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Lean Solution for
    Clients
          Day One
                Rapid Site Assessment
          Day Two
                VS...
“Your Value Stream Improvement Coach”




                                        “If you are doing today what you
       ...
“Your Value Stream Improvement Coach”
•We ensure that all Exercise Lean Professionals are hands–on and
                                                         ...
“Your Value Stream Improvement Coach”




5
“Your Value Stream Improvement Coach”




                                        • Lean Leader
                          ...
“Your Value Stream Improvement Coach”
“Your Value Stream Improvement Coach”




                                        Project Name: Hose Line Productivity Imp...
“Your Value Stream Improvement Coach”




                                                                     Prepare for...
“Your Value Stream Improvement Coach”
“Your Value Stream Improvement Coach”




                                                                    Prepare for ...
“Your Value Stream Improvement Coach”
“Your Value Stream Improvement Coach”




                                                                    Prepare for ...
“Your Value Stream Improvement Coach”
“Your Value Stream Improvement Coach”




                                                                    Prepare for
...
“Your Value Stream Improvement Coach”
“Your Value Stream Improvement Coach”
“Your Value Stream Improvement Coach”
“Your Value Stream Improvement Coach”
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Overview Exercise Lean July 1 2010

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Overview Exercise Lean July 1 2010

  1. 1. Lean Solution for Clients Day One Rapid Site Assessment Day Two VSM Define Current State, process layout and works flow Day Three VSM Create Future State and complete business metrics Day Four Construct PDCA , summaries VSM’s ratio analysis – calculate the gains Day Five Prepare for Management review Management Review
  2. 2. “Your Value Stream Improvement Coach” “If you are doing today what you did yesterday, prepare to do nothing tomorrow”. “People don’t care how much you know, until they know how much you care”.
  3. 3. “Your Value Stream Improvement Coach”
  4. 4. •We ensure that all Exercise Lean Professionals are hands–on and hands– only operate with their “Boots to the Ground”. “Your Value Stream Improvement Coach” •We go to the “Gemba” and Transform the culture where the work is done. •We rely on the team developed Value Stream Map (VSM) of the entire process to identify The 8 Forms of Waste and set priorities. •We insist on solving problems when and where they occur using Standardized Tools •We empower leaders to ensure Team Ownership and sustainable results
  5. 5. “Your Value Stream Improvement Coach” 5
  6. 6. “Your Value Stream Improvement Coach” • Lean Leader •Rapid Site Assessment Assess the Current State
  7. 7. “Your Value Stream Improvement Coach”
  8. 8. “Your Value Stream Improvement Coach” Project Name: Hose Line Productivity Improvement 1. Increasing customer expectations and pressure require improvements in quality, delivery, and cost. 2. Need to improve cost competitiveness. Initial Condition: 7 Masco 1 Raw A WIP B Raw 8 8 8 Ranso- 10 hofff 5 5 2 9 4 C 3 6 Bushing Gantry Press Load Operator Balance Chart 90 80 70 20 28 60 54 50 40 30 60 52 20 26 10 Barriers: 0 • Supplier Quality System Masco Washer Inspect/Pack • Poor OEE (59%) at Fab. 2 Value-Added Waiting Takt
  9. 9. “Your Value Stream Improvement Coach” Prepare for Improvement •Rapid Assessment •Lean Principles to •Key Performance the Workforce Indicators • VSM Current State Assess the Current State
  10. 10. “Your Value Stream Improvement Coach”
  11. 11. “Your Value Stream Improvement Coach” Prepare for •Key Performance Improvement Indicator Objectives •Rapid Assessment •Priorities Established •Key Performance •Value Stream Indicators •Lean Principles to the Workforce Mapping • A3 Report • VSM Current State Assess the Define the Current State Future State
  12. 12. “Your Value Stream Improvement Coach”
  13. 13. “Your Value Stream Improvement Coach” Prepare for Remove Waste Improvement •Rapid Assessment •Key Process •Key Performance Indicator Objectives • PDCA Indicators • Lean Principles to •Priorities •Lean Tools the Workforce Established • A3 Report •Value Stream • A3 Report • VSM Current State Mapping (finalize) Assess the Current State Define the Future State
  14. 14. “Your Value Stream Improvement Coach”
  15. 15. “Your Value Stream Improvement Coach” Prepare for Remove Waste • Improvement Improvement Monitoring •Rapid Assessment •Key Process •Key Performance Indicator Objectives • PDCA (KPIs/Action Indicators •Lean Principles to •Priorities Plans) the Workforce •Lean Tools • Leader Established •Empowering •Value Stream • A3 Report Ownership Leadership Training Mapping (finalize) • Sustained Results Assess the Define the Create Value Current State Future State
  16. 16. “Your Value Stream Improvement Coach”
  17. 17. “Your Value Stream Improvement Coach”
  18. 18. “Your Value Stream Improvement Coach”
  19. 19. “Your Value Stream Improvement Coach”

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