor to the exact methods of remediation to be taken. It is understood that site conditions vary constantly, and that the developers of this content cannot be held responsible for safety problems they did not address or could not anticipate, nor those which have been discussed herein or during physical presentation. It is the responsibility of the employer, its subcontractors, and its employees to comply with all pertinent rules and regulations in the jurisdiction in which they work. Copies of all OSHA regulations are available from your local OSHA office, and many pertinent regulations and supporting documents have been provided with this presentation in electronic or printed format. • It is assumed that individuals using this presentation or content to augment their training programs will be “qualified” to do so, and that said presenters will be otherwise prepared to answer questions, solve problems, and discuss issues with their audiences. • Areas of particular concern (or especially suited to discussion) have additional information provided in the “notes” section of slides throughout the program…as a presenter, you should be prepared to discuss all of the potential issues/concerns, or problems inherent in those photos particularly.
  • 4. What Are the Focus Four Hazards? Hazards
  • 10. Fatality Data 2003 & 2004 2355 Total Fatalities Caught in Electrical Between All Others 11% 10% 21% Struck By 24% Fall 34% Source: Bureau of Labor Statistics
  • 11. Primary Causes of Electrocution Fatalities • Contact with Overhead Powerlines • Contact with Live Circuits in Panels • Poorly Maintained Cords and Tools • Lightning Strikes
  • 12. Primary Causes of Struck-by Fatalities • Falling Objects – Rigging Failure – Loose or Shifting Materials – Equipment Tipover or Malfunction – Lack of Overhead Protection • Vehicle and Equipment Strikes – Backing Incidents – Workers on Foot • Flying Objects
  • 13. Primary Causes of Caught-in-Between Fatalities • Trench/Excavation Collapse • Rotating Equipment • Unguarded Parts • Equipment Rollovers • Equipment Maintenance
  • 14. Primary Causes of Fall-Related Fatalities • Unprotected sides, edges and holes • Improperly constructed walking/working surfaces • Improper use of access equipment • Failure to properly use PFAS • Slips and Trips (housekeeping)
  • 16. Top 10 Focus Four Citations (FY 2005) Subpart Citations Total Dollar Value Description 1926.451 8,410 $7,682,185 Scaffolding 1926.501 5,728 $7,176,729 Fall Protection Scope/Applications/Definitions 1926.1053 2,122 $964,811 Ladders 1926.651 1,794 $2,104,067 Excavations, General Requirements 1926.503 1,581 $823,501 Fall Protection Training Requirements 1926.20 1,560 $868,881 Construction, General Safety and Health Provisions 1926.100 1,519 $792,414 Head Protection 1926.453 1,379 $1,285,758 Manually Propelled Mobile Ladder Stands and Scaffolds 1926.404 1,313 $644,886 Electrical, Wiring Design and Protection 1926.652 1,264 $3,117,087 Excavations, Requirements for Protective Systems 1926.405 1,157 $344,814 Elec. Wiring Methods, Components and Equip, Gen'l Use Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 17. Top Electrical Citations (FY 2005) Electrical, Wiring Design and Protection 1926.404 1313 Elec. Wiring Methods, Components and Equipment, General Use 1926.405 1157 Electrical, General Requirements 1926.403 660 Electrical, Safety-Related Work Practices, General Requirements 1926.416 350 0 200 400 600 800 1000 1200 1400 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 18. Top Struck-By Citations (FY 2005) Head Protection 1926.100 1419 Eye and face protection 1926.102 733 Criteria for PPE (Subpart B – Power Transmission and Distribution) 1926.950 376 Material Handling Equipment 1926.602 277 Concrete & Masonry 1926.701 265 0 200 400 600 800 1000 1200 1400 1600 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 19. Top Caught-in-Between Citations (FY 2005) Excavations - General Requirements 1926.651 1794 Excavations – Protective Systems 1926.652 1264 Wood Working Equipment 1926.304 182 Hand and Power Tools 1926.300 159 0 500 1000 1500 2000 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 20. Top Fall Protection Citations (FY 2005) Scaffolding General 1926.451 8410 Fall Protection Scope 1926.501 5728 Ladders 1926.1053 2122 Fall protection training 1926.503 1581 Manually propelled scaffolds - Lifts 1926.453 1379 0 2000 4000 6000 8000 10000 Citation statistics from Federal OSHA data for OSHA fiscal year 2005
  • 21. Fatality & Statistical Analysis • 85% of all citations and 90% of dollars applied as fines are related to the Focus Four Hazards • 79% of all fatalities are related to the Focus Four Hazards
  • 22. • NIOSH Fatality Assessment and Control Evaluation program (FACE) examples of fatalities caused by the Focus Four hazards – Electrocution – Struck-by – Caught-in – Fall
  • 23. Who is NIOSH? • The National Institute for Occupational Safety and Health (NIOSH) is the federal agency responsible for conducting research and making recommendations for the prevention of work-related injury and illness. NIOSH is part of the Centers for Disease Control and Prevention (CDC) in the Department of Health and Human Services. • Information pertaining to the responsibilities of NIOSH are found in Section 22 of the Occupational Safety and Health Act of 1970 (29 CFR § 671).
  • 26. Electrical Harm Estimated Effects of AC Currents (U.S. Standard 60 Hz) 1 milliamp Barely perceptible PATH: (mA) 16 mA Maximum current an average Harm is man can grasp and “let go” related to 20 – 30 mA Paralysis of respiratory the path by muscles which 100 mA Ventricular fibrillation current threshold passes 2 Amps Cardiac standstill and internal through organ damage 15/20/30 Common U.S. household the body. Amps breakers
  • 27. Ground Fault Circuit Interrupters (GFCI) • Monitors current flow between the hot and neutral wires • Trip between 4-6 mA in 1/40th of a second
  • 29. Assured Equipment Grounding Program • Inspection is your primary protection • Best practice recommends documented testing every 3 months • Color coding most common: Winter Spring Summer Fall
  • 30. Reverse Polarity Diagram Hot Switch Neutral Tool could be hot with the switch off
  • 31. Reverse Polarity • Hot wire and neutral wire are reversed • Even though a switch is off, the circuit could be hot
  • 32. Electrical Extension Cords • The primary insulation is cut • If the insulation was also cut on the conductors, exposing bare wires, they could come in contact with someone • Damage is often caused by repeated stretching or being run over
  • 33. Electrical • Wiring like this must be protected in closed boxes • There is the potential of electric shock from loose wire nuts or exposed conductors
  • 34. Electrical Panel Boxes • Live electrical panels must be completely covered with a hard cover (original intended equipment) • Employees could be exposed to live wires around the perimeter of this box • No Cardboard!
  • 36. An electric arc: • Typically lasts less than a second • Has extremely high radiant (heat) energy • Is explosive in nature (exerts great force) • Can ignite or melt conventional work clothing
  • 37.
  • 38. Electrical Arc 35,000 °F Molten Metal > 1800 ° F Pressure Waves > 2000 lb/psf Sound Waves >140db Shrapnel > 740 mph Copper Vapor: Solid to Vapor Expands by Hot Air >500 ° F 67,000 times Intense Light
  • 39. NFPA 70E Requirements • Arc flash boundaries must be known • Safe approach distances established and maintained • Marking equipment relative to hazards • Electrically safe (voltage rated) tools • PPE (ATPV) • Training
  • 40. The Best Way to Work on Energized Electrical Equipment? DON’T! • Shut it down and lock it out • Establish an electrically safe working condition
  • 42.
  • 44. Power Line Facts • Overhead lines are typically not insulated. Any covering is generally a weather protection, not insulation. • Over 90 percent of the contacts occur on overhead distribution lines • Operators are normally safe if they stay on the equipment • Ground personnel are over 8 times more likely to be killed
  • 45. Electrical Damage to the Body • If you touch a power line, electricity will attempt to travel through your body • When electricity travels through the body, it heats up and burns body tissue internally • Electricity leaves the body violently, causing burns or even blowing an exit hole
  • 46. Maintain Safe Working Clearance • All equipment – ladders, scaffolds, cranes, trucks, forklifts, etc. – MUST maintain a minimum 10 foot clearance from 50 kV or less • Add .4 inches for every kV over 50 kV
  • 47. MINIMUM 10' Distance
  • 48. Ensure Adequate Clearance • Install flag warnings at proper distances • If it is difficult for an operator to see the power lines, designate a spotter • If you cannot maintain adequate clearances, you must have the power company insulate, move or de- energize the line
  • 49. The Ground May Be Hot! • Electricity dissipates with the resistance of the ground • As potential drops, fields develop around the electrified machine • If you step across a line of unequal potential, you could be electrocuted
  • 50. If Contact Occurs • Stay on the machine if possible • Warn all others to stay away • Notify power company immediately • Attempt to move away but assure line is not “connected”
  • 51. Bail Out Procedures • If you must get out, jump with your feet together • Do not touch the machine • Hop or shuffle out of the area
  • 52. Incident Free • Planning • Training • Inspection • Oversight • Lessons learned • Re-evaluate
  • 54. Crane Tip Over and Failure Incidents • Soft Ground • Inadequate outrigger support • Overload • Crane out of level • Boom strike
  • 55. Fatalities Handling Loads • Struck by the load • Rigging equipment failure • Rigging equipment overload • Improper rigging technique
  • 56. Inspect All Slings • Slings must be inspected before each use • Slings should have tags that indicate capacities
  • 57. Highway Worker Fatalities Contractor Equipment Other 41% 18% Vehicle Entering Work Area Traffic Crash 22% 19% Source: Bureau of Labor Statistics
  • 58. Highway Equipment Related Fatalities Passengers Worker on Foot 8% 57% Operators 35% Source: Bureau of Labor Statistics
  • 61. Poor Worker Position • This worker is out of the driver’s mirror view
  • 62. Pinned In/Under Equipment • A truck driver was working between the frame and dump box of a dump truck • The dump box dropped suddenly, crushing his head
  • 63.
  • 65. Wear Your Seat Belt! • When there is a roll- over hazard, there must be a seat belt • Always wear the seat belt • Only ride in the seat provided • No riding in buckets, on fenders or on steps
  • 66. Backing Equipment • Have audible back-up alarms • Have a spotter to direct the operator if visibility is restricted • Keep adequate clearance behind the vehicle • Always pay attention to backing equipment
  • 67. High Visibility Clothing • High visibility clothing refers to reflective garments that workers should wear whenever their work place contains hazards related to low visibility or when they work near vehicles or moving equipment
  • 68. Loading Equipment • Trailer secure and on a level surface • Inspect the deck for debris, blocking or chains • Have a spotter help properly align the equipment up the ramps • Be sure equipment is properly secured
  • 69. Maintenance Hazards Workers under equipment that is insufficiently supported
  • 71. Stack and Store Materials Properly • No more than 4:1 height to base ratio • Secure all loads • Stack, block, and interlock • Keep at least 6' back from edges • Be prepared for heavy weather
  • 72. Transporting & Unloading Material • Pipes, stacks of material, etc., can roll off a truck when bindings are removed • Unsecured material can fall from forklifts and other equipment
  • 73. Air Nailers • Penetration checks must be made • Safety’s must be operational • All proper PPE must be worn
  • 74. Pneumatic Nailers • Never load the tool until you are ready to use it • Always insert the fastener before cocking the tool • Never cock the tool against the hand or point the tool at anyone • Always check penetrations and use proper loads • Wear appropriate PPE
  • 75. Incident Free • Planning • Training • Inspection • Oversight • Lessons learned • Re-evaluate
  • 76. Caught in Between Hazards
  • 78. Soil Mechanics • Soil weighs about 100 – 140 lb/cu.ft. 120 • Each foot of depth adds more pressure side 120 pressure 120 • Once the pressure exceeds the ability of 120 the soil to support itself, failure is possible 120
  • 79. Basic Requirements CFR 1926.650-654 • Work must be supervised by a “Competent Person” • Protection is required over 5 feet deep or if there is a possibility of a cave-in • Excavations must be inspected daily and/or with changes • Access/Egress is required over 4 feet deep • A rescue plan must be in place
  • 80. Trench Shields or Boxes • Engineered for Type C soils • Can be used with all classes of soils • Shields can be moved horizontally with workers inside • Worker must stay inside shields
  • 81.
  • 82. Barricade Excavations • Excavations must be barricaded or marked if they are not readily visible
  • 84. Rescue • A rescue plan must be in place • Rescue of a buried worker is a slow and tedious process
  • 85. Causes of Fatalities Crushing Caught under the truss Caught between crane and boom during dismantling carriage
  • 87. Barricade Swing Radius • Barricade the swing radius • Maintain 2' distance from fixed objects
  • 89. Preventing / Controlling / Abating Maintenance Hazards • Lockout equipment • Place an energy-isolating device over the energy source • Bleed off stored energy • Lock it until the repair/maintenance work is completed • Tag out the equipment (when Lockout is not possible) • Place a tag over the energy source and start-up mechanisms • Label it with a written warning that remains in place until the work is done • Block disabled equipment
  • 90. Machine Guarding • Install and maintain all guards on tools and heavy equipment
  • 91. Miter Saws This guard is bolted open Guards must cover the blade and only retract as the blade cuts through material.
  • 92. Grinders & Abrasive Saws • Guards must remain in place and eye protection must be worn • Best practice is to use face shields and hearing protection
  • 93. Dumping Trucks • Stay clear of dump trucks while they are dumping • Trucks can become unstable with the boxes raised • Watch for spillage out of the end gates • If an end gate chain breaks, you could be covered in material
  • 94. Incident Free • Planning • Training • Inspection • Oversight • Lessons learned • Re-evaluate
  • 96. Roofs
  • 97.
  • 98. Methods of Roof Fall Protection Fall Safety Arrest Monitors Guardrails and warning lines
  • 99. Outside Warning Lines • Parapet up to at least 39" • Fall Restraint • Safety Monitors
  • 100. Open Sided Floors • Open edges on decks, roof, mezzanines, etc. over 6' high must be protected
  • 101. Stay Back from Edges • Stay away from edges unless work requires it • Always face the edge • Work from your Fall knees Hazard
  • 102. Don’t Create a Greater Hazard
  • 104. Access Ways • Offset guardrails are recommended • Watch for tripping hazards at tops of ladders and stairs
  • 105. Material Handling Platforms & Hoist Areas • Material handling platforms must have guardrails • When the guardrails are opened to receive material, workers must be tied off • Gates are preferred to removable rails
  • 106. Slip & Trip Hazards - Housekeeping! • Watch trip hazards • Here trash creates a trip hazard for everyone in the building
  • 107. Stairways • Stair pans should not be used for access until poured, and until guardrails and handrails installed • Be sure all debris is removed immediately
  • 109. Scaffold Requirements • Be on a firm foundation with base plates • Be plumb, square and adequately braced • Have a fully planked work deck • Have guardrails over 10 feet • Be tied-in over 4:1 height to base ratio • Have an adequate means of access and egress
  • 110. Good Foundations Mason’s Adjustable Frames Hydro-mobile
  • 111. Access • No access by cross braces • Bottom rung can not be more than 24" high • You must use a ladder or frames designed to be used as ladders
  • 112. Proper Access Ladder Tower with gate Ladder Ladder Frame Platform Stairway Frame
  • 113. Baker-type Scaffolds • Baker scaffolds can be unstable • Never use a double stack without outriggers
  • 114. Falling Object Protection 1926.451(h) • Toe boards at edges of platforms • Use panels or screens when accessed from below • Barricade areas below • Use canopies where walkways cross underneath
  • 115. Ladder Types • Type I-AA ladders are extra heavy duty and can handle up to 375 lbs. • Type I-A ladders are heavy-duty and can handle up to 300 lbs. • Type I ladders can hold up to 250 lbs. • Type II ladders can hold 225 lbs. • Type III ladders are for light duty only and can hold up to 200 lbs.
  • 116. Read the Warning Labels • Labels are there for a reason!
  • 117. Proper Ladder Climbing • Use both hands to climb a ladder • Always face the ladder when climbing, descending or working • Avoid the top two steps of a stepladder and the top four rungs on other ladders
  • 118. Don’t Lean a Step Ladder • The support leg can contact the ground causing the step leg to kick out • Also employees should not work from the top or second step
  • 119. Do Not Stand On The Top Step!!! Obey the Labels!! NO!
  • 120. Working Above Protections When employees work above railings, they must be protected from falling over the railings.
  • 121. Set Feet Properly Firm Base Soft Base Set both feet level and Set on the spikes and on the pads seat the ladder in the ground.
  • 122. Proper Access Ladders • Ladders should be set at 1 horizontal to 4 vertical • Ladders must be secured • Ladder access ways must be guarded • Ladders must extend 3' above the landing surface, or an adequate grabrail must be provided
  • 124. Bridge Fall Protection • Bridge edges must be protected • When working over water flotation devices must be worn
  • 125. Falls While Decking Leading edges must be protected
  • 126. Equipment • Do not jump from equipment • Use three point contact at all times • Be sure of your footing • Do not strain your shoulders • Be sure steps are clear of mud and ice
  • 129. Competent Person • A competent person is someone who: – Is capable of identifying existing and predictable hazards in the surroundings or working conditions that are unsanitary, hazardous, or dangerous to employees, and – Has the authorization to take prompt corrective measures to eliminate them
  • 130. Incident Free • Planning • Training • Inspection • Oversight • Lessons learned • Re-evaluate
  • 131. Summary • The focus four hazards are responsible for the majority of physical, financial, and emotional losses in construction — and they exist on nearly every jobsite. • It takes a well-trained crew (the entire crew!) and lots of pre-planning to recognize and respond to those hazards. Safety is everyone's responsibility — ALL of the time.