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WISE-PaaS 2.0 - the smart manufacturing solutions from edge to cloud-eric lo_20181106
1. WISE-PaaS, An AI-enabled Cloud Platform
with the Field Connectivity
Realizes the Digital Transformation and
the Smart Manufacturing
Eric SY Lo
BDM & Consultant @
IoT.SENSE
November 8, 2018
2. Application Market
Industry 4.0, Industry IoT,
Healthcare, Retail, Logistics,
Industrial Equipment Manufactures
About Advantech
Market Cap
US$5B
Revenue
US$1455M (2017)
Headquarters
Taipei, Taiwan (1983)
About 7,800 employees
Mission
Enabling an Intelligent Planet
3. Key Milestones
Founded
1983
Go public 1999 2013
2014
Opening of IoT
Campus (Linkou
and Kunshan)
2017
2010
Enabling an Intelligent Planet
as Corporate Mission
Exceed 1B USD Taiwan Global Brand No.6,
Nikkei Asia 300 company No.36
Proceed to IoT Phase II,
Co-Creation Summit
In Nov.
2018
4. The 1st 30 Years
• Standing on China growth
• Establish global franchise
• Be the No.1 in Embedded and Industrial PC sectors
The 1st 30 Years and the Next 30 Years
Now & The Next 30 Years
• IIoT to drive new growth
potential
• Build WISE-PaaS to
facilitate the IoT
Ecosystem
6. The Key Strategies and the NEXT
Industry 4.0
2017: Digital Twin
2016: Digital Transformation
2015: RAMI 4.0
2011: Industry 4.0 revived in Hannover Messe
2008: AMP
Industry 3.0
2000: ISA-95 (OT + IT)
1995: OPC Foundation (OPC Server/Driver + Database)
1992: MESA (MES/MOM)
1992: PLCopen (IEC61131-3)
Smart Manufacturing Digital Factory
Smart Machinery Digital Twin
ISA 95
Level 3/4
Level 0/1/2
ISA 95
Close Loop Control by the Data Driven Actions
Digital Service (Domain Focused SaaS)
Mass Production Automation
7. Successful Case
Inference Engine
MIC-7500
PCI-1802 x4
Condition DAQ
APAX-5620
… total 4 sets
Defect
Inspection
Predictive
Maintenance
Signal
Streaming
Alarm/
Notification
More
SaaS …
Inference Engine
MIC-7500
PCI-1802 x4
Condition DAQ
APAX-5620
Industrial
Servers
System Architecture – Steel Producer
| Private Cloud
8. Successful Case
MES SPC APS PHM FDC OEE EMS
Industrial
Servers
…
AOI Robot EFMS Power
Meter
Load/
Unload
CleaningEtchingPlatingLaminationExposureField Machine …
Gateway
Data Collection
Data Aggregation
Mgmt.
Interface
DB Relation &
Integration
Time
Stamp
SECS/GEM
System Architecture – PCB Manufacturers
| Private Cloud
9. Successful Case
MES
…
DAQ Power
Meter
More existing and new machines…
Field Machine …
Gateway
Brief – Shoemaking Manufacturer
| M2I + OEE
OEE
EMS
Machine Connectivity
Automate Production Information from Manual Transactions
- Enhance Productivity, Achievement Rate in Time
- Optimize Order and Machine Scheduling in Real-time
- Reduce Unexpected Operational Failure and Downtime
- More KPI to Manage and Systemize for Better Profit
…
10. Successful Case
MES
DAQ Power
Meter
More existing and new machines…
Field Machine …
Gateway
Brief – Shoemaking Manufacturer
| M2I + OEE
OEE
Machine Connectivity
Dashboard - Sewing Machine Monitoring
- Enhance Yield Rate, Availability
- Reduce Unexpected Machine Failure and Downtime.
- Manage the manufacturing processing cost and lead time.
… Shop Floor
12. Situation Room
Control Stand
Media Player
Focal Point Interactive Storyboard Mgmt. Scorecard
Operating Assets
For Remote Monitoring
Interactive Operation & Intelligent Report
For Real-time Operation
Key KPIs & Metrics
For Total Management
Advantech Designed SRP Frame
| SRP-SR-100-BTO
13. Energy Management System (Carbon Footage)
Control Stand
Media Player
Real-time
Energy Usage Analytics, Trend, Report, History by Scenario
Energy KPI by
Building
Alert & Status
by System
Billing & Metering
by Organization, System, Machine, Device
(Daily, Weekly, Monthly, Annually)
Peak,
Consumption,
Power Generation
| SRP-EEM355-T0A
14. OEE; M2I/CNC
Control Stand
Media Player
Real-time
Production Status Equipment Utilization by Plant, Line and Asset
Production KPI by
Business Unit
Production L/T,
Yield Rate and …
Availability and Machine State by Discrete Chart
Uptime,
Alarm Count and
Top 5 operation issues
Production Vol.,
Achievement Rate,
Material L/T Index
| SRP-IFS210-D36TAE
17. The IoT & Intelligent Cloud Platform for Industry
Edge to Cloud to Edge
18. The IoT & Intelligent Cloud Platform for Industry
Edge to Cloud to Edge
WISE-PaaS/EnSaaS enables you to
spot YOUR MAGICAL NUMBER
to Optimize your business and operational Goal
by
Machine Learning Analytics,
Visualized KPI Management and
Data Driven Decision Making & Event Actions.
19. From Motivation to Benefit to Profit
We enable Smart Manufacturing as a Integrated HW+SW+Cloud Service
Solutions Provider by Physical Data Pillar
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- Mainstream Industrial & Field Connectivity
( 200x more Industrial Ethernet & Fieldbus Drivers )
- Comprehensive DAQ, Controller, Gateway,
Communication and Computing Solutions
( Wire/Wireless Remote I/O, Converter, Switches, AP, IPC and … )
- Edge Intelligence-enabled
( Industrial Software Packages and ML Inference Engine )
- Integrate OT/IT/Cloud/AI for Industry
( Proven HW+SW Solutions from field to cloud SaaS )
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- Open, Mature and Popular Cloud Architecture
( Cloud Foundry, OpenStack, Github open community )
- Secure, High Volume and Standard Big Data
Storage and IoT Transmission
( MQTT/AMQP, TLS, ISO 27001, PostgreSQL, mongoDB, influxdb )
- World-class Leading AI Framework/IDE
( TensorFlow, Caffe2, ONNX )
- Reliable, Flexible, Powerful, Highly Extensive
and yet Harden Cloud Solutions
( Private/Hybrid cloud offering, High Availability, GPU, Xeon server )
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00101010
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23. WISE-PaaS/EnSaaS
- High Availability (HA)
- Elastic Scaling
- GPU Server Available for AI
- Optimized System Performance
(Tuned offering for WISE-PaaS/EnSaaS and Servers)
Total Ownership of Integrating and operating the private cloud with server Hardware.
| Computing Resource Management
25. Publisher/Subscriber
(for Industrial Protocol/Driver)
Message Broker
WISE-PaaS/EnSaaS
Industrial Ethernet and Fieldbus enabling
Exchange
Queue
Direct Fanout Topic Topic
AMQP MQTT
(/WebSocket)
QUEUE 1 QUEUE 2 QUEUE 3 QUEUE N
…
Route
01010
10101
01100
01010
10101
01100
01010
10101
01100
- Bi-directional Async Message
Transmission
- HA Cluster and High Scale
Architecture for IoT and Sensing
Applications
(Million Messages per second)
- Support TLS1.2 Encryption
(Security by Cloud Service Provider - Azure/AWS)
- Support AMQP, MQTT and MQTT
over Web Socket
- Message Channel Isolation
- Support 200 more Industrial
Communication Drivers
SaaS
(BI/Dashboard/…)
Field Assets
Physical Signals (Industrial Big Data)
Source: Pivotal
| IoT Data Entry
28. WISE-PaaS/EnSaaS
ML Implementation Flow from Issues to Actions
Build & Train ModelsDevelop ML Algorithms
Deploy Models to the
Inference Engine
Retrain & Enhance
Models
By Subscribing
By Coding
Design ML Flow by
Node-RED
Push Models to
Local Controller
Monitor Models
Performance
Firehose
(IoT Hub/DB Infra.)
Data Sources
| Analytics Services - AI
29. Build & Deploy Inference Engine in Edge
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110101010100101101
0101011101010101011010010101010101010101010101010101010010101
1101010101001010101101010101111111100100101001000101001001001
Smart
Box
Reflow
Interactive Dashboard Model Building
Raw Data Flow
Inference Engine
Building & Deployment
30. Retrain & Enhance Models
推論引
擎
Station 1
Interactive Dashboard Model Building
Inferenced Data Station 2Station N
推論引
擎
推論引擎
…
Smart
Box
110101010010010001001000100010010001000100101010110101010111111110000101001000101001001
Smart
Box
Smart
Box
110001010001000000100100100100010001001000100100010001000000101010100100101000101010001001010001001000101001001001001000110101101010101111111100001101001000101001001
110101111010000010010010011010001001001001000001001010000100010100011111100101111110101001010010100010001001001000011101010001010100010010101001001001010010001010010010010010001101011110101010111111110000101001000101001001
101011101100
110100100100110110100
1101000101000001111010100110100
111101010101111101000101001001
010111010101010100101010100010
010100010100010010010100010011
Inference Engine
Building & Deployment
31. A Real Industry 4.0 Platform for Smart Manufacturing
Industry 4.0
Industry 3.0
Sensor Actuator
Drive/
Motor
Smart
MachineRobot
…
DCS
PLC/PAC PC-Based Control
SCADA
FMCS
FMCS 4.0
PI APM MES SPC WMS …
Cloud + AI/ML
O2O SaaS
AIoT.SRPs
Smart
Digital Services
ERP
CRM
SCM
BI
…
Model
ISA 95
Level 3/4
Level 0/1/2
ISA 95
Distributed I/O
PAC Gateway DAQ IPC