SlideShare a Scribd company logo
1 of 82
Download to read offline
PREFACE
Thank you for selecting a Hero MotoCorp PLEASURE. We wish you many miles of
continued riding pleasureintheyearsahead.
Letus make thisworldasafer, healthierandmore environment friendly place.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp PLEASURE. Please take time to read it carefully. As with any fine
machine, proper care and maintenance is essential for trouble-free operation and
optimumperformance.
Your Scooter is conforming to latest (Bharat Stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes and engine gaskets
whichareenvironmentfriendlyinnature.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including
environmentlegislationandstrengthenthegreensupply chain.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped tohandle your future service needs.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRINGANYOBLIGATION, WHATSOEVER. NO ONE ISALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIORWRITTENPERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAYNOT BE THE PART OF STANDARD FITMENT.
IT IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS.
THIS COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS
WITHOUT NOTICE. Hero MotoCorp ‘PLEASURE’ COMPLIES WITH THE
LATESTEMISSION NORMS.
Pg. No.
CONTENTS
Pg. No.
• FUEL 18
PRODUCT SPECIFICATION 2
• PROTECTIVE APPAREL 5
SCOOTER SAFETY 4
• STEERING LOCK 26
• ACCESSORIES AND MODIFICATIONS 9
DESCRIPTION 11
PARTS FUNCTION 14
• LOAD LIMITS AND GUIDELINES 7
SCOOTER IDENTIFICATION 1
• IMPORTANT SAFETY INFORMATION 4
TIPS FOR HEALTHY ENVIRONMENT 10
• INSTRUMENTS AND INDICATORS 14
• FUEL GAUGE 14
MAJOR COMPONENTS 15
• BRAKES (INTEGRATED BRAKING) 15
• TYRES (TUBELESS) 20
ESSENTIAL INDIVIDUAL COMPONENTS 24
• IGNITION SWITCH 24
• RIGHT HANDLE BAR CONTROLS 25
• LEFT HANDLE BAR CONTROLS 25
FEATURES 26
• SEAT LOCK 26
• CENTER COMPARTMENT 27
• LUGGAGE HOOK 28
• FRONT INNER BOX 28
• BOOT LAMP/BOOT LAMP SWITCH 29
• SIDESTAND INDICATOR/SIDESTAND
SWITCH 29
BODY PARTS REMOVAL 30
• CENTER COMPARTMENT 30
• BODY COVER 31
• CENTER COVER 32
• FRONT UPPER COVER 32
• MOBILE CHARGING SOCKET 28
• REAR VIEW MIRROR 33
• HEADLAMP CASE 33
• HEADLAMP FOCUS 34
• ENGINE OIL 53
• STORAGE 67
• REMOVALFROMSTORAGE/AIRSUCTIONVALVE 68
• IDLE SPEED / BRAKE SHOE WEAR 58
• BATTERY 59
• ENGINE OIL REPLACEMENT 54
• FUSE REPLACEMENT 61
• POLISHING 66
• CLEANING 65
• OIL STRAINER CLEANING 54
• WASHING 65
STORAGE GUIDE 67
• SIDE STAND 62
ROAD SIGNS 69
WARRANTY DETAILS
• BULB REPLACEMENT 63
• SPARK PLUG 56
• ANTI-THEFT TIPS / STEERING LOCK 44
• IMPORTANCE OF MAINTENANCE 45
• SAFETY PRECAUTIONS 47
OPERATIONS 35
• PRE-RIDE INSPECTION 35
• STARTING THE ENGINE 36
• RUNNING IN 37
• RIDING 38
• PARKING 43
TOOL KIT 44
FIRST AID KIT / MAINTENANCE 45
• MAINTENANCE SAFETY 46
• MAINTENANCE SCHEDULE 48
• AIR CLEANER 51
• SECONDARY AIR SUPPLY SYSTEM 52
• DRAIN TUBE 53
Vehicle Identification Number (VIN)
J
SCOOTER IDENTIFICATION
1
Model Code :
Model Engine
Pleasure - Sheet Metal Wheel /
Integrated Braking
VIN
EH EC
MBLXXXXEJYZXYYYYY
MBL
Manufacturer
Code
XXXXEJ
Vehicle
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXEC
Engine
Description
Y
Year of
Mfg.
Z
Assembly
Plant
X
Month of
Mfg.
YYYYY
Serial
Number
XXXXECYZXYYYYY
XXXXECY
ZXYYYYY
Engine No.
Location: Stamped on the lower side of
the left crankcase.
Location: Stamped on the lower right side
of the frame, visible from the window
providedonrightfloorsidecover.
VIN and Engine no. may be required:
1. During registration of the Scooter.
2. For dealing with Legal & Insurance
Department.
Pleasure - Cast Wheel /
Integrated Braking EJ EC
VIN
103 kg
1750 mm
705 mm
1115 mm
1240 mm
760 mm
125 mm
Overall Length
Overall Width
Overall Height
Wheelbase
Saddle Height
Ground Clearance
5.03 kW @ 7000 r/min
7.85 N-m @ 5000 r/min
50.0 x 52.0 mm
9.0:1
102 cc
Champion - PRZ 9 HC (Federal Mogul)
0.7 - 0.8 mm
Intake : 0.14 mm / Exhaust : 0.14 mm
1700 ± 100 r/min
0.80 litre at disassembly
0.70 litreat draining
0.12 litre at disassembly
0.10 litre at draining
5.0 litres (Min)
DIMENSIONS
WEIGHT
Kerb Weight
CAPACITIES
Engine Oil
Transmission oil
Fuel Tank
ENGINE
Maximum Power
Maximum Torque
Bore and Stroke
Compression Ratio
Displacement
Spark Plug
Spark Plug Gap
Valve Clearance (Cold)
Idle Speed
2
PRODUCT SPECIFICATION
ITEM SPECIFICATIONS
Chassis Type High Rigidity Under bone
Front Suspension Bottom Link with Spring Loaded
Hydraulic Damper
Positionlamp 12V5Wx 2nos.
Starting system Kick / Electric Start
Fuse 2A, 10A
POWER TRANSMISSION
Tyre size, rear 90 / 100 x 10 - 53 J (Tubeless Tyre)
CHASIS AND SUSPENSION
Side stand indicator 12V 1.7W
Alternator 110 W
Rear Suspension Unit Swing with Spring Loaded
Hydraulic Damper
0
Caster 27 30'
Tyre size, front 90 / 100 x 10 - 53 J (Tubeless Tyre)
Primary Reduction Variomatic (2.51 - 0.85)
(Integrated braking)
Clutch System Dry, Automatic Centrifugal Clutch
ELECTRICAL
Front / Rear brake Drum Type Internal expanding shoe type (Dia. 130 mm)
Final Reduction 50/20 x 49/13 (9.423)
Battery 12V - 4Ah **MF Battery
Tail/Stoplamp 12V5/21W-MFR*
Turnsignallamp 12V10Wx 4 nos.(MFR*-ClearLens-Amberbulb)
Headlamp (High / Low) 12V 35W/35W Halogen Bulb, MFR*
Meter illumination 12V 1.7Wx2 nos.
High beam indicator 12V 1.7W
Turn signal indicator 12V 3.0Wx2 nos.
3
* MFR stands for Multifocal Reflector Type ** MF stands for Maintenance Free
ITEM SPECIFICATIONS
IMPORTANT SAFETY
INFORMATION
There is much that you can do to protect
yourself when you ride. You will find
many helpful recommendations through
out this manual. Following are a few that
we considermostimportant.
It is a proven fact, Helmets significantly
reduces the number and severity of head
injuries. So always wear a helmet and
make sure your pillion rider does the same.
We also recommend that you wear eye
protection, sturdy boots, gloves and other
protectivegear(page5).
SCOOTER SAFETY
Your scooter can provide many years of
service and pleasure if you take
responsibility for your own safety and
understand the challenges you can meet on
theroad.
Always wear a helmet
Makeyourselfeasilyvisible
Some drivers do not see scooters because
they are not looking for them. To make
yourself more visible, wear bright
reflective clothing, position yourself so To make yourself more visible, wear
brightreflectiveclothingthatfitswell.
that others can see you, signal before
turning or changing lanes, and use horn
whichwill helpotherstonoticeyou.
Ride within your limits
Pushing the limits is another major cause
of scooter accidents. Never ride beyond
your personal abilities or faster than
conditions demand. Remember that
alcohol, drugs, fatigue and inattention can
significantly reduce your ability to make
good judgementsandridesafely.
Keep your scooter in safe condition
For safe riding, its important to inspect
your scooter before every ride and
perform all recommended maintenance.
Never exceed load limits, and use
accessories that have been recommended
by Hero MotoCorp for this vehicle. See
(pages7&8)for moredetails.
NOTE
4
PROTECTIVE APPAREL
Following are suggestions to help you
chooseproperriding gear.
For your safety, we strongly recommend
that you always wear an approved helmet
(ISI marked), eye protection, boots,
gloves, long pants and a long sleeve shirt
or jacket whenever you ride. Take care of
loose / hanging clothes while solo / pillion
riding. Although complete protection is
not possible, wearing proper gear can
reducethechanceofinjurywhen you ride.
Helmetsand eyeprotection
Your Helmet is your most important piece
of riding gear because it offers the best
protection against head injuries. A helmet
should fit your head comfortably and
securely. A bright coloured helmet can
make you more noticeable in traffic, as
canreflectivestrips.
An open-face helmet offers some
protection, but a full-face helmet offers
more.Always were face shield or goggles
toprotectyoureyesandhelpyour vision.
Additional riding gear
In addition to a helmet and eye protection,
we alsorecommend:
Sturdy boots with non-slip soles to help
protectyourfeetandankles.
Leather gloves to keep your hands
warm and help prevent blisters, cuts,
burns, andbruises.
A two wheeler riding suit or jacket for
comfort as well as protection. Bright
coloured reflective clothing can help
make you more noticeable in traffic. Be
sure to avoid loose clothes that could
getcaughton anypartofyourscooter.
5
WARNING
Be sure you and your passenger
always wear a helmet, eye protection
and other protective apparel when
youride.
Not wearing a helmet increases the
chance of serious injury or death in a
crash.
Always wear HELMET
Wear bright or reflective
clothing
Wear a face shield or goggles
Wear gloves
Shoes should be close fitting, low heels
and offer ankle protection
PROTECTIVE APPAREL
6
LOAD LIMITS AND
GUIDELINES
However exceeding the weight limit
or carrying an unbalanced load can
seriously affect your scooter's handling,
braking and stability. Non Hero
MotoCorp accessories, modifications,
and poor maintenance can reduce your
safetymargin.
The following pages give more specific
information on loading, accessories and
modifications.
Your scooter has been designed to carry
you, one pillion and limited amount of
cargo. When you add cargo or carry a
passenger, you may feel some difference
during acceleration and braking. But so
long as you keep your scooter well
maintained, with good tyres and brakes,
you can safely carry loads within the
limitsandguidelines.
Loading
How much weight you put on your scooter,
and how you load it, are important to your
safety. Anytime you ride with a pillion or
cargo you should be aware of the following
information.
WARNING
Follow all load limits and other
loadingguidelinesinthismanual.
Overloading or improper loading can
cause a crash and you can be seriously
injured.
7
Frontinnerbox :1.5 kg
Load limits
Following are the load limits for your
scooter:
Includes the weight of the rider, pillion, all
cargoandallaccessories.
Putting too much weight in individual
storage compartments can also affect
stability and handling. So be sure to stay
withinthelimitsgivenbelow:
Maximumweight capacity:130 kg
Maximumweight :
Centercompartment :10.0kg
Luggagehook :1.5 kg
(1) Center compartment (2) Front inner box
(3) Luggage Hook
To prevent loose items from creating a
hazard, make sure the center
compartment is closed and that any
other cargo is securely tide down
beforeyou rideaway.
If you wish to carry more cargo, check with
yourAuthorised Hero MotoCorp workshop
foradviceandbesuretoreadtheinformation
regardingaccessorieson(page9).
Place cargo weight as close to the
centerofthescooteras possible.
Your scooter is primarily intended for
transportingyouandapillion.
Balance cargo weight evenly on both
sides.
Loading guidelines
Improperly loading your scooter can affect
its stability and handling. Even if your
scooter is properly loaded, you should ride
at reduced speeds whenever carrying
cargo.
Follow these guidelines whenever you
carryapillionorcargo:
Check that both tyres are properly
inflated.
8
2
1
3
Accessories
We strongly recommend that you use only
genuine Hero MotoCorp accessories that
have been specifically designed and tested
for your scooter. Hero MotoCorp cannot
test all other accessories, you must be
personally responsible for proper
selection, installation and use of non-Hero
MotoCorp accessories. Check with your
dealer for assistance and always follow
theseguidelines:
Modifying your scooter or using non-Hero
MotoCorp accessories can make your
scooter unsafe. Before you consider
making any modifications or adding any
accessory, be sure to read the following
information.
Be sure electrical equipment does not
exceed the scooter's electrical system
capacity (page 3). A blown fuse can
cause loss oflights.
Do not pull a trailer or sidecar with
your scooter. This scooter is not
designed for these attachments, and
their use can seriously impair your
scooterhandling.
Make sure the accessories does not
obstruct any lamps, reduce ground
clearance and banking angle, limit
suspension travel or steering travel,
alter your riding position or interfere
withoperatinganycontrols.
We strongly advise you not to remove any
original equipment or modify your scooter
in any way that would change its design or
operation. Such changes could seriously
impair your scooter's handling, stability
andbraking,makingitunsafetoride.
Modifications
Removing or modifying your lamps,
muffler, emission control system or other
equipment can also make your scooter not
meetingtheemissionstandards.
9
ACCESSORIES & MODIFICATIONS
Improper accessories or modifications
can cause a crash in which you can be
seriouslyhurtorkilled.
Follow all instructions in this owner's
manual regarding accessories and
modifications.
10
Genuine Engine Oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MB) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(withtopupevery3000kilometres)tokeeptheenginefitandenvironmenthealthy.
Emission Pollution : Get emission of your scooter checked by Authorised agencies
atleastonceevery3monthsor as notifiedbythegovernmentfromtimetotime.
The following tips shall ensure a healthy scooter, healthy environment, and a healthy
you.
scooter Authorised
Noise Pollution : Noise beyond a certain decibel is pollution. Whether it is from
horns ordefectivemufflers,excessivenoisewillcauseheadachesanddiscomfort.
Fuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic
signalpointstosavefuelandreducepollution,ifthewaitingperiodislong.
Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your scooter’s running
condition.
TIPS FOR HEALTHY ENVIRONMENT
(1) Choke knob
(2) Horn switch
(3) Turn signal switch
(5) Parking lever
(7) Dimmer switch
(8) Odometer
(9) Speedometer
(4) Integrated brake lever
(6) Rear view mirror
(10) Side stand indicator
(15) Front brake lever
(18) Ignition switch with steering lock
(17) Starter switch
(11) Hi-beam indicator
(12) Turn signal indicator
(13) Fuel gauge
(14) Headlamp switch
(16) Throttle grip
11
16
15
12
6
10
9 11
17
18
5
4
2
3
7
1
14
8
DESCRIPTION
13
(3) Main stand
(5) Kick starter pedal
(1) Side stand switch
(2) Side stand
(4) Pillion step
(10) Luggage hook
(8) Tail/ stop lamp
(7) Rear turn signal lamp
(6) Women pillion step (Optional)
(9) Rear grip
(11) Headlamp
12
LEFT SIDE VIEW
11
8
9
2 3 4 5
7
10
6
1
RIGHT SIDE VIEW
(3) Pillion step
(4) Front inner box
(1) Exhaust muffler
(2) Oil level dipstick
(5) Front turn signal lamp
(9) Rear number plate
(6) Front number plate
(7) Position lamp
(8) Center compartment (inside)
13
5
3 4
2
6
9
1
8
7
INSTRUMENTS AND INDICATORS
The indicators are in the speedometer
panel above the headlamp. The functions
areasbelow:
PARTS FUNCTION
Sl. No.
1
2
3
4
5
Description Function
Odometer Shows accumulated mileage
Hi beam indicator Light glows when headlamp is in Hi beam
Speedometer Indicates driving speed
Turn signal indicator Flashes when turn signal switch is operated
14
FUELGAUGE
When the fuel gauge (1) needle enters the
red band (2), fuel will be low and you
should refill the tank as soon as possible.
The amount of fuel left in the tank when
the needle enters the red band is
approximately1.2Litres.
(1) Fuel gauge (2) Red band
4 6
3
1
2
2 1
5
6 Fuel gauge Indicatesapproximatefuelquantity
Side stand indicator Light glows when the side stand is down
15
When one applies the left lever, front &
rearbrakesactivatejointly.
BRAKES (Integrated braking)
Brakes are items of personal safety and
should always be maintained with proper
adjustments.
MAJORCOMPONENTS
(Information you need to operate this
scooter)
Measuredatthetipofbrakelevers,freeplay
shouldbemaintainedat10-20mm.
The distance, the front brake lever (1) and
integrated brake lever (2) moves before
each brake starts to engage is called free
play(3).
3
(1) Front brake lever
(3) Free play 10-20 mm
3
(2) Integrated brake lever
(3) Free play 10-20 mm
2
1
2. Turn the first adjuster nut (5) till you
cannotturnitbyhand.
Righthandfrontbrakecable(A)on“F”side
Adjustment:
1. Push the integrated brake arm (4) by
handinthedirectionasshown.
A
4
(4) Integrated brake arm (5) First adjuster nut
(i) Decrease free play (ii) Increase free play
(i)
(ii)
5
Cast Wheel Version
16
A
4
(4) Integrated brake arm (5) First adjuster nut
(I) Decrease free play (ii) Increase free play
(i)
(ii)
Sheet Metal Wheel Version
5
NOTE
2. Turnthesecondadjusternut(6)untilagap
iscreatedbetweenjoint(7)andthesloton
thefirstsideinintegratedbrakearm.
3. Check the free play of right lever.
Left hand front brake cable (B) on “I” side.
3. After ensuring the gap, turn the second
adjuster nut counterclockwise by half
rotation.
“F”&“I”ismarkedonintegratedbrakearm.
FREE PLAY : 10-20 mm
4. If the free play is more than 20 mm
further turn the adjuster nut to obtain
desiredfreeplay.
1. Push the integrated brake arm (4) by
handinthedirectionasshown.
(6) Second adjuster nut
6
4
Sheet Metal Wheel Version
(6) Second adjuster nut
B
6
4
Cast Wheel Version
B
(i)
(ii)
(i)
(ii)
(I) Decrease free play (ii) Increase free play
(I) Decrease free play (ii) Increase free play
7
7
17
1
2
CUT-OUT NOT SEATED
(1) Adjusting nut (2) Brake joint pin
1
2
CUT-OUT SEATED
Make sure the cut-out on the adjusting nut
(1) is seated on the brake joint pin (2) after
makingfinalfreeplayadjustment.
(8)Adjusternut (9)Brakearm
(i)Decreasefreeplay (ii)Increasefreeplay
9
FREE PLAY : 10-20 mm
1. Make free play adjustment by turning
the adjuster nut (8) in the brake arm
(9).
2. Check the free play of integrated brake
lever.
3. If the free play is more than 20 mm
further turn the adjuster nut to obtain
desiredfreeplay.
Rearbrake
(8)Adjusternut (9) Brakearm
(i)Decreasefreeplay (ii)Increasefreeplay
(ii)
(i)
8
9
(ii)
(i)
8
Cast Wheel Version
Sheet Metal Wheel Version
18
FUEL
Fuel tank
Thefueltankis locatedundertheseat.
Thefueltankcapacityis 5.0litres.
To open the fuel filler cap (1), unlock
and lift up the seat (page 26), then
remove the fuel filler cap by turning it
counterclockwise.
Make sure the arrow marks (2) on the fuel
fillercapandthefueltankarealigned.
After refueling, be sure to tighten the fuel
fillercapfirmlybyturningitclockwise.
Do not overfill the tank. There should be
nofuelinthefillerneck(3).
We recommend that you use unleaded
petrol because the muffler in the scooter is
fitted with a catalytic convertor, it also
produces lesser deposits in engine and on
spark plug, which extends the life of
exhaustsystemandothercomponents.
(3) Filler neck (4) Fuel
3
(1) Fuel filler cap (2) Arrow Marks
2
1
If proper adjustment cannot be obtained
by this method, visit your Authhorised
Hero MotoCorp workshop.
Check brake cable for kinks or signs of
wear that could cause sticking or failure.
Make sure the brake arm spring and
fastenersareingoodcondition.
NOTE
Otherchecks:
Apply the brake several times and check
for free wheel rotation after the brake
leveris released.
There are two types of "gasohol", one
containing ethanol, and the other
containingmethanol.
Do not use petrol that contains more than
10% of ethanol.
Do not use petrol containing methanol
(methyl or wood alcohol) that does not
contain cosolvents and corrosion
inhibitorsfor methanol.
Never use petrol containing more than 5%
methanol, even if it has cosolvents and
corrosioninhibitors.
If you decide to use a petrol containing
alcohol (gasohol), be sure its octane rating
is at least as high as that recommended by
Hero MotoCorp.
Petrolcontainingalcohol
19
WARNING
Refuelonly outdoors.
Wipeoffspills immediately.
Stop the engine and keep heat, sparks
and flameaway.
Petrol is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
CAUTION
Please note that the approximate
quantity of petrol is 1.2 litres in the
fuel tank, once the fuel level indicator
reachestheredbandinthefuelgauge.
Please fill petrol once the fuel level
indicatorreachestheredband.
When a problem resulting from the use
of petrol containing alcohol occurs,
contact your Authorised Hero
MotoCorp workshop.
If you notice any undesirable operating
symptoms while using the petrol that
containsalcohol,tryanotherstationor
switchtoanotherbrandof petrol.
When certain type of petrol containing
alcohols are used, problems such as hard
starting,poorperformance,etc.mayoccur.
NOTE
If "Spark knock" or "pinking" occurs at a
steady engine speed under normal load,
change petrol brand. If the same still
persists, consult your Authorised Hero
MotoCorp workshop. Failure to do so is
considered misuse, and damage caused by
misuse is not covered under Hero
MotoCorp warrantypolicy.
20
Using tyres that are excessively worn
or improperly inflated can cause a
crash in which you can be seriously
hurtorkilled.
Follow all instructions in this owner's
manual regarding tyres inflation and
maintenance.
are more likely to fail from being
overheated.
Over-inflated tyres make your scooter ride
harshly are more prone to damage from
roadhazardsandwearunevenly.
Always check air pressure when your
tyres are "cold" - when the scooter has
been parked for at least three hours. If you
check air pressure when your tyres are
"warm" - when the scooter has been
ridden for even a few kms - the readings
will be higher than if the tyres were "cold".
This is normal, so do not let air out of the
tyres to match the recommended cold air
pressures given below. If you do, the tyres
willbeunder-inflated.
We recommend that you visually check
your tyres before every ride and use a
gauge to measure air pressure at least once
a month or any time you think the tyre
pressure mightbelow.
Tubeless tyres have some self-sealing
ability if they are punctured. However,
because leakage is often very slow, you
should look closely for punctures
wheneveratyreis notfullyinflated.
The tyres fitted on your scooter are of
TUBELESStype.
TYRES (TUBELESS)
To safely operate your scooter, your tyres
must be of the proper type and size in good
condition with adequate tread and
correctly inflated for the load you are
carrying. The following pages give more
detailed information on how and when to
check the air pressure, how to inspect your
tyres for damage and what to do when
yourtyresneedtoberepairedor replaced.
Airpressure
Keeping your tyres properly inflated
provides the best combination of
handling, tread life and riding comfort.
Generally, under-inflated tyres wear
unevenly, adversely affect handling and
21
Therecommended“cold”tyrepressuresare:
Front
Rear
2
1.50 kgf/cm or 22 psi
Rider only Rider and Pillion
Over inflation / Under inflation will affect
theperformance.
CAUTION
Bumps or bulges in the side of the tyre
or the tread. Replace the tyre if you find
anybumps orbulges.
Cuts,splitsorcracksinthetyre.Replace
thetyreifyoucanseefabricorcord.
Carefully inspect the tyres for any
damage, if the scooter hits a pothole or
hardobject.
Lookfor :
Treadwear
Replace tyres immediately when the wear
indicator (1) appears on the tyre. The tread
limitsare:
Minimumtreaddepth: Front:1.5mm
Rear: 1.5mm
Checkthetreadwearindicatorfortyrewear.
Excessivetreadwear.
Inspection
Whenever you check the tyre pressure,
you should also examine tyre treads & side
wallsfor wear,damage&foreignobjects.
(1) Tyre wear indicator (2) Arrow mark
1
2
1.50 kgf/cm or 22 psi
2
2.50 kgf/cm or 36 psi
2
2.00 kgf/cm or 29 psi
22
Whenever the tyre is removed and put
back in case of puncture, ensure the
arrow mark on the tyre is in the same
direction as that of forward rotation of
wheel.
Atyre that is repaired either temporarily or
permanently, will have lower speed and
performance limits than a new tyre. After
an emergency repair, always have the tyre
inspected/replaced at our authorised
dealerandreplacethetyreifsuggested.
Tyre repair
Unidirectional tyres
Repairing a puncture or removing a wheel
requires special tools and technical
expertise. If a tyre is punctured or
damaged, it is advised to visit nearest tyre
manufacture, authorised
Hero MotoCorp
dealer/workshop or the tyre repair shop
who has expertise in repairing methods of
tubelesstyre.
If you decide to have a tyre replace be sure
thewheelisbalancedbeforeyouride.
You should not exceed 70 km/hour for the
1st 24 hours or 105 km/hour at any time
thereafter. In addition, you may not be able
to safely carry as much load as with a new
tyre.
23
Tyrereplacement
The tyres that were installed on your
scooter were designed to match the
performance capabilities of your scooter
and provide the best combination of
handling,braking,durabilityandcomfort.
Using tyres that are excessively worn
or improperly inflated can cause a
crash in which you can be seriously
hurtandkilled.
Follow all instruction in this owner’s
manual regarding tyre inflation and
maintenance.
Always use the size and type of tyres
recommendedinthisowner's manual.
Operation with excessively worn tyres
is hazardous and will adversely affect
tractionandhandling.
Under-inflation may result in the tyre
slippingonor tyrecomingofftherim.
Rear: 90/100x10-53J (TubelessTyre)
For repair and replacement of tyre it is
advised to visit your Authorised Hero
MotoCorp workshop.
The recommended tyre for your scooter
are:
Front: 90/100x10-53J (TubelessTyre)
NOTE
Important safety reminders
• Use only tubeless tyres on this scooter.
The rims are designed for tubeless tyres
and during hard acceleration or braking,
a tube-type tyre could slip on the rim
andcausethetyretorapidlydeflate.
• Do not install a tube inside a tubeless
tyre on this scooter. Excessive heat
buildupcancausethetubetoburst.
The ignition switch (1) is on the right side
belowthesteering.
IGNITION SWITCH
ESSENTIAL INDIVIDUAL
COMPONENTS
Key Position Function Key removal
The engine can be started, winkers, horn,
stop lampandfuelgaugecanbeoperated
Enginecannotbestartedandcannotbeoperated
Steering can be locked
"ON"
"OFF"
“LOCK”
Key cannot be removed
Key can be removed
Key can be removed
(1) Ignition switch
(4) Seat open
(3) Steering lock position
(2) Ignition key
24
1
2
3
“OFF” Position /
Lock Open
“LOCK” Position
“ON” Position
Seat can be open by rotating the key
anticlockwise.
“SEAT OPEN” Key can be removed
4
“SEAT OPEN”
Position
Theswitchhastwopositions.
1. Headlampswitch
When the starter switch is pressed, the
starter motor cranks the engine. See
(page35)forthestartingprocedure.
The Headlamp operates only when the
engineis running.
2. Starterswitch
The starter switch (2) is next to the
throttlegrip.
(1) Headlamp switch (2) Starter switch
25
2. Turn signal switch
Press the switch upwards for High Beam
anddownwardsfor LowBeam.
Press theswitchtooperatethehorn.
Shift the turn signal switch sideways for
Right/Left indications and leave it to come
backtoitsnormalpositiononitsown.
3. Hornswitch
IMPORTANT : To switch “OFF” the turn
signal after completing the turn, gently
push insideasdirectedontheswitch.
1. Dimmerswitch
(1) Dimmer switch
(2) Turn signal switch
(3) Horn switch
1
2
1
2
3
LEFT HANDLEBAR CONTROLS
RIGHT HANDLEBAR CONTROLS
white
Position lamp
Tail / Stop lamp
Fuel gauge lamp
Speedometer lamp
Headlamp “ON”
FEATURES
To lock the steering, turn the handle bar all
the way to the left, turn the key (1) to
"LOCK" position while pushing in and
removethekey.
STEERING LOCK
(1) Ignition switch
(B) Turn to lock
(A) Push in
The seat lock is provided alongwith the
ignitionswitch(1).
To lift the seat, insert the key (2) and turn it
anti-clockwise to unlock the seat. The seat
willreleasefromitslatch.
To lock the seat, push down until it locks.
Makesure theseatis securebeforeriding.
SEAT LOCK
(1) Ignition switch (2) Ignition key
CAUTION
CAUTION
Gently close the seat by hand. Sudden
dropping of the seat may result in breaking
theseatlockandmalfunctionofthelock.
Do not try to turn the key to "LOCK"
position while riding the scooter, which
mayleadtoloss ofvehiclecontrol.
26
2
1
1
B
A
The document compartment (3) and first
aid kit / tool kit holder (4) is located in the
centercompartmentbelowtheseat.
The owner's manual, other documents,
firstaidkit/toolkitcanbestoredinit.
NOTE
When washing your scooter, be careful not
tofloodthisareawithwater.
CENTER COMPARTMENT
The center compartment (1) is below the
seat. A boot lamp (2) is provided in the
center compartment. This boot lamp will
befunctionalonlywhentheseatis open.
Opening and closing the Seat Lock, see
(page26).
MAXIMUM WEIGHTLIMIT:10kg
Never exceed the maximum weight limit,
handling and stability may be severely
affected.
The center compartment may become
heated by the engine. Do not store food
and other articles which are flammable or
susceptibletoheatdamage
Do not direct pressurised water spray
against the center compartment as water
mayenterintothecompartment.
(1) Center compartment (2) Boot lamp
(3) Document compartment
(4) First aid kit / Tool kit holder
CAUTION
Before the vehicle is pressure washed the
items kept inside the center compartment
should be removed to prevent consequential
damage.
27
1
4
2
3
28
LUGGAGEHOOK
The luggage hook (1) is provided at the
frontoftherider.
MAXIMUMWEIGHTLIMIT:1.5kg
Do not hang large luggage to the hook, that
would hang out from the scooter and or
interferewiththemovementofyourfeet.
MAXIMUMWEIGHTLIMIT:1.5kg
FRONTINNER BOX
Never exceed the maximum weight limit
of the front inner box otherwise handling
andstabilitymaybeseverelyaffected.
The front inner box (2) is provided on the
inner cover to carry some valuable items,
documents,etc.
(2) Front inner box
2
(1) Luggage hook
1
Mobile charging socket (3) is provided in
the front inner box (2) to charge the mobile
during a ride, so that your mobile is safely
protectedduringcharging.
MOBILECHARGING SOCKET
(3) Mobile charging socket
3
29
(1) Side stand indicator
1
BOOTLAMP
Opening and closing the Seat Lock, see
(page26).
A boot lamp (1) is provided in the center
compartment. This boot lamp will be
functionalonlywhentheseatis open.
SIDE STAND SWITCH
A side stand switch (2) is provided on the
side stand, if the side stand is down
(Ignition switch “ON”), the switch
enables the side stand indicator lamp to
glowonthespeedometerpanel.
(2) Side stand switch
2
Ifthesidestandisdown(Ignitionswitch“ON”), an
indicatorlampglowsinthespeedometerpanel.
For the safety of the customer a side stand
indicator(1)is provided.
SIDE STAND INDICATOR
1
A automated switch (2) is provided on the
center compartment, which enables the
boot lamp to glow when the seat is in open
condition and goes off automatically when
theseatis closed.
BOOTLAMPSWITCH
2
(1) Boot lamp (2) Switch
BODYPARTS REMOVAL
Removal
4. Removethebolts(4).
1. Opentheseat(page26)
Centercompartment
2. Remove screws/washers (1) from both
sides ofthebodycover(2).
3. Remove screws/washers (3) from the
centercompartment.
5. Slightly lift up the center compartment
from the rear and disconnect the boot
lampconnector(5).
6. Removethecentercompartment(6).
(1) Screws
(3) Screws
30
(4) Bolts
(2) Body cover
1
4
3
2
(5) Boot lamp connector (6) Center compartment
5
6
Installation can be done in the reverse
orderofremoval.
Park the scooter on its main stand when
servicing the scooter with the center
compartmentremoved.
NOTE
Installation
31
(5) Screws/washers (6) Body cover (7) Clip
5
7
6
(1) Screws/washers (2) Rear center cover
1
2
(4) Screws/washers
4
4. Remove the screws/washers (4) from
thecentercompartment.
5. Remove the screws/washers (5) from
boththesideofthebodycover(6).
(3) Screws
3
Body cover
Removal
1. Open the seat (page 26)
2. Remove the screws/washers (1) from
rearcentercoverandremovethecover(2).
6. Removetheclip(7)fromboththeside
7. Removethebodycovers.
ofthevehicle.
3. Remove the screws/washers (3) from
therearsideofthebodycover.
(1) Body cover screws/washers
(2) Center cover screws
32
1
2
(1) Screws/washers
1
(2) Screws/washers
3. Removescrews (2) fromcentercover.
Centercover
4. Removethecentercover.
Installationisinthereverseorderofremoval.
2. Remove screws/washers (1) from left
andrightsidebodycover.
Installation
Removal
1. Opentheseat(page26)
1. Remove screws/washers (1) from the
frontendofthescooter.
Front upper cover
2. Remove screws/washers (2) from the
front inner box side and from the inner
sideofthebox.
Removal
Installation
Park the scooter on its main stand when
servicing the scooter with the body cover
removed.
NOTE
Installation can be done in the reverse
orderofremoval.
2
Installation
Installation can be done in the reverse
orderofremoval.
Rearviewmirror
33
3 3
(1) Dust cover (2) Lock nut
(3) Rear view mirror
1
2
(3) Connector (4) Front upper cover
3
Removal
2. Loosen the rear view mirror
approximately2turns.
Installation
2. Loosen the lock nut (2) until it will no
longerturn.
1. Slidethedust cover(1).
1. Install the rear view mirror until it will
nolongerturn.
3. Loosen the rear view mirror (3) and
removeit.
3. Adjust the rear view mirror.
4. Tighten the lock nut.
To open the right side rear view mirror the
threads are to be loosened in clockwise
direction and tightened in counter
clockwisedirection.
Headlampcase
Removal
1. Removetherearviewmirror.
2. Remove screw (1).
NOTE
3. Disconnect the left and right
turn signal lamp wiring connector (3)
fromthefrontuppercover(4).
4
(4) Screws
34
(5) Headlamp connector
(6) Position lamp connector
4
5
3. Removethe screws (4).
4. Pull the headlamp case (2) slightly up,
carefully release the tabs (3) from the
slots.
6
5. Disconnect the headlamp connector
(5), position lamp connector (6) and
removetheheadlampcase.
Installation
Headlamp focus is factory preset.
However in case of adjustment required
pleasefollowthestepsasgivenbelow.
Vertical adjustment
Installation can be done in the reverse
orderofremoval.
Headlampfocus
(1) Screw (2) Headlamp case (3) Tabs
2 3
1
(1) Bolt (A) Up (B) Down
1
A
B
35
OPERATIONS
PRE-RIDE INSPECTION
For your safety, it is very important to take
a few moments before each ride to walk
around your scooter and check its
condition. If you detect any problem, be
sure you take care of it or have it corrected
by your Authorised Hero MotoCorp
workshop.
Always perform a pre-ride inspection
before every ride and correct if any
problem.
Improper maintenance or failing to
correct a problem before riding can
cause a crash in which you can be
seriouslyinjured.
2. Fuel level - Fill fuel tank when
necessary(page18). Checkfor leaks.
1. Engine oil level- Add engine oil if
required(page53 ). Checkfor leaks.
9. Steering - check for smooth action for
easymaneuverability.
5. Throttle - Check for smooth opening
and full closing in all steering
positions.
3. Front and Integrated brakes - Check
operation and if necessary, adjust free
play(pages15 to17).
7. Rear view mirror - ensure that the rear
view mirror gives a good rear view when
youaresittingonthescooter.
10.Air suction valve - make sure all tube
connectionsaresecuredproperly(page68).
6. Lamps and horn - Check that
headlamp, tail/ stop lamp, turn signal
lamps, indicators and horn function
properly.
8. Fitting & fasteners - check & tighten if
necessary.
11.Sidestandindicator -makesurethatthe
side stand is up. If it is in down position
the side stand indicator (page 29) will
glowonthespeedometerpanel.
4. Tyres - Check condition and pressure
(pages20).
An improperly adjusted headlamp may
blind oncoming driver or it may fail to
lighttheroadfor safedistance.
1. Park the scooter on main stand on a
levelground infrontofawall.
2. Loosen the bolt (1) and move the
headlampupordownforcorrect focus.
Always follow the proper starting
procedure described below. This scooter
has anautomaticfuelvalve.
Operate the kick starter or electric starter
switch for slightly longer than usual
without opening the throttle if the scooter
has been left standing for a long time or
when thefueltankhasjustbeenrefilled.
Your scooter's exhaust contains poisonous
carbon monoxide gas. High levels of
carbon monoxide can collect rapidly in
enclosed areas such as a garage. Do not
run the engine with the garage door closed.
Even with the door open, run the engine
only long enough to move your scooter out
ofthegarage.
Do not use the electric starter for more
than 5 seconds at a time. Release the
starter switch for approximately 10
seconds beforepressing itagain.
STARTINGTHEENGINE
Do not attempt to start the engine and run
the vehicle without a battery. This may
lead to electrical and electronic
componentsfailure.
2. Lock the rear wheel by pressing the
integrated brake lever (1) and locking
theparkinglever(2).
1. Parkthescooteronitsmainstand.
The electric starter will only work when
the integrated or front brake lever is
operated.
Contact with the rotating rear wheel
can injureyou.
Set the parking lever when the scooter
is onitsmainstand.
CAUTION
36
(1) Integrated brake lever
(2) Parking lever
1
2
3. Turn the ignition switch (3) to "ON".
1.Pull the choke knob (4) out all the way
tofully“ON” position (A).
Cold engine
(3) Ignition Switch
3. Continue warming up the engine until
it runs smoothly and responds to
the throttle, when the choke knob is
at“OFF” position (B).
Use kickstarter:
With the throttle closed, press the
starterswitch.
2. Use starterswitch:
With the throttle closed, operate the
kick starter with a rapid and continuous
motion.
B
A
(A) Fully “ON” (B)Fully“OFF”
(4)Chokeknob
3.Starttheengine.
1.Do notusethechoke.
During this period, avoid full-throttle
startsandrapidacceleration.
RUNNING-IN
2.Rotatethethrottle1/8-1/4turn.
Warmengine
Ensure your scooter's future reliability
and performance by paying extra attention
tohow yourideduringthefirst500kms.
37
3
4
Review Scooter Safety (pages 4-9) before
youride.
RIDING
1.Make sure the throttle is closed and
the integrated brake is locked before
movingthescooteroffthemainstand.
The rear wheel must be locked when
moving the scooter off the main stand
oritmayresultinloss ofcontrol.
2.Stand on theleftsideofthescooter
and push it forward off the main stand
gripping below the seat using the right
handasshown.
3.Mount the scooter from the left side
keeping at least one foot on the ground
tosteadythescooter.
38
(1) Integrated brake lever
(2) Parking lever
1
2
40
60
80
100
E F
4. Unlock the integrated brake by
further pressing the integrated brake
lever (1) so as to release the parking
lever (2) from the lock. Then release
thebrakelever.
(1) Integrated brake lever (2) Parking lever
5. Before starting, indicate your
direction with the turn signals, and
check for safe traffic conditions.
Grab the handle bars firmly with both
hands.
Never attempt one-handed operation, this
couldleadtoloss of vehiclecontrol.
20
40
60
80
100
39
2
1
7. To decelerate,closethe throttle.
6. To accelerate, open the throttle (3)
gradually, the scooter will move
forward.
Do not accelerate with the brakes applied,
this may lead to premature wear of brakes
andtransmissionparts.
Do not "BLIP" the throttle (open and close
rapidly) as the scooter will move forward
suddenly, causing possible loss of control
andloss offueleconomy.
(3) Throttle
coordination of the throttle (3), front
(4) and integrated brake (5) is most
important. Since the scooter is
equipped with an integrated braking,
8. When slowing down the scooter,
Excessive brake application may cause
the wheels to lock, reducing control
overthescooter.
by pressing the brake lever provided on
the left side of the handlebar would
ensure both front and rear brakes
appliedsimultaneously.
OPEN
CLOSE
CLOSE
(4) Front brake (5) Integrated brake
00 0 02 0
I
0
20
40
60
80
100
km/h
E F
km
40
3
4
5
3
00 0 02 0
I
0
20
40
60
80
100
km/h
E F
km
9. When approaching a corner or turn,
close the throttle (3) fully, and slow
down the scooter by applying
integratedbrake(6).
10. After completing the turn, open the
throttle gradually to accelerate the
scooter.
(5) Front brake (6) Integrated brake
(3) Throttle
41
3
6 5
11. When descending a steep gradient,
close throttle (3) fully and apply
integrated brake (4) to slow down the
scooter.
Avoid continuous use of the brakes, which
may result in overheating and reduction of
brakingefficiency.
(4) Integrated brake
(3) Throttle
42
3
4
12. When riding on wet or loose
surfaces, becautious.
When riding in wet or rainy
conditions or on loose surfaces, the
ability to manoeuver and stop will be
reduced.
Exercise extreme caution when
braking,acceleratingor turning.
Ride at slower speeds and allow for
extrastoppingdistance.
Keep the scooter as upright as
possible.
Be cautious when riding over
slippery surfaces such as railway
tracks, iron plates, manhole covers,
paintedlines,etc.
For yoursafety:
43
2. Use the main stand to support the
scooter while parked, lock and remove
thekey.
If you must park on a slight incline,
aim the front of the scooter uphill to
PARKING
Park the scooter on firm, level ground
topreventitfromfallingover.
1. After stopping the scooter turn the
ignitionswitchto"OFF" position.
NOTE
reduce the possibility of rolling off the
mainstandor overturing.
The exhaust pipe and muffler become very
hot during operation and remain
sufficiently hot to inflict burns if touched
evenafterturningofftheengine.
3. Lock the steering to prevent theft
(page44).
CAUTION
HOW TO USE MAIN STAND
40
60
80
100
E F
1. Always lock the steering and never
leave the key in the ignition switch.
This sounds simple but people do
forget.
5. Never park your scooter in an isolated
area. Park as far as possible in a
designatedparkingarea.
4. Use an additional anti-theft device of
goodquality.
PHONE NO.:______________________
6. Enter your name, address, and phone
number in this Owner's Manual and
keep it in your scooter at all times.
Many times stolen scooters are
identified by information in the
Owner'sManualsthatarestillwiththem.
NAME:__________________________
ADDRESS:_______________________
_________________________________
2. Be sure the registration information
for your scooter is accurate and
current.
3. Park your scooter in a locked garage
wheneverpossible.
ANTI-THEFTTIPS
(1) Ignition key
(A) Push in
(B) Turn to lock
STEERING LOCK
44
TOOL KIT
The tool kit (1) is located in the center
compartment (3).
and parts replacement can be performed
with the tools available in the kit.
Some roadside repairs, minor adjustments
• + -- No. 2 driver- 1 No.
• Grip- 1 No.
• Tool bag- 1 No.
• Wrench plug 16- 1 No.
• Spanner 14- 1 No.
1
B
A
Elastic Bandage - 1 No.
Sterilised Dressing - 1 No.
FIRST AID KIT
The first aid kit (2) is located in the center
compartment (3) along with the toolkit. For
some emergency first aid can be performed
bymedicineavailable inthekit.
Antiseptic Cream - 1 No.
Gauge (Rolled Bandage) - 1 No.
Water Proof Plaster - 1 No.
Sterilised Elastic Plaster - 1 No.
First Aid Bag - 1 No.
(1) Tool kit (2) First aid kit
(3) Center compartment
45
Sustainedhighspeedoperationoroperation
in unusually wet or dusty conditions will
requiremorefrequentservicethanspecified
in the Maintenance Schedule. Consult your
Authorised Hero MotoCorp workshop for
recommendations applicable to your
individualneedsanduse.
These instructions are based on the
assumption that the scooter will be used
exclusivelyfor itsdesignedpurpose.
If your vehicle overturns or is involved in a
crash, be sure that you visit your
Authorised Hero MotoCorp workshop for
detailedinspections.
IMPORTANCE OFMAINTENANCE
MAINTENANCE
A well-maintained scooter is essential for
safe, economical and trouble-free riding. It
willalsohelpreduceairpollution.
To help you to take proper care for
your scooter, the following pages include
aMaintenanceScheduleandaMaintenance
Recordforregularscheduledmaintenance.
3
1
2
Improperly maintaining this scooter
or failing to correct a problem before
you ride can cause an accident in
whichyoucanbeseriouslyinjured.
Always follow the inspection and
maintenance recommendations and
schedulesinthisowner's manual.
46
You will come across some of the most
important safety precautions in the
followingpagesofthismanual.
However, we cannot warn you of every
conceivable hazard that can arise in
performing maintenance. Only you can
decide whether or not you should perform
agiventask.
This section includes instructions on some
important maintenance tasks. You can
perform some of these tasks with the tools
provided (if you have basic mechanical
skills).
Other tasks that are more difficult and
require special tools are best performed by
professionals. It is recommended that wheel
removal should normally be handled by a
HeroMotoCorpauthorisedworkshop.
MAINTENANCE SAFETY
Failure to follow maintenance
instructions and precautions properly
can seriouslyinjureyou.
Always follow the procedures and
precautions inthisowner's manual.
SAFETYPRECAUTIONS
Make sure the engine is turned “OFF”
before you begin any maintenance or
repair. This will help eliminate several
potentialhazards:
* Carbon monoxide poisoning from
engineexhaust.
Be sure there is adequate ventilation
wheneveryou starttheengine.
* Burns fromhot parts.
Let the engine and exhaust system
coolbeforetouching.
* Injury from moving parts.
Read the instructions before you begin
and make sure you have the tools and
skillsrequired.
To prevent the scooter from falling
over, park it on a firm, level surface, on
themainstand.
Do not run the engine unless
instructedtodoso.
Be sure that the rear brake is locked by
parking lever before running the
engine, while the scooter is parked on
the main stand. This will prevent the
rear wheel from rotating and avoid the
possibility of someone being injured
fromcontactingthewheel.
Remember that your Authorised Hero
MotoCorp workshop knows your scooter
best and is fully equipped to maintain and
repairit.
To reduce the possibility of a fire or
explosion, be careful when working
around petrol or batteries. Use only
nonflammable solvent, not petrol, to
clean parts. Keep cigarettes, sparks and
flames away from the battery and all
fuel-relatedparts.
To ensure best quality and reliability, it is
recommended to use Hero MotoCorp
genuinepartsfor repairandreplacement.
47
48
Should be serviced by a "Skilled Technician" of your Authorised Hero MotoCorp
workshop.
Replace engine oil once in every 6000 kms. Top up if the oil level is at or near the
lowerlevelmark.
Note-4: Replaceonceina year.Replacementrequiresmechanicalskill.
PerformthePre-rideInspection(page35 )ateachscheduledmaintenanceperiod.
I: INSPECT C: CLEAN R: REPLACE A:ADJUST L:LUBRICATE
In the interest of safety, we recommend these items to be serviced only by your
AuthorisedHero MotoCorp workshop.
Replacedrivebeltonceinevery24000kms.
Note-1: Athigherodometerreadings,repeat thefrequencyintervalestablishedhere.
The following Maintenance Schedule specifies all maintenance required to keep
your scooter in peak operating condition. Maintenance work should be performed
in accordance with standards and specifications of Hero MotoCorp by properly
trained and equipped technicians. Your Authorised Hero MotoCorp workshop
meetsalloftheserequirements.
Note-2: Servicemorefrequentlywhen ridinginrainor atfullthrottle.
Cleancarburetorifrequiredafterinspectionduringservice.
MAINTENANCE SCHEDULE
Note-3: Servicemorefrequentlyifthescooterisriddeninunusuallywetordusty areas.
T:TOPUP
Replaceonceinevery12000kms.
*
**
***
****
#
@
Dear Customer,
We would strongly recommend the following schedule, to keep your
scooter in perfect running condition and healthy environment. Scooter subjected to severe
use or riddenindustyareawillrequiremorefrequentservicing.
49
Fuel Line
Throttle
Operation**
Carburetor*
Air Cleaner@
Drain Tube
Spark Plug @
Valve Clearance**
Engine Oil****
Engine Oil Strainer
Screen**
Secondary Air
Filter
Drive Belt**#
I I I I
I I
I,A I,A I,A
I,A I,A I,A
I,C I,C I,C
I,C,A I,C,A I,C,A
I,A I,A I,A
R R
T
C
C C C R C C
C
C
C,L C,L C,L
C C
Note-2
Note-3
I,A
I,A I,A
I,A
I,A I,A
R
I,C,A I,C,A
I,A
I,A I,A
I,C
I,C I,C
T R T R
C
C
I
I,A
I,A
I,C,A
I,A
I,C
T
C C
C C
I I
Days
Kms Note-1
Free
Service
Whichever
is Earlier
st
1 nd
2
rd
3
st
1 60 Next 100 Next 100 Next 100 Next 100 Next 100
500 -750 3000-3500 6000-6500 9000-9500 12000-12500 15000-15500
During Free Service Period
th
5 th
6
th
4
I
R
9000 12000
3000 6000
After Free Service
Once In Every
15000
R
C
C,L C,L C,L C,L
Belt Case / Kick
Starter Driven Gear
**
50
Final Drive Oil**
Battery Voltage
Brake Shoe Wear
Pivot Arm
Stop Lamp Switch
Headlamp Focus
Clutch Shoe Wear***
Suspension
R
Replace once in
every 10000 kms.
Note-4
I I I I
I I I
I I I I I I
I
L L
L
L L
L L
Brake System L L L L L
L
I I I I I I
I I I
I
I I I I I I
I
I I I
I I I I I I
I
Days
Kms Note -1
Free
Service
Whichever
is Earlier
st
1 nd
2
rd
3
st
1 60 Next 100 Next 100 Next 100 Next 100 Next 100
500 -750 3000-3500 6000-6500 9000-9500 12000-12500 15000-15500
During Free Service Period
th
5 th
6
th
4
9000 12000
3000 6000
After Free Service
Once In Every
15000
Side Stand Switch
Fasteners**
Wheel/Tyres***
Steering Head Bearing***
I,C
I I I I I I
I
I I I I I I
I
I,A I,A I,A
Secondary Air Injection I I
I,A I,A I,A
I,L,A I,L,A
I
Main Stand /Side Stand L L L L L
L
L
I,C I,C I,C I,C I,C I,C
AIR CLEANER
1. Removethebodycover(page31).
2. Remove the air cleaner cover (1) by
removingthescrews (2).
The air cleaner element is of Dry Paper
Pleated type, it should be serviced at
regular intervals (pages 48 to 50). Service
more frequently when riding in unusually
wetordusty areas.
Refertothesafetyprecautions(page47).
2
(1) Air cleaner cover
(2) Screws
3. Remove the air cleaner element screws (3).
(3) Screws
Remove the air cleaner element (4)
fromhousing(5).
4. Air cleaner cleaning
(4) Air cleaner element
(5) Air cleaner housing
51
Clean the element by tapping it
gentlytoloosendust.
4
1
3
5 4
5. Installtheaircleanerelement.
Blow away the remaining dust by
forcing compressed air using an air
nozzle (6) from the housing side (7) of
theaircleaner.
Replace the air cleaner element if it is
excessivelydirty,tornor damaged.
6. Install the removed parts in the reverse
orderof removal.
(6) Air nozzle (7) Housing side
52
Replace it earlier if it becomes very
dirty, damaged on surface or on the
sealingarea.
CAUTION
5. Soak the air filter in gear oil (SAE-90)
until saturated, then squeeze out the
excessoil.
3. Removetheairfilter(3).
4. Wa s h t h e a i r f i l t e r i n c l e a n ,
nonflammable or high flash point
solventandletitdrythoroughly.
SECONDARY AIR SUPPLY
SYSTEM
Refertothesafetyprecautions (page47).
Airfiltercleaning
The air filter should be serviced at regular
intervals (pages 48 to 50). Service more
frequently when riding in unusually wet or
dusty areas.
1. Removetherightsidebodycover(page30).
2. Remove the air filter housing cover
(1) byremovingthescrew (2).
Never wash the air cleaner element.
Only blow air in the air cleaner
element for cleaning dust, as
explained. Replace air cleaner element
onceinevery12000kms.
Never use gasoline or low flash point
solvents for cleaning the air filter.Afire or
explosioncouldresult.
6. Install the removed parts in the reverse
orderofremoval.
CAUTION
7
6
(1) Air filter housing cover (2) Screw
53
(3) Air filter
Service more frequently when riding in
rain, at full throttle or after the scooter is
washed or overturned. Service if the
deposit level can be seen in the transparent
sectionofthedraintube.
(1) Drain tube (2) Air cleaner assembly
Refertothesafetyprecautions (page47).
2. Reinstallthedraintube.
DRAIN TUBE
1. Remove the drain tube (1) from the air
cleaner assembly (2) and drain deposits
intoasuitablecontainer.
ENGINE OIL
Use hero genuine engine oil or
recommendedgradeoil.
Manufacturedby:
1. TideWaterOilCo.(India)Ltd.
2. SavitaOilTechnologiesLimited.
3. BharatPetroleumCorporationLimited.
BRAND: Hero4Tplus
(JASO MB).
GRADE: SAE 10W30SLGrade
3
1
2
2
1
OilCapacity :0.8Litre
54
Check the engine oil level each day before
ridingthescooter.
The level must be maintained between the
UPPER (1) and LOWER (2) level marks
ontheoilleveldipstick(3).
2. Stop the engine and park the scooter
onthemainstandonalevelground.
4. If required, add recommended oil up to
theupperlevelmark.Do notoverfill.
Topupifrequiredafterevery3000kms.
3. After a few minutes, remove the oil
level dipstick, wipe it clean and
reinsert the oil level dipstick without
screwing it in. Remove the oil level
dipstick and check if the oil level is
betweentheupperandlowermarks.
1. Start the engine and let it idle for few
minutes.
5. Reinstall the oil level dipstick. Check
for oilleaks.
Engine oillevelcheck
NOTE
Running the engine with insufficient oil
maycauseenginedamage.
KTPA
1
2
(1) UPPER level mark
(2) LOWER level mark
(3) Oil level dipstick
Oilstrainercleaning
1. Removetheoilleveldipstick
2. Place an oil drain pan under the
crankcaseandremovetheoildrainplug(1).
Engineoilreplacement/
Change the engine oil with the engine at
normal operating temperature and the
scooter on its main stand to assure complete
andrapiddraining.
3
(1) Drain Plug
4. The spring (3) and oil strainer
screen(4) willcomeoutwhenthe o i l
strainerscreencapis removed.
(3) Spring (4) Oil strainer screen
(5) O-ring
3. Remove the oil strainer screen cap (2).
(2) Oil strainer screen cap
55
6. Check that the oil strainer screen,
sealingrubberandcapo-ring (5) are in
goodcondition.
7. Install the oil strainer screen, spring
and oil strainer screen cap. Install the
drainplug
9. Installtheoilleveldipstick.
5. Cleantheoilstrainerscreen.
8. Fill crankcase with the recommended
gradeof oil:
At draining :0.70litre
At enginedisassembly :0.80litre
2
1
3
4
5
Used engine oil may cause skin
disease if repeatedly left in contact
with the skin for prolonged periods.
Although this is unlikely unless you
handle used oil on a daily basis,
it is still advisable to thoroughly
wash your hands with soap and
water as soon as possible after
handlingusedoil.
10. Start the engine and let it idle for 2-3
minutes. Stop the engine and ensure
that the oil level is at the upper level
mark on the oil level dipstick with
the scooter upright on flat level surface.
Ensurethereareno oilleaks.
When running in very dusty conditions,
oil changes should be performed more
frequently than specified in the
maintenanceschedule.
56
CAUTION
Engine oil quality is the chief factor
affectingengineservicelife.Replaceand
top-up the engine oil as specified in the
maintenanceschedule(pages48to50).
Please dispose used engine oil in a
manner that is compatible with the
environment. We suggest you take it
in a sealed container to your local
recycling center or service station for
reclamation. Do not throw it in the
trash or pour it on the ground or down
adrain.
Recommended spark plug.
SPARK PLUG
Refertothesafetyprecautions (page47).
Champion-PRZ 9 HC (Federal Mogul)
Never use a spark plug with an improper
heat range. Severe engine damage could
result.
1. Removethecentercover (page32 ).
2. Disconnectthespark plugcap(1) from
thespark plug.
3. Clean any dirt around the spark plug
base.
6. Checkthespark pluggapusing a wire-
type feeler gauge. If adjustment is
necessary, bend the side electrode (2)
carefully.
4. Remove the spark plug using the
wrenchplugprovidedinthetoolkit.
5. Inspect the electrodes and center
porcelain for deposits, erosion or
carbon fouling. If the erosion or
deposit is heavy, replace the plug.
Clean carbon or wet fouled plug with
aplugcleaner.
(2) Side electrode
(1) Spark plug cap
57
8. Tighten a new spark plug 1/2 turn
with a wrench plug to compress the
washer. If you are reusing a plug, it
should only take 1/8 - 1/4 turn after the
plugseats.
7. With the plug washer attached,
thread the spark plug in by hand to
preventcross-threading.
The spark plug must be securely
tightened. An improperly tightened
plug can become very hot and possibly
damagetheengine.
9. Reinstall the spark plug cap.
1
0.6 - 0.7 mm
2
(1) Screw driver
(2) Carburetor maintenance window
(3) Center compartment
58
Refertothesafetyprecautions (page47).
If the arrow aligns with the reference mark
on full application of the brake, the brake
shoes mustbereplaced.
When the brake is applied, an arrow mark
(1) on the brake arm (2) moves towards a
referencemark(3) onthebrakepanel(4).
BRAKE SHOE WEAR
The front and integrated brakes are
equippedwithbrakewearindicators.
Visit your Authorised Hero MotoCorp
workshop for thisservice.
2
IDLE SPEED
Refer to the safety precautions (page 47).
The engine must be at normal operating
temperature for accurate idle speed
adjustment. Ten minutes of stop-and-go
ridingis sufficient.
1. Warm up the engine and park the
scooteronitsmainstand.
2. Opentheseat(page26).
3. Adjust idle speed by adjusting the
throttle stop screw by inserting a
suitable screw driver (1) from the
opening provided in the floor panel as
shown.
4. Throttle stop screw is visible from the
carburetor maintenance window (2)
providedinthecentercompartment(3).
Idle speed: 1700+100r/min
1
3
(3) Reference mark (4) Brake panel
(1) Arrow (2) Integrated brake arm
4
2
3
1
INTEGRATED BRAKE
4
59
(1) Arrow (2) Brake arm
(3) Reference mark (4) Brake panel
1
3
2
*MFstands forMaintenanceFree
BATTERY
Refertothesafetyprecautions(page47).
Batteryislocatedbehindthefrontuppercover.
Specification
12V-4Ah, *MFBattery
It is not necessary to check the battery
electrolyte level or add distilled water as the
battery is a Maintenance-Free (sealed)
type. If your battery seems weak and/or
electrolyte is leaking (causing hard starting
or other electrical troubles), contact your
AuthorisedHero MotoCorp workshop.
(1) Arrow (2) Integrated brake arm
(3) Reference mark (4) Brake panel
4
2
3
1
4
1
3
2
(3) Reference mark (4) Brake panel
(1) Arrow (2) Brake arm
REAR BRAKE
60
1. If in case your scooter is not used for more
then a month remove the battery, fully
chargeandstoreinacoolanddryplace.
2. If the battery is expected to be stored for
more then two months, ensure to fully
chargethebatteryonceinamonth.
1. Removethefrontuppercover(page31).
BatteryRemoval
3. Always ensure the battery is fully
chargedbeforeinstallation.
2. Remove the battery clamp (1) by
removingthebolt(2).
Battery charging
Always visit your Authorised Hero
MotoCorp workshop if you see any
symptom of battery discharge as earliest as
possible to get the battery charged. The
battery has a tendency to discharge rapidly
if any additional electrical accessories are
fittedonyourscooter.
6. Removethebattery(5).
4. Ensure the battery leads are properly
connected to the battery terminals
duringinstallation.
Batterystorage
4. Disconnect the negative (-) terminal lead
(3) from the battery first, then disconnect
thepositive(+)terminallead(4).
Wear protective clothing and a face
shield, or have skilled technician to do
thebatterymaintenance.
A spark or flame can cause the battery
to explode with enough force to
seriouslyhurtyou.
The battery gives off explosive hydrogen
gasduringnormaloperation.
Battery is a Maintenance-Free (sealed)
type and can be permanentlydamagedif
thesealingstripisremoved.
An improperly disposed battery can be
harmful to the environment and human
health.Alwaysconfirmlocalregulations
forbatterydisposal.
This symbol on the battery means
that this product must not be
treatedas householdwaste.
This symbol on the battery means
the old battery must be returned to
your Authorised Hero MotoCorp
workshop as it must be treated as
recyclablematerial.
NOTE
61
Never use a fuse with a different rating
from that specified. It may lead to
serious damage to the electrical system
orafireduetoshortcircuit.
Battery gives off explosive gases. Keep
sparks, flames&cigarettesaway.
Do not attempt to start or ride the scooter
without a charged battery, it can cause
fusing of the bulbs and permanent
damagetocertainelectricalcomponents.
CAUTION
Batteryinstallation
1. Reinstall in the reverse order of removal.
Be sure to connect the positive (+) terminal
first,thenthenegative(-)terminal.
2. Check the bolts and other fasteners are
secure.
2 3
1
2
3
1
5
(1) Battery clamp (2) Bolt (3) Negative (-)
terminal(4)Positive(+)terminal(5)Battery
4
FuseBox(4):Location:Mountedontheframe
FuseType:Bladefuse
Fuse Box (1) : Location : Mounted on the
batterytray.
Incircuitfuse (5):2A, Sparefuse(6):2A
Incircuitfuse(2):10A,Sparefuse(3):10A
(1)Fusebox (2)Incircuitfuse (3)Sparefuse
FUSE REPLACEMENT
(4) Fuse box (5) In circuit fuse (6) Spare fuse
5 4
6
62
3. If the side stand is up, the side stand
indicator(2)shouldnotglow.
4. If the side stand indicator (2) does not
operate as described in steps 2 or 3,
please visit your Authorised Hero
MotoCorp workshop.
2. Check whether the side stand indicator
(2)glows whenthesidestandisdown.
Checkthesidestandforproperfunction.
SIDE STAND
1. Check the spring (1) for damage or loss
of tension and the side stand assembly
forfreemovement.
(1) Side stand spring
1
Ensure that adequate care should be taken
whilecleaningthesidestandswitch.
(2) Side stand indicator
CAUTION
2
Turn the ignition switch "OFF" before
checking or replacing the fuse to prevent
accidentalshort-circuiting.
If the replacement fuse of the same
rating burns out in a short time, there is
probably a serious electrical problem on
your scooter. Leave the blown fuse in
that circuit and have your scooter
checked by your Authorised Hero
MotoCorp workshop.
The bulb becomes very hot while the lamp
is “ON”, and remains hot for a while after
it is turned “OFF”. Be sure to let it cool
down beforeservicing.
Be sure to turn the ignition switch
“OFF” whenreplacingthebulb.
BULB REPLACEMENT
Do not use bulbs other than that
specified.
Wear clean gloves while replacing the
bulb. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
alcoholtopreventitsearlyfailure.
RefertotheSafetyPrecautions (page47).
Do not put finger prints on the headlamp
bulb, as they may create hot spots on the
bulbandcauseittobreak.
After installing a new bulb, check
thatthelampoperatesproperly.
7. Install a new bulb in the reverse order of
removal.
5. Remove the headlamp bulb (4)
without turning.
6. Remove the position lamp bulb (5)
frombothsides oftheheadlampcase.
(1) Headlamp connector (2) Dust cover
63
1
1. Removetheheadlampcase(page33&34).
2. Disconnect the headlamp connector (1).
Headlamp/Positionlamp bulb
3. Removethedust cover(2).
4. Loosen the screw and release the clip
(3) fromitsposition. (3) Clip (4) Headlamp bulb (5) Position lamp bulb
4
3
2
5
Tail / Stop lamp bulb
1. Opentheseat(page26).
3. Dismount the tail / stop lamp unit from
thevehiclebyremovingthebolts(1).
2. Removebodycovers(page31).
Rearturn signal bulb
1. Followtheabovesequence1,2&3.
2. Remove the bulb (1) by turning it to
counterclockwisedirection.
64
(2) Tail / stop lamp bulb
2
4. Remove the bulb (2) by turning it to
counterclockwise direction.
(1) Bolts
(1) Rear turn signal lamp bulb
1
3. Install a new bulb in the reverse order
ofremoval.
5. Install a new bulb in the reverse order
of removal.
1. Removethefrontuppercover(page32).
Front turn signal bulb
2. Remove the bulb (1) by turning it to
counterclockwisedirection.
(1) Front turn signal lamp bulb
1
1
• take all
Our authorised dealership
above mentioned precautions like
recommended detergents and usage of
muffler caps/plugs during wash to
ensurequalitywash.
Avoid cleaning products that are not
specifically designed for scooter or
automobilesurfaces.
• High pressure water (or air) can
damagecertainpartsofthescooter.
If your scooter is still warm from recent
operation, give time for the engine and
exhaust systemtocooldown.
They may contain harsh detergents or
chemical solvents that could damage the
metal, paint and plastic parts on your
scooter.
CLEANING
We recommend avoiding the use of high
pressure waterspray.
Clean your scooter regularly to protect the
surface finishes and inspect for damage,
wearandoilleakage.
WASHING
1. Rinse the scooter thoroughly with
watertoremoveloosedirt.
Take care to keep brake fluid or chemical
solvents off the scooter. They will damage
theplasticandpaintedsurfaces.
2. Clean the scooter with a sponge or
softclothusing water.
NOTE
Avoid directing water to muffler
outletsandon electricalparts.
The inside of the headlamp lens may be
clouded immediately after washing the
scooter. Moisture condensation inside the
headlamp lens will disappear gradually by
lightingtheheadlampinhighbeam.
3. Clean the plastic parts using a cloth or
sponge dampenedwithasolutionof mild
d e t e r g e n t a n d w a t e r. R u b t h e
soiled area gently rinsing it frequently
withfresh water.
CAUTION
65
3. Install a new bulb in the reverse
orderof removal.
alloyparts.
thoroughlywithplentyof cleanwater.
4. Aftercleaning,rinsethescooter
5. Dry the scooter with pressurized air, start
theengineandletitrunforseveralminutes.
Strong detergentresiduecancorrode
Anticipate longer stopping distance to
avoidapossibleaccident.
Braking efficiency may be temporarily
impaired immediately after washing the
scooter.
6. Test the brakes before riding the
scooter. Several applications may be
necessary to restore normal braking
performance.
TEST BRAKES
66
POLISHING
After washing your scooter, consider using
a commercially-available polish/quality
liquid or paste wax to finish the job. Use
only a non-abrasive polish or wax made
specifically for automobiles. Apply the
polish or wax according to the instructions
on thecontainer.
Theroadmaycontainsaltwhichwassprayed
as an anti-freezing agent during winter, and
theseawaterarethecausesofrust.
Wash your scooter when run on such
conditions by the following the point
mentionedbelow,
Clean the scooter using cold water (page
63 ).Do not use warm water. This worsens
theeffectof thesalt.
Removing Road Salt If storage lasts more than a month,
carburetor draining is very important, to
assure properperformanceafterstorage.
67
STORAGE
2. Empty the fuel tank into an approved
petrol container using a commercially
available hand siphon or an equivalent
method.Spray theinsideof thetank w i t h
anaerosolrust-inhibitingoil.
Reinstallthefuelfillercaponthetank.
1. Changetheengineoil.
Extended storage, such as for winter,
requires that you take certain steps to
reduce the effects of deterioration from
non-use of the scooter. In addition,
necessary repairs should be made before
storing the scooter, otherwise these repairs
may be forgotten by the time the scooter is
removedfromstorage.
STORAGEGUIDE
Petrol is highly flammable and
explosive. You can be burned or
seriouslyinjuredwhen handlingfuel.
Stop the engine and keep heat,
sparks, andflameaway.
Wipeup spillsimmediately.
Refuelonlyoutdoors.
3. To prevent rusting in the cylinder,
performthefollowing:
Pour a tablespoon (15-20 ml) of clean
engine oil into the cylinder and cover
the spark plug hole with a piece of
cloth.
Remove the spark plug from the
engine and store it in a safe place. Do
not connect the spark plug to the spark
plugcap.
Remove the spark plug cap from the
spark plug. Using tape or string,
secure the cap to any convenient
plastic body part so that it is
positionedawayfromthespark plug.
6. Inflate the tyres to their recommended
pressures. Park the scooter on blocks
toraisebothtyresofftheground.
Reinstall the spark plug and spark
plugcap.
4. Remove the battery. Store in an area
protected from freezing temperatures
and direct sunlight. Charge the battery
onceamonth.
7. Cover the scooter (don't use plastic or
other coated materials) and store in an
unheated area, free of dampness with a
minimum of daily temperature
variation. Do not store the scooter in
directsunlight.
5. Wash and dry the scooter. Wax all
painted surfaces. Coat chrome plated
parts withrust inhibitingoil.
Crank the engine several times to
distributetheoil.
68
4. Perform all Pre-ride Inspection
checks (page 35). Test ride the scooter
at low speeds in a safe riding area
awayfromtraffic.
3. Drain any excess aerosol rust -
inhibiting oil from the fuel tank. Fill
thefueltankwithfreshpetrol.
REMOVALFROMSTORAGE
1. Uncover and clean the scooter.
Change the engine oil if the scooter
has been stored for more than
4months.
2. Check the battery voltage and charge
the battery as required. Install the
battery.
AIR SUCTION VALVE
Air Suction Valve (1) supplies fresh air
from the air filter to the exhaust manifold
to convert carbon monoxide to carbon
dioxide. This reduces the CO% in the
vehicle'sexhaust.
Further to meet emission standards this
scooter is provided with the air suction
valve.
(1)AirSuctionValve
1
69
70
Hero MotoCorp Ltd.
Terms & conditions
c) If any is observed in vehicle, Hero MotoCorp's only obligation/ liability is to
problem Pleasure
repair or replace that part/those parts which is/are considered to be the cause of such ,
problem
provided however that such has not resulted due to misuse/improper handling etc. of
problem
the vehicle. Any vehicle needing repair should be brought along with owner's manual
Pleasure
to Hero MotoCorp's authorized workshop for necessary inspection and carrying rectification job.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
Each paid service should be availed within 90 days from the date of previous service or as per the
recommended schedule, whichever is earlier.
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp') warrants its vehicles,
Pleasure
assembled/manufactured in its Plants and sold through its to be free from any
channel partners,
defect-both in material and workmanship, under normal use and conditions, subject to the following
terms & conditions.
SCOPE OF WARRANTY
a) Passion Pro vehicle is warranted for a period of 5 years or 50000 Km, whichever is earlier, from
the date of purchase.
THE WARRANTYSHALLNOTAPPLY-
Hero MotoCorp Ltd.
(12) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(11) If any defect crops or repairs needed as a result of Pleasure vehicle meeting to some accident.
Subject to DELHI JURISDICTION only.
Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be
final and binding on all concern.
(16) Any defect(s) developing on account of external factors such as environmental factors; including but not
limited to fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing &
cracking, aluminium parts oxidation and cracking & discoloring of control switches etc.
(13) To any part of the vehicle which has been tampered or repaired in such a manner which has
Pleasure
resulted in malfunction of the vehicle.
(15) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms &
conditions of respective manufacturers and directly handled by them only.
(14) For Pleasure vehicle not used in accordance with the guidelines given in this Owner's Manual.
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero
MotoCorp's authorized workshop.
(2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade
(JASO MB).
(10) If any maintenance/repairs required due to bad road conditions or misuse of Pleasure vehicle.
(5) If Pleasure vehicle has been used in any competitive events like races or rallies or for any commercial
purposes as taxi etc.
(7) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the
vehicle.
(3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive
chain & sprockets, bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals,
gaskets, rubber parts, bush, rubber bellows, plastic parts breakage and wheel rim for
misalignment/bend.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories
fitted which shall be responsible for malfunction/detoriation of the vehicle.
(6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(8) To any damage caused due to usage of improper oil/grease, non-genuine parts.
(9) If any defect crops or repairs needed as a result of using adulterated fuel.
Hero MotoCorp Ltd.
4. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where
the battery is replaced, the defective battery becomes the property of the company and no scrap rebate will be
given for it. The warranty period on the battery being repaired/replaced shall commence from the date of sale of
the original battery as stated in the original warranty card.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery
replacement/ repair includes cost of charging.
BATTERY WARRANTY PERIOD
1 .
0 In case of tempering of the original wiring circuit in any manner whatsoever.
1. 18 months from date of sale of vehicle or 20000 km. or
2. 21 months from the date of charging (whichever is earlier).
Terms and condition of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to
making good of defects rising solely from the use of faulty material or workmanship during manufacturing and
developing under proper use.
The warranty commences from the date of delivery to the original purchase of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service
station or any OEM dealer. On inspection, battery would be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle
purchase invoice to enable processing.
3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
5 All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery
.
was originally fitted and on the expiry of the warranty period as mentioned above.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and
filling, improper handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse,
destruction by fire, collusion, theft or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported
failure.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by the customer.
13. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the
vehicle.
Hero MotoCorp Ltd.
i) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final
binding on all concerned.
Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its
Authorised dealers, to comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule
115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two
wheeled petrol driven vehicles shall not exceed 3.0 percent by volume and HC (Hydro Carbon) 3000 ppm, subject to
following terms & conditions.
b) In case any defect is observed in any emission-related component, Hero MotoCorp only obligation/liability shall
be to repair and/or replace those part (s) which is/are considered to be the cause of non-compliance with the
emission standards.
Terms & conditions
c) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero
MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the
owner's manual.
e) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorised
person/workshops etc, then the emission warranty shall stand cancelled.
EMISSION WARRANTY
Scope of warranty
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 kms,
whichever occurs earlier, from the date of vehicle purchase.
d) The customer should follow the recommended parts replacement as per the maintenance schedule in order to
avail the emission warranty.
f) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission
warranty. Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as
per the maintenance schedule provided in owner's manual and dealer's advice.
g) It is recommended to avail the services as per the recommended schedule to be eligible for the emission
warranty benefits. Please ensure that each paid service is availed within 90 days from the date of previous
services or as per the recommended schedule, whichever is earlier.All service details should be completely filled
by the dealer, in the Service Record Sheet given in the owner's manual.
h) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the
emission standards please contact the /authorised workshop immediately alongwith the
channel partner
previous OK certificate, for the necessary rectification. The manufacturer or the dealer is not responsible for any
penalty levied on you on account of non-compliance with the emission standards.
Subjected to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF HERO MOTOCORP LTD.
GENUINE SPARE PARTS ?
4Ensures economy for a long time
4Safety of vehicle and rider
4Value for money
4Assured quality
4Assures long life
4Peace of mind
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
4Poor performance
4Improper air filtration resulting in premature engine
failure
4Affects fuel efficiency
4Improper sealing
4Leads to leakage and smoky exhaust
4Higher emission level
4Poor engine performance
4Engine knocking
4Reduced life
Cam Chain Kit
Gasket Cylinder Head
Element Air Cleaner
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Spark Plug
4Poor engine performance
4Affects fuel efficiency
4Higher emission level
4Frequent stallingof engine
Foranyofyourservicerelatedquery/requirementsyoumaycontacttherespective
Zonal/Regional/AreaOffices
Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091,
WestBengal,India.Tel:+91-33-44026841,+91-33-44026830,E-mail:kolkata@heromotocorp.com
Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road,
Rasulgarh,Bhubaneswar-751010,Odisha,India.Tel:+91-674-2581161,62,63,64,E-mail:bhubaneshwar@heromotocorp.com
Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand,
India.Tel:+91-651-2542222,2542224,2542225,E-mail:ranchi@heromotocorp.com
Tel:+919334280555/7004569648E-mail:patna@heromotocorp.com
HeroMotoCorpLtd.,SaiCorporatePark,ABlock,6thFloor,Rukanpura,BaileyRoadPatna,Bihar–800014
EAST ZONE
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5,
Gurgaon-122002,Haryana,India.Tel:0124-4754800,E-mail:delhi@heromotocorp.com
HeroMotoCorpLtd.,S.C.O-367-368,FirstFloor,Sector-34A,Chandigarh-160022,India.
Tel:+91-172-2623773,2623774,2623775,E-mail:chandigarh@heromotocorp.com
HeroMotoCorpLtd.,KapoorTowers,PlotNo-284,15-B,RajpurRoad,Dehradun-248001,India.
Tel:0135-2714661,2713662,2714663,E-mail:dehradun@heromotocorp.com
NORTH ZONE
Tel:+911412389031,+911412389156,E-mail:jaipur@heromotocorp.com
HeroMotoCorpLtd.,No.209-210,GanpatiPlaza,M.I.Road,Jaipur-302001,(Rajasthan).
Tel: +91-755-4203160, 2553697, 4272429, 2550086, E-mail: bhopal@heromotocorp.com
Hero MotoCorp Ltd., Third Floor, Alankar Palace, Plot No. 11, Zone II, M.P. Nagar Bhopal-462011, India.
HeroMotoCorpLtd.,Maloo-01,601-602,6thFloor,PlotNo.26C,SchemeNo.94,RingRoad,Indore,M.P.-452010,
Tel:+91-731-4978269,70,E-mail:indore@heromotocorp.com
CENTRAL ZONE
HeroMotoCorpLtd.,Office.No.401,4thFloor,Offizo,MagnetoMall,Labhandi,G.E.Road,Raipur-492001,(Chhattisgarh)
Tel:+91-771-4034749, E-mail:raipur@heromotocorp.com
Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Fun Square, Durga Nursery Road, Udaipur -313001 (Rajasthan).
Tel:+910294-2980578,79,E-mail:udaipur@heromotocorp.com
Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301.
Tel:0120-4631000,E-mail:noida@heromotocorp.com
ZONAL/REGIONAL/AREA OFFICES
Pune-411014,India.Tel:+91-020-71903500,E-mail:pune@heromotocorp.com
HeroMotoCorpLtd.,ChromeBuilding,Sr.No.33,Hissa-A-1/1/2,Plot-2,VimanNagarAvenue2,NagarRoad,
Tel:+91-265-2286569/2286570,E-mail:baroda@heromotocorp.com
HeroMotoCorpLtd., 603-604,GunjanTower,OffAlembicGorwaRoad,Baroda-390023,India.
Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001,
India.Tel:+91-712-2545990-91,E-mail:nagpur@heromotocorp.com
WEST ZONE
Hero MotoCorp Ltd., Astarc House-Third Floor, 76/79, Makwana Lane, Off. Andheri-Kurla Road, Andheri (East), Mumbai-
400059,India. Tel:+91-22-28562071,E-mail:mumbai@heromotocorp.com
Tel:0281-2460622,2460623,E-mail:rajkot@heromotocorp.com
HeroMotoCorpLtd.,604,KingsPlaza,AstronChowk,Rajkot,Gujarat-360001
Hubli-580029,India.Tel:0836-2269717,2361038,E-mail:hubli@heromotocorp.com
HeroMotoCorpLtd.,FirstFloorVAKalburgiMahalakshmiMansion,MandakiniHospitalRoad,NewCottonMarket,
HeroMotoCorpLtd.,D.NO.54-11-18E,2ndFloor,SaiOddesseyBuilding,OppExecutiveClub,NearNH-5,
Vijayawada-520008,AndhraPradesh,India.Tel:+91-866-2546859,2546860,E-mail:vijayawada@heromotocorp.com
HeroMotoCorpLtd.,3-6-289,3rdFloor,KareemManzil,Hyderguda,Hyderabad-500029,India.
Tel:+91-40-23223735,23223727,23223570,E-mail:hyderabad@heromotocorp.com
SOUTH ZONE
Tel:+91-44-24340974,24340977,24340978,E-mail:chennai@heromotocorp.com
HeroMotoCorpLtd.,9thFloorSeshachalamCentreNo.636/1.AnnaSalai,Nandanam,Chennai-600035,India.
HeroMotoCorpLtd.,No1547,2ndFloorClassicTowers,TrichyRoad,Coimbatore -641018
Tel:+91-422-2200058,2200061,E-mail:coimbatore@heromotocorp.com
NORTH ZONE
Tel: +91- , E-mail: varanasi@heromotocorp.com
0542- 2390949,2390241
Hero MotoCorp Ltd., , Varanasi, Uttar Pradesh - 221010, India.
C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra
ZONAL/REGIONAL/AREA OFFICES
Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010,
India.Tel:0522-4006594,E-mail:lucknow@heromotocorp.com
Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor , Kochi-682017,
-682 017
India.Tel:+91-0484-4039646-7,E-mail:cochin@heromotocorp.com
Tel:+91-80-46881000,E-mail:bangalore@heromotocorp.com
HeroMotoCorpLtd.,SKAV909,3rdFloor,9/1,LavelleRoad,Bangalore-560001,India.

More Related Content

Similar to Pleasure (AALB)_(Mar 2014).pdf

Case cx160 c tier 4 crawler excavator service repair manual
Case cx160 c tier 4 crawler excavator service repair manualCase cx160 c tier 4 crawler excavator service repair manual
Case cx160 c tier 4 crawler excavator service repair manualufjsekksmemm
 
Xl125 xr125-xr150-service-manual-addendum-
Xl125 xr125-xr150-service-manual-addendum-Xl125 xr125-xr150-service-manual-addendum-
Xl125 xr125-xr150-service-manual-addendum-Fernando Parreira
 
2002 Honda TRX400EX Fourtrax Service Repair Manual
2002 Honda TRX400EX Fourtrax Service Repair Manual2002 Honda TRX400EX Fourtrax Service Repair Manual
2002 Honda TRX400EX Fourtrax Service Repair Manualfusjejjkekmdmn
 
Manual Dafra Next em inglês - Sym Wolf T2 Manual
Manual Dafra Next em inglês - Sym Wolf T2 ManualManual Dafra Next em inglês - Sym Wolf T2 Manual
Manual Dafra Next em inglês - Sym Wolf T2 ManualNome Sobrenome
 
Kioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manualKioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manualfjjkefkksem
 
Kioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manualKioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manualfjjsekfksmem
 

Similar to Pleasure (AALB)_(Mar 2014).pdf (7)

Case cx160 c tier 4 crawler excavator service repair manual
Case cx160 c tier 4 crawler excavator service repair manualCase cx160 c tier 4 crawler excavator service repair manual
Case cx160 c tier 4 crawler excavator service repair manual
 
Xl125 xr125-xr150-service-manual-addendum-
Xl125 xr125-xr150-service-manual-addendum-Xl125 xr125-xr150-service-manual-addendum-
Xl125 xr125-xr150-service-manual-addendum-
 
2002 Honda TRX400EX Fourtrax Service Repair Manual
2002 Honda TRX400EX Fourtrax Service Repair Manual2002 Honda TRX400EX Fourtrax Service Repair Manual
2002 Honda TRX400EX Fourtrax Service Repair Manual
 
Manual Dafra Next em inglês - Sym Wolf T2 Manual
Manual Dafra Next em inglês - Sym Wolf T2 ManualManual Dafra Next em inglês - Sym Wolf T2 Manual
Manual Dafra Next em inglês - Sym Wolf T2 Manual
 
gsxr150.pdf
gsxr150.pdfgsxr150.pdf
gsxr150.pdf
 
Kioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manualKioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manual
 
Kioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manualKioti daedong dk901 tractor operator manual
Kioti daedong dk901 tractor operator manual
 

Recently uploaded

VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...
VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...
VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...Garima Khatri
 
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualJohn Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualExcavator
 
Rockwell Automation 2711R PanelView 800 HMI
Rockwell Automation 2711R PanelView 800 HMIRockwell Automation 2711R PanelView 800 HMI
Rockwell Automation 2711R PanelView 800 HMIAsteam Techno
 
Electronic Vehicle (EV) Industry Challenges
Electronic Vehicle (EV) Industry ChallengesElectronic Vehicle (EV) Industry Challenges
Electronic Vehicle (EV) Industry Challengesmarketingmangosemi
 
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...shivangimorya083
 
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryCall me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryPooja Nehwal
 
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp NumberVip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Numberkumarajju5765
 
The 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journeyThe 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journeyHyundai Motor Group
 
UNIT-1-VEHICLE STRUCTURE AND ENGINES.ppt
UNIT-1-VEHICLE STRUCTURE AND ENGINES.pptUNIT-1-VEHICLE STRUCTURE AND ENGINES.ppt
UNIT-1-VEHICLE STRUCTURE AND ENGINES.pptDineshKumar4165
 
BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024AHOhOops1
 
Innovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC TechnologyInnovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC Technologyquickpartslimitlessm
 
John Deere 200lc Excavator Operation And Tests Repair Manual.pdf
John Deere 200lc Excavator Operation And Tests Repair Manual.pdfJohn Deere 200lc Excavator Operation And Tests Repair Manual.pdf
John Deere 200lc Excavator Operation And Tests Repair Manual.pdfExcavator
 
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...Hot Call Girls In Sector 58 (Noida)
 
John Deere Tractors 5515 Diagnostic Repair Manual
John Deere Tractors 5515 Diagnostic Repair ManualJohn Deere Tractors 5515 Diagnostic Repair Manual
John Deere Tractors 5515 Diagnostic Repair ManualExcavator
 
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111Sapana Sha
 
UNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptx
UNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptxUNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptx
UNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptxDineshKumar4165
 
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHERUNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHERunosafeads
 

Recently uploaded (20)

VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...
VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...
VIP Mumbai Call Girls Thakur village Just Call 9920874524 with A/C Room Cash ...
 
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualJohn Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
 
Rockwell Automation 2711R PanelView 800 HMI
Rockwell Automation 2711R PanelView 800 HMIRockwell Automation 2711R PanelView 800 HMI
Rockwell Automation 2711R PanelView 800 HMI
 
Electronic Vehicle (EV) Industry Challenges
Electronic Vehicle (EV) Industry ChallengesElectronic Vehicle (EV) Industry Challenges
Electronic Vehicle (EV) Industry Challenges
 
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
 
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryCall me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
 
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
 
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp NumberVip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
Vip Hot Call Girls 🫤 Mahipalpur ➡️ 9711199171 ➡️ Delhi 🫦 Whatsapp Number
 
Call Girls In Kirti Nagar 📱 9999965857 🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICE
Call Girls In Kirti Nagar 📱  9999965857  🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICECall Girls In Kirti Nagar 📱  9999965857  🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICE
Call Girls In Kirti Nagar 📱 9999965857 🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICE
 
The 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journeyThe 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journey
 
UNIT-1-VEHICLE STRUCTURE AND ENGINES.ppt
UNIT-1-VEHICLE STRUCTURE AND ENGINES.pptUNIT-1-VEHICLE STRUCTURE AND ENGINES.ppt
UNIT-1-VEHICLE STRUCTURE AND ENGINES.ppt
 
BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024
 
Innovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC TechnologyInnovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC Technology
 
John Deere 200lc Excavator Operation And Tests Repair Manual.pdf
John Deere 200lc Excavator Operation And Tests Repair Manual.pdfJohn Deere 200lc Excavator Operation And Tests Repair Manual.pdf
John Deere 200lc Excavator Operation And Tests Repair Manual.pdf
 
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 DelhiCall Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
 
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
 
John Deere Tractors 5515 Diagnostic Repair Manual
John Deere Tractors 5515 Diagnostic Repair ManualJohn Deere Tractors 5515 Diagnostic Repair Manual
John Deere Tractors 5515 Diagnostic Repair Manual
 
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
 
UNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptx
UNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptxUNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptx
UNIT-IV-STEERING, BRAKES AND SUSPENSION SYSTEMS.pptx
 
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHERUNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
UNOSAFE ELEVATOR PRIVATE LTD BANGALORE BROUCHER
 

Pleasure (AALB)_(Mar 2014).pdf

  • 1. PREFACE Thank you for selecting a Hero MotoCorp PLEASURE. We wish you many miles of continued riding pleasureintheyearsahead. Letus make thisworldasafer, healthierandmore environment friendly place. This booklet is your guide to the basic operation and maintenance of your new Hero MotoCorp PLEASURE. Please take time to read it carefully. As with any fine machine, proper care and maintenance is essential for trouble-free operation and optimumperformance. Your Scooter is conforming to latest (Bharat Stage-III norms) regulation for emission, safety & noise levels. We are also using non asbestos brake shoes and engine gaskets whichareenvironmentfriendlyinnature. We, at Hero MotoCorp, are committed to demonstrate excellence in our environment performance on a continual basis, as an intrinsic element of our corporate philosophy. To achieve this we commit ourselves to continue product innovations to improve environment compatibility, comply with all applicable legislation including environmentlegislationandstrengthenthegreensupply chain. Your Authorised Hero MotoCorp dealer will be glad to provide further information or assistance and is equipped tohandle your future service needs.
  • 2. NOTE ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS, SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. Hero MotoCorp Ltd. RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRINGANYOBLIGATION, WHATSOEVER. NO ONE ISALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIORWRITTENPERMISSION FROM Hero MotoCorp Ltd. ACCESSORIES SHOWN MAYNOT BE THE PART OF STANDARD FITMENT. IT IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero MotoCorp ‘PLEASURE’ COMPLIES WITH THE LATESTEMISSION NORMS.
  • 3. Pg. No. CONTENTS Pg. No. • FUEL 18 PRODUCT SPECIFICATION 2 • PROTECTIVE APPAREL 5 SCOOTER SAFETY 4 • STEERING LOCK 26 • ACCESSORIES AND MODIFICATIONS 9 DESCRIPTION 11 PARTS FUNCTION 14 • LOAD LIMITS AND GUIDELINES 7 SCOOTER IDENTIFICATION 1 • IMPORTANT SAFETY INFORMATION 4 TIPS FOR HEALTHY ENVIRONMENT 10 • INSTRUMENTS AND INDICATORS 14 • FUEL GAUGE 14 MAJOR COMPONENTS 15 • BRAKES (INTEGRATED BRAKING) 15 • TYRES (TUBELESS) 20 ESSENTIAL INDIVIDUAL COMPONENTS 24 • IGNITION SWITCH 24 • RIGHT HANDLE BAR CONTROLS 25 • LEFT HANDLE BAR CONTROLS 25 FEATURES 26 • SEAT LOCK 26 • CENTER COMPARTMENT 27 • LUGGAGE HOOK 28 • FRONT INNER BOX 28 • BOOT LAMP/BOOT LAMP SWITCH 29 • SIDESTAND INDICATOR/SIDESTAND SWITCH 29 BODY PARTS REMOVAL 30 • CENTER COMPARTMENT 30 • BODY COVER 31 • CENTER COVER 32 • FRONT UPPER COVER 32 • MOBILE CHARGING SOCKET 28 • REAR VIEW MIRROR 33 • HEADLAMP CASE 33 • HEADLAMP FOCUS 34 • ENGINE OIL 53 • STORAGE 67 • REMOVALFROMSTORAGE/AIRSUCTIONVALVE 68 • IDLE SPEED / BRAKE SHOE WEAR 58 • BATTERY 59 • ENGINE OIL REPLACEMENT 54 • FUSE REPLACEMENT 61 • POLISHING 66 • CLEANING 65 • OIL STRAINER CLEANING 54 • WASHING 65 STORAGE GUIDE 67 • SIDE STAND 62 ROAD SIGNS 69 WARRANTY DETAILS • BULB REPLACEMENT 63 • SPARK PLUG 56 • ANTI-THEFT TIPS / STEERING LOCK 44 • IMPORTANCE OF MAINTENANCE 45 • SAFETY PRECAUTIONS 47 OPERATIONS 35 • PRE-RIDE INSPECTION 35 • STARTING THE ENGINE 36 • RUNNING IN 37 • RIDING 38 • PARKING 43 TOOL KIT 44 FIRST AID KIT / MAINTENANCE 45 • MAINTENANCE SAFETY 46 • MAINTENANCE SCHEDULE 48 • AIR CLEANER 51 • SECONDARY AIR SUPPLY SYSTEM 52 • DRAIN TUBE 53
  • 4. Vehicle Identification Number (VIN) J SCOOTER IDENTIFICATION 1 Model Code : Model Engine Pleasure - Sheet Metal Wheel / Integrated Braking VIN EH EC MBLXXXXEJYZXYYYYY MBL Manufacturer Code XXXXEJ Vehicle Description Y Year of Mfg. Z Assembly Plant X Month of Mfg. YYYYY Serial Number XXXXEC Engine Description Y Year of Mfg. Z Assembly Plant X Month of Mfg. YYYYY Serial Number XXXXECYZXYYYYY XXXXECY ZXYYYYY Engine No. Location: Stamped on the lower side of the left crankcase. Location: Stamped on the lower right side of the frame, visible from the window providedonrightfloorsidecover. VIN and Engine no. may be required: 1. During registration of the Scooter. 2. For dealing with Legal & Insurance Department. Pleasure - Cast Wheel / Integrated Braking EJ EC VIN
  • 5. 103 kg 1750 mm 705 mm 1115 mm 1240 mm 760 mm 125 mm Overall Length Overall Width Overall Height Wheelbase Saddle Height Ground Clearance 5.03 kW @ 7000 r/min 7.85 N-m @ 5000 r/min 50.0 x 52.0 mm 9.0:1 102 cc Champion - PRZ 9 HC (Federal Mogul) 0.7 - 0.8 mm Intake : 0.14 mm / Exhaust : 0.14 mm 1700 ± 100 r/min 0.80 litre at disassembly 0.70 litreat draining 0.12 litre at disassembly 0.10 litre at draining 5.0 litres (Min) DIMENSIONS WEIGHT Kerb Weight CAPACITIES Engine Oil Transmission oil Fuel Tank ENGINE Maximum Power Maximum Torque Bore and Stroke Compression Ratio Displacement Spark Plug Spark Plug Gap Valve Clearance (Cold) Idle Speed 2 PRODUCT SPECIFICATION ITEM SPECIFICATIONS
  • 6. Chassis Type High Rigidity Under bone Front Suspension Bottom Link with Spring Loaded Hydraulic Damper Positionlamp 12V5Wx 2nos. Starting system Kick / Electric Start Fuse 2A, 10A POWER TRANSMISSION Tyre size, rear 90 / 100 x 10 - 53 J (Tubeless Tyre) CHASIS AND SUSPENSION Side stand indicator 12V 1.7W Alternator 110 W Rear Suspension Unit Swing with Spring Loaded Hydraulic Damper 0 Caster 27 30' Tyre size, front 90 / 100 x 10 - 53 J (Tubeless Tyre) Primary Reduction Variomatic (2.51 - 0.85) (Integrated braking) Clutch System Dry, Automatic Centrifugal Clutch ELECTRICAL Front / Rear brake Drum Type Internal expanding shoe type (Dia. 130 mm) Final Reduction 50/20 x 49/13 (9.423) Battery 12V - 4Ah **MF Battery Tail/Stoplamp 12V5/21W-MFR* Turnsignallamp 12V10Wx 4 nos.(MFR*-ClearLens-Amberbulb) Headlamp (High / Low) 12V 35W/35W Halogen Bulb, MFR* Meter illumination 12V 1.7Wx2 nos. High beam indicator 12V 1.7W Turn signal indicator 12V 3.0Wx2 nos. 3 * MFR stands for Multifocal Reflector Type ** MF stands for Maintenance Free ITEM SPECIFICATIONS
  • 7. IMPORTANT SAFETY INFORMATION There is much that you can do to protect yourself when you ride. You will find many helpful recommendations through out this manual. Following are a few that we considermostimportant. It is a proven fact, Helmets significantly reduces the number and severity of head injuries. So always wear a helmet and make sure your pillion rider does the same. We also recommend that you wear eye protection, sturdy boots, gloves and other protectivegear(page5). SCOOTER SAFETY Your scooter can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet on theroad. Always wear a helmet Makeyourselfeasilyvisible Some drivers do not see scooters because they are not looking for them. To make yourself more visible, wear bright reflective clothing, position yourself so To make yourself more visible, wear brightreflectiveclothingthatfitswell. that others can see you, signal before turning or changing lanes, and use horn whichwill helpotherstonoticeyou. Ride within your limits Pushing the limits is another major cause of scooter accidents. Never ride beyond your personal abilities or faster than conditions demand. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgementsandridesafely. Keep your scooter in safe condition For safe riding, its important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and use accessories that have been recommended by Hero MotoCorp for this vehicle. See (pages7&8)for moredetails. NOTE 4
  • 8. PROTECTIVE APPAREL Following are suggestions to help you chooseproperriding gear. For your safety, we strongly recommend that you always wear an approved helmet (ISI marked), eye protection, boots, gloves, long pants and a long sleeve shirt or jacket whenever you ride. Take care of loose / hanging clothes while solo / pillion riding. Although complete protection is not possible, wearing proper gear can reducethechanceofinjurywhen you ride. Helmetsand eyeprotection Your Helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely. A bright coloured helmet can make you more noticeable in traffic, as canreflectivestrips. An open-face helmet offers some protection, but a full-face helmet offers more.Always were face shield or goggles toprotectyoureyesandhelpyour vision. Additional riding gear In addition to a helmet and eye protection, we alsorecommend: Sturdy boots with non-slip soles to help protectyourfeetandankles. Leather gloves to keep your hands warm and help prevent blisters, cuts, burns, andbruises. A two wheeler riding suit or jacket for comfort as well as protection. Bright coloured reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could getcaughton anypartofyourscooter. 5 WARNING Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when youride. Not wearing a helmet increases the chance of serious injury or death in a crash.
  • 9. Always wear HELMET Wear bright or reflective clothing Wear a face shield or goggles Wear gloves Shoes should be close fitting, low heels and offer ankle protection PROTECTIVE APPAREL 6
  • 10. LOAD LIMITS AND GUIDELINES However exceeding the weight limit or carrying an unbalanced load can seriously affect your scooter's handling, braking and stability. Non Hero MotoCorp accessories, modifications, and poor maintenance can reduce your safetymargin. The following pages give more specific information on loading, accessories and modifications. Your scooter has been designed to carry you, one pillion and limited amount of cargo. When you add cargo or carry a passenger, you may feel some difference during acceleration and braking. But so long as you keep your scooter well maintained, with good tyres and brakes, you can safely carry loads within the limitsandguidelines. Loading How much weight you put on your scooter, and how you load it, are important to your safety. Anytime you ride with a pillion or cargo you should be aware of the following information. WARNING Follow all load limits and other loadingguidelinesinthismanual. Overloading or improper loading can cause a crash and you can be seriously injured. 7
  • 11. Frontinnerbox :1.5 kg Load limits Following are the load limits for your scooter: Includes the weight of the rider, pillion, all cargoandallaccessories. Putting too much weight in individual storage compartments can also affect stability and handling. So be sure to stay withinthelimitsgivenbelow: Maximumweight capacity:130 kg Maximumweight : Centercompartment :10.0kg Luggagehook :1.5 kg (1) Center compartment (2) Front inner box (3) Luggage Hook To prevent loose items from creating a hazard, make sure the center compartment is closed and that any other cargo is securely tide down beforeyou rideaway. If you wish to carry more cargo, check with yourAuthorised Hero MotoCorp workshop foradviceandbesuretoreadtheinformation regardingaccessorieson(page9). Place cargo weight as close to the centerofthescooteras possible. Your scooter is primarily intended for transportingyouandapillion. Balance cargo weight evenly on both sides. Loading guidelines Improperly loading your scooter can affect its stability and handling. Even if your scooter is properly loaded, you should ride at reduced speeds whenever carrying cargo. Follow these guidelines whenever you carryapillionorcargo: Check that both tyres are properly inflated. 8 2 1 3
  • 12. Accessories We strongly recommend that you use only genuine Hero MotoCorp accessories that have been specifically designed and tested for your scooter. Hero MotoCorp cannot test all other accessories, you must be personally responsible for proper selection, installation and use of non-Hero MotoCorp accessories. Check with your dealer for assistance and always follow theseguidelines: Modifying your scooter or using non-Hero MotoCorp accessories can make your scooter unsafe. Before you consider making any modifications or adding any accessory, be sure to read the following information. Be sure electrical equipment does not exceed the scooter's electrical system capacity (page 3). A blown fuse can cause loss oflights. Do not pull a trailer or sidecar with your scooter. This scooter is not designed for these attachments, and their use can seriously impair your scooterhandling. Make sure the accessories does not obstruct any lamps, reduce ground clearance and banking angle, limit suspension travel or steering travel, alter your riding position or interfere withoperatinganycontrols. We strongly advise you not to remove any original equipment or modify your scooter in any way that would change its design or operation. Such changes could seriously impair your scooter's handling, stability andbraking,makingitunsafetoride. Modifications Removing or modifying your lamps, muffler, emission control system or other equipment can also make your scooter not meetingtheemissionstandards. 9 ACCESSORIES & MODIFICATIONS Improper accessories or modifications can cause a crash in which you can be seriouslyhurtorkilled. Follow all instructions in this owner's manual regarding accessories and modifications.
  • 13. 10 Genuine Engine Oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MB) engine oil recommended by Hero MotoCorp and make sure you change it every 6000 kms. (withtopupevery3000kilometres)tokeeptheenginefitandenvironmenthealthy. Emission Pollution : Get emission of your scooter checked by Authorised agencies atleastonceevery3monthsor as notifiedbythegovernmentfromtimetotime. The following tips shall ensure a healthy scooter, healthy environment, and a healthy you. scooter Authorised Noise Pollution : Noise beyond a certain decibel is pollution. Whether it is from horns ordefectivemufflers,excessivenoisewillcauseheadachesanddiscomfort. Fuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic signalpointstosavefuelandreducepollution,ifthewaitingperiodislong. Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible spares and accessories can upset or deteriorate your scooter’s running condition. TIPS FOR HEALTHY ENVIRONMENT
  • 14. (1) Choke knob (2) Horn switch (3) Turn signal switch (5) Parking lever (7) Dimmer switch (8) Odometer (9) Speedometer (4) Integrated brake lever (6) Rear view mirror (10) Side stand indicator (15) Front brake lever (18) Ignition switch with steering lock (17) Starter switch (11) Hi-beam indicator (12) Turn signal indicator (13) Fuel gauge (14) Headlamp switch (16) Throttle grip 11 16 15 12 6 10 9 11 17 18 5 4 2 3 7 1 14 8 DESCRIPTION 13
  • 15. (3) Main stand (5) Kick starter pedal (1) Side stand switch (2) Side stand (4) Pillion step (10) Luggage hook (8) Tail/ stop lamp (7) Rear turn signal lamp (6) Women pillion step (Optional) (9) Rear grip (11) Headlamp 12 LEFT SIDE VIEW 11 8 9 2 3 4 5 7 10 6 1
  • 16. RIGHT SIDE VIEW (3) Pillion step (4) Front inner box (1) Exhaust muffler (2) Oil level dipstick (5) Front turn signal lamp (9) Rear number plate (6) Front number plate (7) Position lamp (8) Center compartment (inside) 13 5 3 4 2 6 9 1 8 7
  • 17. INSTRUMENTS AND INDICATORS The indicators are in the speedometer panel above the headlamp. The functions areasbelow: PARTS FUNCTION Sl. No. 1 2 3 4 5 Description Function Odometer Shows accumulated mileage Hi beam indicator Light glows when headlamp is in Hi beam Speedometer Indicates driving speed Turn signal indicator Flashes when turn signal switch is operated 14 FUELGAUGE When the fuel gauge (1) needle enters the red band (2), fuel will be low and you should refill the tank as soon as possible. The amount of fuel left in the tank when the needle enters the red band is approximately1.2Litres. (1) Fuel gauge (2) Red band 4 6 3 1 2 2 1 5 6 Fuel gauge Indicatesapproximatefuelquantity Side stand indicator Light glows when the side stand is down
  • 18. 15 When one applies the left lever, front & rearbrakesactivatejointly. BRAKES (Integrated braking) Brakes are items of personal safety and should always be maintained with proper adjustments. MAJORCOMPONENTS (Information you need to operate this scooter) Measuredatthetipofbrakelevers,freeplay shouldbemaintainedat10-20mm. The distance, the front brake lever (1) and integrated brake lever (2) moves before each brake starts to engage is called free play(3). 3 (1) Front brake lever (3) Free play 10-20 mm 3 (2) Integrated brake lever (3) Free play 10-20 mm 2 1 2. Turn the first adjuster nut (5) till you cannotturnitbyhand. Righthandfrontbrakecable(A)on“F”side Adjustment: 1. Push the integrated brake arm (4) by handinthedirectionasshown. A 4 (4) Integrated brake arm (5) First adjuster nut (i) Decrease free play (ii) Increase free play (i) (ii) 5 Cast Wheel Version
  • 19. 16 A 4 (4) Integrated brake arm (5) First adjuster nut (I) Decrease free play (ii) Increase free play (i) (ii) Sheet Metal Wheel Version 5 NOTE 2. Turnthesecondadjusternut(6)untilagap iscreatedbetweenjoint(7)andthesloton thefirstsideinintegratedbrakearm. 3. Check the free play of right lever. Left hand front brake cable (B) on “I” side. 3. After ensuring the gap, turn the second adjuster nut counterclockwise by half rotation. “F”&“I”ismarkedonintegratedbrakearm. FREE PLAY : 10-20 mm 4. If the free play is more than 20 mm further turn the adjuster nut to obtain desiredfreeplay. 1. Push the integrated brake arm (4) by handinthedirectionasshown. (6) Second adjuster nut 6 4 Sheet Metal Wheel Version (6) Second adjuster nut B 6 4 Cast Wheel Version B (i) (ii) (i) (ii) (I) Decrease free play (ii) Increase free play (I) Decrease free play (ii) Increase free play 7 7
  • 20. 17 1 2 CUT-OUT NOT SEATED (1) Adjusting nut (2) Brake joint pin 1 2 CUT-OUT SEATED Make sure the cut-out on the adjusting nut (1) is seated on the brake joint pin (2) after makingfinalfreeplayadjustment. (8)Adjusternut (9)Brakearm (i)Decreasefreeplay (ii)Increasefreeplay 9 FREE PLAY : 10-20 mm 1. Make free play adjustment by turning the adjuster nut (8) in the brake arm (9). 2. Check the free play of integrated brake lever. 3. If the free play is more than 20 mm further turn the adjuster nut to obtain desiredfreeplay. Rearbrake (8)Adjusternut (9) Brakearm (i)Decreasefreeplay (ii)Increasefreeplay (ii) (i) 8 9 (ii) (i) 8 Cast Wheel Version Sheet Metal Wheel Version
  • 21. 18 FUEL Fuel tank Thefueltankis locatedundertheseat. Thefueltankcapacityis 5.0litres. To open the fuel filler cap (1), unlock and lift up the seat (page 26), then remove the fuel filler cap by turning it counterclockwise. Make sure the arrow marks (2) on the fuel fillercapandthefueltankarealigned. After refueling, be sure to tighten the fuel fillercapfirmlybyturningitclockwise. Do not overfill the tank. There should be nofuelinthefillerneck(3). We recommend that you use unleaded petrol because the muffler in the scooter is fitted with a catalytic convertor, it also produces lesser deposits in engine and on spark plug, which extends the life of exhaustsystemandothercomponents. (3) Filler neck (4) Fuel 3 (1) Fuel filler cap (2) Arrow Marks 2 1 If proper adjustment cannot be obtained by this method, visit your Authhorised Hero MotoCorp workshop. Check brake cable for kinks or signs of wear that could cause sticking or failure. Make sure the brake arm spring and fastenersareingoodcondition. NOTE Otherchecks: Apply the brake several times and check for free wheel rotation after the brake leveris released.
  • 22. There are two types of "gasohol", one containing ethanol, and the other containingmethanol. Do not use petrol that contains more than 10% of ethanol. Do not use petrol containing methanol (methyl or wood alcohol) that does not contain cosolvents and corrosion inhibitorsfor methanol. Never use petrol containing more than 5% methanol, even if it has cosolvents and corrosioninhibitors. If you decide to use a petrol containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by Hero MotoCorp. Petrolcontainingalcohol 19 WARNING Refuelonly outdoors. Wipeoffspills immediately. Stop the engine and keep heat, sparks and flameaway. Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel. CAUTION Please note that the approximate quantity of petrol is 1.2 litres in the fuel tank, once the fuel level indicator reachestheredbandinthefuelgauge. Please fill petrol once the fuel level indicatorreachestheredband. When a problem resulting from the use of petrol containing alcohol occurs, contact your Authorised Hero MotoCorp workshop. If you notice any undesirable operating symptoms while using the petrol that containsalcohol,tryanotherstationor switchtoanotherbrandof petrol. When certain type of petrol containing alcohols are used, problems such as hard starting,poorperformance,etc.mayoccur. NOTE If "Spark knock" or "pinking" occurs at a steady engine speed under normal load, change petrol brand. If the same still persists, consult your Authorised Hero MotoCorp workshop. Failure to do so is considered misuse, and damage caused by misuse is not covered under Hero MotoCorp warrantypolicy.
  • 23. 20 Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurtorkilled. Follow all instructions in this owner's manual regarding tyres inflation and maintenance. are more likely to fail from being overheated. Over-inflated tyres make your scooter ride harshly are more prone to damage from roadhazardsandwearunevenly. Always check air pressure when your tyres are "cold" - when the scooter has been parked for at least three hours. If you check air pressure when your tyres are "warm" - when the scooter has been ridden for even a few kms - the readings will be higher than if the tyres were "cold". This is normal, so do not let air out of the tyres to match the recommended cold air pressures given below. If you do, the tyres willbeunder-inflated. We recommend that you visually check your tyres before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyre pressure mightbelow. Tubeless tyres have some self-sealing ability if they are punctured. However, because leakage is often very slow, you should look closely for punctures wheneveratyreis notfullyinflated. The tyres fitted on your scooter are of TUBELESStype. TYRES (TUBELESS) To safely operate your scooter, your tyres must be of the proper type and size in good condition with adequate tread and correctly inflated for the load you are carrying. The following pages give more detailed information on how and when to check the air pressure, how to inspect your tyres for damage and what to do when yourtyresneedtoberepairedor replaced. Airpressure Keeping your tyres properly inflated provides the best combination of handling, tread life and riding comfort. Generally, under-inflated tyres wear unevenly, adversely affect handling and
  • 24. 21 Therecommended“cold”tyrepressuresare: Front Rear 2 1.50 kgf/cm or 22 psi Rider only Rider and Pillion Over inflation / Under inflation will affect theperformance. CAUTION Bumps or bulges in the side of the tyre or the tread. Replace the tyre if you find anybumps orbulges. Cuts,splitsorcracksinthetyre.Replace thetyreifyoucanseefabricorcord. Carefully inspect the tyres for any damage, if the scooter hits a pothole or hardobject. Lookfor : Treadwear Replace tyres immediately when the wear indicator (1) appears on the tyre. The tread limitsare: Minimumtreaddepth: Front:1.5mm Rear: 1.5mm Checkthetreadwearindicatorfortyrewear. Excessivetreadwear. Inspection Whenever you check the tyre pressure, you should also examine tyre treads & side wallsfor wear,damage&foreignobjects. (1) Tyre wear indicator (2) Arrow mark 1 2 1.50 kgf/cm or 22 psi 2 2.50 kgf/cm or 36 psi 2 2.00 kgf/cm or 29 psi
  • 25. 22 Whenever the tyre is removed and put back in case of puncture, ensure the arrow mark on the tyre is in the same direction as that of forward rotation of wheel. Atyre that is repaired either temporarily or permanently, will have lower speed and performance limits than a new tyre. After an emergency repair, always have the tyre inspected/replaced at our authorised dealerandreplacethetyreifsuggested. Tyre repair Unidirectional tyres Repairing a puncture or removing a wheel requires special tools and technical expertise. If a tyre is punctured or damaged, it is advised to visit nearest tyre manufacture, authorised Hero MotoCorp dealer/workshop or the tyre repair shop who has expertise in repairing methods of tubelesstyre. If you decide to have a tyre replace be sure thewheelisbalancedbeforeyouride. You should not exceed 70 km/hour for the 1st 24 hours or 105 km/hour at any time thereafter. In addition, you may not be able to safely carry as much load as with a new tyre.
  • 26. 23 Tyrereplacement The tyres that were installed on your scooter were designed to match the performance capabilities of your scooter and provide the best combination of handling,braking,durabilityandcomfort. Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurtandkilled. Follow all instruction in this owner’s manual regarding tyre inflation and maintenance. Always use the size and type of tyres recommendedinthisowner's manual. Operation with excessively worn tyres is hazardous and will adversely affect tractionandhandling. Under-inflation may result in the tyre slippingonor tyrecomingofftherim. Rear: 90/100x10-53J (TubelessTyre) For repair and replacement of tyre it is advised to visit your Authorised Hero MotoCorp workshop. The recommended tyre for your scooter are: Front: 90/100x10-53J (TubelessTyre) NOTE Important safety reminders • Use only tubeless tyres on this scooter. The rims are designed for tubeless tyres and during hard acceleration or braking, a tube-type tyre could slip on the rim andcausethetyretorapidlydeflate. • Do not install a tube inside a tubeless tyre on this scooter. Excessive heat buildupcancausethetubetoburst.
  • 27. The ignition switch (1) is on the right side belowthesteering. IGNITION SWITCH ESSENTIAL INDIVIDUAL COMPONENTS Key Position Function Key removal The engine can be started, winkers, horn, stop lampandfuelgaugecanbeoperated Enginecannotbestartedandcannotbeoperated Steering can be locked "ON" "OFF" “LOCK” Key cannot be removed Key can be removed Key can be removed (1) Ignition switch (4) Seat open (3) Steering lock position (2) Ignition key 24 1 2 3 “OFF” Position / Lock Open “LOCK” Position “ON” Position Seat can be open by rotating the key anticlockwise. “SEAT OPEN” Key can be removed 4 “SEAT OPEN” Position
  • 28. Theswitchhastwopositions. 1. Headlampswitch When the starter switch is pressed, the starter motor cranks the engine. See (page35)forthestartingprocedure. The Headlamp operates only when the engineis running. 2. Starterswitch The starter switch (2) is next to the throttlegrip. (1) Headlamp switch (2) Starter switch 25 2. Turn signal switch Press the switch upwards for High Beam anddownwardsfor LowBeam. Press theswitchtooperatethehorn. Shift the turn signal switch sideways for Right/Left indications and leave it to come backtoitsnormalpositiononitsown. 3. Hornswitch IMPORTANT : To switch “OFF” the turn signal after completing the turn, gently push insideasdirectedontheswitch. 1. Dimmerswitch (1) Dimmer switch (2) Turn signal switch (3) Horn switch 1 2 1 2 3 LEFT HANDLEBAR CONTROLS RIGHT HANDLEBAR CONTROLS white Position lamp Tail / Stop lamp Fuel gauge lamp Speedometer lamp Headlamp “ON”
  • 29. FEATURES To lock the steering, turn the handle bar all the way to the left, turn the key (1) to "LOCK" position while pushing in and removethekey. STEERING LOCK (1) Ignition switch (B) Turn to lock (A) Push in The seat lock is provided alongwith the ignitionswitch(1). To lift the seat, insert the key (2) and turn it anti-clockwise to unlock the seat. The seat willreleasefromitslatch. To lock the seat, push down until it locks. Makesure theseatis securebeforeriding. SEAT LOCK (1) Ignition switch (2) Ignition key CAUTION CAUTION Gently close the seat by hand. Sudden dropping of the seat may result in breaking theseatlockandmalfunctionofthelock. Do not try to turn the key to "LOCK" position while riding the scooter, which mayleadtoloss ofvehiclecontrol. 26 2 1 1 B A
  • 30. The document compartment (3) and first aid kit / tool kit holder (4) is located in the centercompartmentbelowtheseat. The owner's manual, other documents, firstaidkit/toolkitcanbestoredinit. NOTE When washing your scooter, be careful not tofloodthisareawithwater. CENTER COMPARTMENT The center compartment (1) is below the seat. A boot lamp (2) is provided in the center compartment. This boot lamp will befunctionalonlywhentheseatis open. Opening and closing the Seat Lock, see (page26). MAXIMUM WEIGHTLIMIT:10kg Never exceed the maximum weight limit, handling and stability may be severely affected. The center compartment may become heated by the engine. Do not store food and other articles which are flammable or susceptibletoheatdamage Do not direct pressurised water spray against the center compartment as water mayenterintothecompartment. (1) Center compartment (2) Boot lamp (3) Document compartment (4) First aid kit / Tool kit holder CAUTION Before the vehicle is pressure washed the items kept inside the center compartment should be removed to prevent consequential damage. 27 1 4 2 3
  • 31. 28 LUGGAGEHOOK The luggage hook (1) is provided at the frontoftherider. MAXIMUMWEIGHTLIMIT:1.5kg Do not hang large luggage to the hook, that would hang out from the scooter and or interferewiththemovementofyourfeet. MAXIMUMWEIGHTLIMIT:1.5kg FRONTINNER BOX Never exceed the maximum weight limit of the front inner box otherwise handling andstabilitymaybeseverelyaffected. The front inner box (2) is provided on the inner cover to carry some valuable items, documents,etc. (2) Front inner box 2 (1) Luggage hook 1 Mobile charging socket (3) is provided in the front inner box (2) to charge the mobile during a ride, so that your mobile is safely protectedduringcharging. MOBILECHARGING SOCKET (3) Mobile charging socket 3
  • 32. 29 (1) Side stand indicator 1 BOOTLAMP Opening and closing the Seat Lock, see (page26). A boot lamp (1) is provided in the center compartment. This boot lamp will be functionalonlywhentheseatis open. SIDE STAND SWITCH A side stand switch (2) is provided on the side stand, if the side stand is down (Ignition switch “ON”), the switch enables the side stand indicator lamp to glowonthespeedometerpanel. (2) Side stand switch 2 Ifthesidestandisdown(Ignitionswitch“ON”), an indicatorlampglowsinthespeedometerpanel. For the safety of the customer a side stand indicator(1)is provided. SIDE STAND INDICATOR 1 A automated switch (2) is provided on the center compartment, which enables the boot lamp to glow when the seat is in open condition and goes off automatically when theseatis closed. BOOTLAMPSWITCH 2 (1) Boot lamp (2) Switch
  • 33. BODYPARTS REMOVAL Removal 4. Removethebolts(4). 1. Opentheseat(page26) Centercompartment 2. Remove screws/washers (1) from both sides ofthebodycover(2). 3. Remove screws/washers (3) from the centercompartment. 5. Slightly lift up the center compartment from the rear and disconnect the boot lampconnector(5). 6. Removethecentercompartment(6). (1) Screws (3) Screws 30 (4) Bolts (2) Body cover 1 4 3 2 (5) Boot lamp connector (6) Center compartment 5 6 Installation can be done in the reverse orderofremoval. Park the scooter on its main stand when servicing the scooter with the center compartmentremoved. NOTE Installation
  • 34. 31 (5) Screws/washers (6) Body cover (7) Clip 5 7 6 (1) Screws/washers (2) Rear center cover 1 2 (4) Screws/washers 4 4. Remove the screws/washers (4) from thecentercompartment. 5. Remove the screws/washers (5) from boththesideofthebodycover(6). (3) Screws 3 Body cover Removal 1. Open the seat (page 26) 2. Remove the screws/washers (1) from rearcentercoverandremovethecover(2). 6. Removetheclip(7)fromboththeside 7. Removethebodycovers. ofthevehicle. 3. Remove the screws/washers (3) from therearsideofthebodycover.
  • 35. (1) Body cover screws/washers (2) Center cover screws 32 1 2 (1) Screws/washers 1 (2) Screws/washers 3. Removescrews (2) fromcentercover. Centercover 4. Removethecentercover. Installationisinthereverseorderofremoval. 2. Remove screws/washers (1) from left andrightsidebodycover. Installation Removal 1. Opentheseat(page26) 1. Remove screws/washers (1) from the frontendofthescooter. Front upper cover 2. Remove screws/washers (2) from the front inner box side and from the inner sideofthebox. Removal Installation Park the scooter on its main stand when servicing the scooter with the body cover removed. NOTE Installation can be done in the reverse orderofremoval. 2
  • 36. Installation Installation can be done in the reverse orderofremoval. Rearviewmirror 33 3 3 (1) Dust cover (2) Lock nut (3) Rear view mirror 1 2 (3) Connector (4) Front upper cover 3 Removal 2. Loosen the rear view mirror approximately2turns. Installation 2. Loosen the lock nut (2) until it will no longerturn. 1. Slidethedust cover(1). 1. Install the rear view mirror until it will nolongerturn. 3. Loosen the rear view mirror (3) and removeit. 3. Adjust the rear view mirror. 4. Tighten the lock nut. To open the right side rear view mirror the threads are to be loosened in clockwise direction and tightened in counter clockwisedirection. Headlampcase Removal 1. Removetherearviewmirror. 2. Remove screw (1). NOTE 3. Disconnect the left and right turn signal lamp wiring connector (3) fromthefrontuppercover(4). 4
  • 37. (4) Screws 34 (5) Headlamp connector (6) Position lamp connector 4 5 3. Removethe screws (4). 4. Pull the headlamp case (2) slightly up, carefully release the tabs (3) from the slots. 6 5. Disconnect the headlamp connector (5), position lamp connector (6) and removetheheadlampcase. Installation Headlamp focus is factory preset. However in case of adjustment required pleasefollowthestepsasgivenbelow. Vertical adjustment Installation can be done in the reverse orderofremoval. Headlampfocus (1) Screw (2) Headlamp case (3) Tabs 2 3 1 (1) Bolt (A) Up (B) Down 1 A B
  • 38. 35 OPERATIONS PRE-RIDE INSPECTION For your safety, it is very important to take a few moments before each ride to walk around your scooter and check its condition. If you detect any problem, be sure you take care of it or have it corrected by your Authorised Hero MotoCorp workshop. Always perform a pre-ride inspection before every ride and correct if any problem. Improper maintenance or failing to correct a problem before riding can cause a crash in which you can be seriouslyinjured. 2. Fuel level - Fill fuel tank when necessary(page18). Checkfor leaks. 1. Engine oil level- Add engine oil if required(page53 ). Checkfor leaks. 9. Steering - check for smooth action for easymaneuverability. 5. Throttle - Check for smooth opening and full closing in all steering positions. 3. Front and Integrated brakes - Check operation and if necessary, adjust free play(pages15 to17). 7. Rear view mirror - ensure that the rear view mirror gives a good rear view when youaresittingonthescooter. 10.Air suction valve - make sure all tube connectionsaresecuredproperly(page68). 6. Lamps and horn - Check that headlamp, tail/ stop lamp, turn signal lamps, indicators and horn function properly. 8. Fitting & fasteners - check & tighten if necessary. 11.Sidestandindicator -makesurethatthe side stand is up. If it is in down position the side stand indicator (page 29) will glowonthespeedometerpanel. 4. Tyres - Check condition and pressure (pages20). An improperly adjusted headlamp may blind oncoming driver or it may fail to lighttheroadfor safedistance. 1. Park the scooter on main stand on a levelground infrontofawall. 2. Loosen the bolt (1) and move the headlampupordownforcorrect focus.
  • 39. Always follow the proper starting procedure described below. This scooter has anautomaticfuelvalve. Operate the kick starter or electric starter switch for slightly longer than usual without opening the throttle if the scooter has been left standing for a long time or when thefueltankhasjustbeenrefilled. Your scooter's exhaust contains poisonous carbon monoxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage. Do not run the engine with the garage door closed. Even with the door open, run the engine only long enough to move your scooter out ofthegarage. Do not use the electric starter for more than 5 seconds at a time. Release the starter switch for approximately 10 seconds beforepressing itagain. STARTINGTHEENGINE Do not attempt to start the engine and run the vehicle without a battery. This may lead to electrical and electronic componentsfailure. 2. Lock the rear wheel by pressing the integrated brake lever (1) and locking theparkinglever(2). 1. Parkthescooteronitsmainstand. The electric starter will only work when the integrated or front brake lever is operated. Contact with the rotating rear wheel can injureyou. Set the parking lever when the scooter is onitsmainstand. CAUTION 36 (1) Integrated brake lever (2) Parking lever 1 2
  • 40. 3. Turn the ignition switch (3) to "ON". 1.Pull the choke knob (4) out all the way tofully“ON” position (A). Cold engine (3) Ignition Switch 3. Continue warming up the engine until it runs smoothly and responds to the throttle, when the choke knob is at“OFF” position (B). Use kickstarter: With the throttle closed, press the starterswitch. 2. Use starterswitch: With the throttle closed, operate the kick starter with a rapid and continuous motion. B A (A) Fully “ON” (B)Fully“OFF” (4)Chokeknob 3.Starttheengine. 1.Do notusethechoke. During this period, avoid full-throttle startsandrapidacceleration. RUNNING-IN 2.Rotatethethrottle1/8-1/4turn. Warmengine Ensure your scooter's future reliability and performance by paying extra attention tohow yourideduringthefirst500kms. 37 3 4
  • 41. Review Scooter Safety (pages 4-9) before youride. RIDING 1.Make sure the throttle is closed and the integrated brake is locked before movingthescooteroffthemainstand. The rear wheel must be locked when moving the scooter off the main stand oritmayresultinloss ofcontrol. 2.Stand on theleftsideofthescooter and push it forward off the main stand gripping below the seat using the right handasshown. 3.Mount the scooter from the left side keeping at least one foot on the ground tosteadythescooter. 38 (1) Integrated brake lever (2) Parking lever 1 2 40 60 80 100 E F
  • 42. 4. Unlock the integrated brake by further pressing the integrated brake lever (1) so as to release the parking lever (2) from the lock. Then release thebrakelever. (1) Integrated brake lever (2) Parking lever 5. Before starting, indicate your direction with the turn signals, and check for safe traffic conditions. Grab the handle bars firmly with both hands. Never attempt one-handed operation, this couldleadtoloss of vehiclecontrol. 20 40 60 80 100 39 2 1
  • 43. 7. To decelerate,closethe throttle. 6. To accelerate, open the throttle (3) gradually, the scooter will move forward. Do not accelerate with the brakes applied, this may lead to premature wear of brakes andtransmissionparts. Do not "BLIP" the throttle (open and close rapidly) as the scooter will move forward suddenly, causing possible loss of control andloss offueleconomy. (3) Throttle coordination of the throttle (3), front (4) and integrated brake (5) is most important. Since the scooter is equipped with an integrated braking, 8. When slowing down the scooter, Excessive brake application may cause the wheels to lock, reducing control overthescooter. by pressing the brake lever provided on the left side of the handlebar would ensure both front and rear brakes appliedsimultaneously. OPEN CLOSE CLOSE (4) Front brake (5) Integrated brake 00 0 02 0 I 0 20 40 60 80 100 km/h E F km 40 3 4 5 3
  • 44. 00 0 02 0 I 0 20 40 60 80 100 km/h E F km 9. When approaching a corner or turn, close the throttle (3) fully, and slow down the scooter by applying integratedbrake(6). 10. After completing the turn, open the throttle gradually to accelerate the scooter. (5) Front brake (6) Integrated brake (3) Throttle 41 3 6 5
  • 45. 11. When descending a steep gradient, close throttle (3) fully and apply integrated brake (4) to slow down the scooter. Avoid continuous use of the brakes, which may result in overheating and reduction of brakingefficiency. (4) Integrated brake (3) Throttle 42 3 4
  • 46. 12. When riding on wet or loose surfaces, becautious. When riding in wet or rainy conditions or on loose surfaces, the ability to manoeuver and stop will be reduced. Exercise extreme caution when braking,acceleratingor turning. Ride at slower speeds and allow for extrastoppingdistance. Keep the scooter as upright as possible. Be cautious when riding over slippery surfaces such as railway tracks, iron plates, manhole covers, paintedlines,etc. For yoursafety: 43 2. Use the main stand to support the scooter while parked, lock and remove thekey. If you must park on a slight incline, aim the front of the scooter uphill to PARKING Park the scooter on firm, level ground topreventitfromfallingover. 1. After stopping the scooter turn the ignitionswitchto"OFF" position. NOTE reduce the possibility of rolling off the mainstandor overturing. The exhaust pipe and muffler become very hot during operation and remain sufficiently hot to inflict burns if touched evenafterturningofftheengine. 3. Lock the steering to prevent theft (page44). CAUTION HOW TO USE MAIN STAND 40 60 80 100 E F
  • 47. 1. Always lock the steering and never leave the key in the ignition switch. This sounds simple but people do forget. 5. Never park your scooter in an isolated area. Park as far as possible in a designatedparkingarea. 4. Use an additional anti-theft device of goodquality. PHONE NO.:______________________ 6. Enter your name, address, and phone number in this Owner's Manual and keep it in your scooter at all times. Many times stolen scooters are identified by information in the Owner'sManualsthatarestillwiththem. NAME:__________________________ ADDRESS:_______________________ _________________________________ 2. Be sure the registration information for your scooter is accurate and current. 3. Park your scooter in a locked garage wheneverpossible. ANTI-THEFTTIPS (1) Ignition key (A) Push in (B) Turn to lock STEERING LOCK 44 TOOL KIT The tool kit (1) is located in the center compartment (3). and parts replacement can be performed with the tools available in the kit. Some roadside repairs, minor adjustments • + -- No. 2 driver- 1 No. • Grip- 1 No. • Tool bag- 1 No. • Wrench plug 16- 1 No. • Spanner 14- 1 No. 1 B A
  • 48. Elastic Bandage - 1 No. Sterilised Dressing - 1 No. FIRST AID KIT The first aid kit (2) is located in the center compartment (3) along with the toolkit. For some emergency first aid can be performed bymedicineavailable inthekit. Antiseptic Cream - 1 No. Gauge (Rolled Bandage) - 1 No. Water Proof Plaster - 1 No. Sterilised Elastic Plaster - 1 No. First Aid Bag - 1 No. (1) Tool kit (2) First aid kit (3) Center compartment 45 Sustainedhighspeedoperationoroperation in unusually wet or dusty conditions will requiremorefrequentservicethanspecified in the Maintenance Schedule. Consult your Authorised Hero MotoCorp workshop for recommendations applicable to your individualneedsanduse. These instructions are based on the assumption that the scooter will be used exclusivelyfor itsdesignedpurpose. If your vehicle overturns or is involved in a crash, be sure that you visit your Authorised Hero MotoCorp workshop for detailedinspections. IMPORTANCE OFMAINTENANCE MAINTENANCE A well-maintained scooter is essential for safe, economical and trouble-free riding. It willalsohelpreduceairpollution. To help you to take proper care for your scooter, the following pages include aMaintenanceScheduleandaMaintenance Recordforregularscheduledmaintenance. 3 1 2
  • 49. Improperly maintaining this scooter or failing to correct a problem before you ride can cause an accident in whichyoucanbeseriouslyinjured. Always follow the inspection and maintenance recommendations and schedulesinthisowner's manual. 46 You will come across some of the most important safety precautions in the followingpagesofthismanual. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform agiventask. This section includes instructions on some important maintenance tasks. You can perform some of these tasks with the tools provided (if you have basic mechanical skills). Other tasks that are more difficult and require special tools are best performed by professionals. It is recommended that wheel removal should normally be handled by a HeroMotoCorpauthorisedworkshop. MAINTENANCE SAFETY Failure to follow maintenance instructions and precautions properly can seriouslyinjureyou. Always follow the procedures and precautions inthisowner's manual.
  • 50. SAFETYPRECAUTIONS Make sure the engine is turned “OFF” before you begin any maintenance or repair. This will help eliminate several potentialhazards: * Carbon monoxide poisoning from engineexhaust. Be sure there is adequate ventilation wheneveryou starttheengine. * Burns fromhot parts. Let the engine and exhaust system coolbeforetouching. * Injury from moving parts. Read the instructions before you begin and make sure you have the tools and skillsrequired. To prevent the scooter from falling over, park it on a firm, level surface, on themainstand. Do not run the engine unless instructedtodoso. Be sure that the rear brake is locked by parking lever before running the engine, while the scooter is parked on the main stand. This will prevent the rear wheel from rotating and avoid the possibility of someone being injured fromcontactingthewheel. Remember that your Authorised Hero MotoCorp workshop knows your scooter best and is fully equipped to maintain and repairit. To reduce the possibility of a fire or explosion, be careful when working around petrol or batteries. Use only nonflammable solvent, not petrol, to clean parts. Keep cigarettes, sparks and flames away from the battery and all fuel-relatedparts. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuinepartsfor repairandreplacement. 47
  • 51. 48 Should be serviced by a "Skilled Technician" of your Authorised Hero MotoCorp workshop. Replace engine oil once in every 6000 kms. Top up if the oil level is at or near the lowerlevelmark. Note-4: Replaceonceina year.Replacementrequiresmechanicalskill. PerformthePre-rideInspection(page35 )ateachscheduledmaintenanceperiod. I: INSPECT C: CLEAN R: REPLACE A:ADJUST L:LUBRICATE In the interest of safety, we recommend these items to be serviced only by your AuthorisedHero MotoCorp workshop. Replacedrivebeltonceinevery24000kms. Note-1: Athigherodometerreadings,repeat thefrequencyintervalestablishedhere. The following Maintenance Schedule specifies all maintenance required to keep your scooter in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of Hero MotoCorp by properly trained and equipped technicians. Your Authorised Hero MotoCorp workshop meetsalloftheserequirements. Note-2: Servicemorefrequentlywhen ridinginrainor atfullthrottle. Cleancarburetorifrequiredafterinspectionduringservice. MAINTENANCE SCHEDULE Note-3: Servicemorefrequentlyifthescooterisriddeninunusuallywetordusty areas. T:TOPUP Replaceonceinevery12000kms. * ** *** **** # @
  • 52. Dear Customer, We would strongly recommend the following schedule, to keep your scooter in perfect running condition and healthy environment. Scooter subjected to severe use or riddenindustyareawillrequiremorefrequentservicing. 49 Fuel Line Throttle Operation** Carburetor* Air Cleaner@ Drain Tube Spark Plug @ Valve Clearance** Engine Oil**** Engine Oil Strainer Screen** Secondary Air Filter Drive Belt**# I I I I I I I,A I,A I,A I,A I,A I,A I,C I,C I,C I,C,A I,C,A I,C,A I,A I,A I,A R R T C C C C R C C C C C,L C,L C,L C C Note-2 Note-3 I,A I,A I,A I,A I,A I,A R I,C,A I,C,A I,A I,A I,A I,C I,C I,C T R T R C C I I,A I,A I,C,A I,A I,C T C C C C I I Days Kms Note-1 Free Service Whichever is Earlier st 1 nd 2 rd 3 st 1 60 Next 100 Next 100 Next 100 Next 100 Next 100 500 -750 3000-3500 6000-6500 9000-9500 12000-12500 15000-15500 During Free Service Period th 5 th 6 th 4 I R 9000 12000 3000 6000 After Free Service Once In Every 15000 R C C,L C,L C,L C,L Belt Case / Kick Starter Driven Gear **
  • 53. 50 Final Drive Oil** Battery Voltage Brake Shoe Wear Pivot Arm Stop Lamp Switch Headlamp Focus Clutch Shoe Wear*** Suspension R Replace once in every 10000 kms. Note-4 I I I I I I I I I I I I I I L L L L L L L Brake System L L L L L L I I I I I I I I I I I I I I I I I I I I I I I I I I I Days Kms Note -1 Free Service Whichever is Earlier st 1 nd 2 rd 3 st 1 60 Next 100 Next 100 Next 100 Next 100 Next 100 500 -750 3000-3500 6000-6500 9000-9500 12000-12500 15000-15500 During Free Service Period th 5 th 6 th 4 9000 12000 3000 6000 After Free Service Once In Every 15000 Side Stand Switch Fasteners** Wheel/Tyres*** Steering Head Bearing*** I,C I I I I I I I I I I I I I I I,A I,A I,A Secondary Air Injection I I I,A I,A I,A I,L,A I,L,A I Main Stand /Side Stand L L L L L L L I,C I,C I,C I,C I,C I,C
  • 54. AIR CLEANER 1. Removethebodycover(page31). 2. Remove the air cleaner cover (1) by removingthescrews (2). The air cleaner element is of Dry Paper Pleated type, it should be serviced at regular intervals (pages 48 to 50). Service more frequently when riding in unusually wetordusty areas. Refertothesafetyprecautions(page47). 2 (1) Air cleaner cover (2) Screws 3. Remove the air cleaner element screws (3). (3) Screws Remove the air cleaner element (4) fromhousing(5). 4. Air cleaner cleaning (4) Air cleaner element (5) Air cleaner housing 51 Clean the element by tapping it gentlytoloosendust. 4 1 3 5 4
  • 55. 5. Installtheaircleanerelement. Blow away the remaining dust by forcing compressed air using an air nozzle (6) from the housing side (7) of theaircleaner. Replace the air cleaner element if it is excessivelydirty,tornor damaged. 6. Install the removed parts in the reverse orderof removal. (6) Air nozzle (7) Housing side 52 Replace it earlier if it becomes very dirty, damaged on surface or on the sealingarea. CAUTION 5. Soak the air filter in gear oil (SAE-90) until saturated, then squeeze out the excessoil. 3. Removetheairfilter(3). 4. Wa s h t h e a i r f i l t e r i n c l e a n , nonflammable or high flash point solventandletitdrythoroughly. SECONDARY AIR SUPPLY SYSTEM Refertothesafetyprecautions (page47). Airfiltercleaning The air filter should be serviced at regular intervals (pages 48 to 50). Service more frequently when riding in unusually wet or dusty areas. 1. Removetherightsidebodycover(page30). 2. Remove the air filter housing cover (1) byremovingthescrew (2). Never wash the air cleaner element. Only blow air in the air cleaner element for cleaning dust, as explained. Replace air cleaner element onceinevery12000kms. Never use gasoline or low flash point solvents for cleaning the air filter.Afire or explosioncouldresult. 6. Install the removed parts in the reverse orderofremoval. CAUTION 7 6
  • 56. (1) Air filter housing cover (2) Screw 53 (3) Air filter Service more frequently when riding in rain, at full throttle or after the scooter is washed or overturned. Service if the deposit level can be seen in the transparent sectionofthedraintube. (1) Drain tube (2) Air cleaner assembly Refertothesafetyprecautions (page47). 2. Reinstallthedraintube. DRAIN TUBE 1. Remove the drain tube (1) from the air cleaner assembly (2) and drain deposits intoasuitablecontainer. ENGINE OIL Use hero genuine engine oil or recommendedgradeoil. Manufacturedby: 1. TideWaterOilCo.(India)Ltd. 2. SavitaOilTechnologiesLimited. 3. BharatPetroleumCorporationLimited. BRAND: Hero4Tplus (JASO MB). GRADE: SAE 10W30SLGrade 3 1 2 2 1
  • 57. OilCapacity :0.8Litre 54 Check the engine oil level each day before ridingthescooter. The level must be maintained between the UPPER (1) and LOWER (2) level marks ontheoilleveldipstick(3). 2. Stop the engine and park the scooter onthemainstandonalevelground. 4. If required, add recommended oil up to theupperlevelmark.Do notoverfill. Topupifrequiredafterevery3000kms. 3. After a few minutes, remove the oil level dipstick, wipe it clean and reinsert the oil level dipstick without screwing it in. Remove the oil level dipstick and check if the oil level is betweentheupperandlowermarks. 1. Start the engine and let it idle for few minutes. 5. Reinstall the oil level dipstick. Check for oilleaks. Engine oillevelcheck NOTE Running the engine with insufficient oil maycauseenginedamage. KTPA 1 2 (1) UPPER level mark (2) LOWER level mark (3) Oil level dipstick Oilstrainercleaning 1. Removetheoilleveldipstick 2. Place an oil drain pan under the crankcaseandremovetheoildrainplug(1). Engineoilreplacement/ Change the engine oil with the engine at normal operating temperature and the scooter on its main stand to assure complete andrapiddraining. 3
  • 58. (1) Drain Plug 4. The spring (3) and oil strainer screen(4) willcomeoutwhenthe o i l strainerscreencapis removed. (3) Spring (4) Oil strainer screen (5) O-ring 3. Remove the oil strainer screen cap (2). (2) Oil strainer screen cap 55 6. Check that the oil strainer screen, sealingrubberandcapo-ring (5) are in goodcondition. 7. Install the oil strainer screen, spring and oil strainer screen cap. Install the drainplug 9. Installtheoilleveldipstick. 5. Cleantheoilstrainerscreen. 8. Fill crankcase with the recommended gradeof oil: At draining :0.70litre At enginedisassembly :0.80litre 2 1 3 4 5
  • 59. Used engine oil may cause skin disease if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handlingusedoil. 10. Start the engine and let it idle for 2-3 minutes. Stop the engine and ensure that the oil level is at the upper level mark on the oil level dipstick with the scooter upright on flat level surface. Ensurethereareno oilleaks. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenanceschedule. 56 CAUTION Engine oil quality is the chief factor affectingengineservicelife.Replaceand top-up the engine oil as specified in the maintenanceschedule(pages48to50). Please dispose used engine oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local recycling center or service station for reclamation. Do not throw it in the trash or pour it on the ground or down adrain. Recommended spark plug. SPARK PLUG Refertothesafetyprecautions (page47). Champion-PRZ 9 HC (Federal Mogul) Never use a spark plug with an improper heat range. Severe engine damage could result. 1. Removethecentercover (page32 ). 2. Disconnectthespark plugcap(1) from thespark plug. 3. Clean any dirt around the spark plug base.
  • 60. 6. Checkthespark pluggapusing a wire- type feeler gauge. If adjustment is necessary, bend the side electrode (2) carefully. 4. Remove the spark plug using the wrenchplugprovidedinthetoolkit. 5. Inspect the electrodes and center porcelain for deposits, erosion or carbon fouling. If the erosion or deposit is heavy, replace the plug. Clean carbon or wet fouled plug with aplugcleaner. (2) Side electrode (1) Spark plug cap 57 8. Tighten a new spark plug 1/2 turn with a wrench plug to compress the washer. If you are reusing a plug, it should only take 1/8 - 1/4 turn after the plugseats. 7. With the plug washer attached, thread the spark plug in by hand to preventcross-threading. The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damagetheengine. 9. Reinstall the spark plug cap. 1 0.6 - 0.7 mm 2
  • 61. (1) Screw driver (2) Carburetor maintenance window (3) Center compartment 58 Refertothesafetyprecautions (page47). If the arrow aligns with the reference mark on full application of the brake, the brake shoes mustbereplaced. When the brake is applied, an arrow mark (1) on the brake arm (2) moves towards a referencemark(3) onthebrakepanel(4). BRAKE SHOE WEAR The front and integrated brakes are equippedwithbrakewearindicators. Visit your Authorised Hero MotoCorp workshop for thisservice. 2 IDLE SPEED Refer to the safety precautions (page 47). The engine must be at normal operating temperature for accurate idle speed adjustment. Ten minutes of stop-and-go ridingis sufficient. 1. Warm up the engine and park the scooteronitsmainstand. 2. Opentheseat(page26). 3. Adjust idle speed by adjusting the throttle stop screw by inserting a suitable screw driver (1) from the opening provided in the floor panel as shown. 4. Throttle stop screw is visible from the carburetor maintenance window (2) providedinthecentercompartment(3). Idle speed: 1700+100r/min 1 3 (3) Reference mark (4) Brake panel (1) Arrow (2) Integrated brake arm 4 2 3 1 INTEGRATED BRAKE
  • 62. 4 59 (1) Arrow (2) Brake arm (3) Reference mark (4) Brake panel 1 3 2 *MFstands forMaintenanceFree BATTERY Refertothesafetyprecautions(page47). Batteryislocatedbehindthefrontuppercover. Specification 12V-4Ah, *MFBattery It is not necessary to check the battery electrolyte level or add distilled water as the battery is a Maintenance-Free (sealed) type. If your battery seems weak and/or electrolyte is leaking (causing hard starting or other electrical troubles), contact your AuthorisedHero MotoCorp workshop. (1) Arrow (2) Integrated brake arm (3) Reference mark (4) Brake panel 4 2 3 1 4 1 3 2 (3) Reference mark (4) Brake panel (1) Arrow (2) Brake arm REAR BRAKE
  • 63. 60 1. If in case your scooter is not used for more then a month remove the battery, fully chargeandstoreinacoolanddryplace. 2. If the battery is expected to be stored for more then two months, ensure to fully chargethebatteryonceinamonth. 1. Removethefrontuppercover(page31). BatteryRemoval 3. Always ensure the battery is fully chargedbeforeinstallation. 2. Remove the battery clamp (1) by removingthebolt(2). Battery charging Always visit your Authorised Hero MotoCorp workshop if you see any symptom of battery discharge as earliest as possible to get the battery charged. The battery has a tendency to discharge rapidly if any additional electrical accessories are fittedonyourscooter. 6. Removethebattery(5). 4. Ensure the battery leads are properly connected to the battery terminals duringinstallation. Batterystorage 4. Disconnect the negative (-) terminal lead (3) from the battery first, then disconnect thepositive(+)terminallead(4). Wear protective clothing and a face shield, or have skilled technician to do thebatterymaintenance. A spark or flame can cause the battery to explode with enough force to seriouslyhurtyou. The battery gives off explosive hydrogen gasduringnormaloperation. Battery is a Maintenance-Free (sealed) type and can be permanentlydamagedif thesealingstripisremoved. An improperly disposed battery can be harmful to the environment and human health.Alwaysconfirmlocalregulations forbatterydisposal. This symbol on the battery means that this product must not be treatedas householdwaste. This symbol on the battery means the old battery must be returned to your Authorised Hero MotoCorp workshop as it must be treated as recyclablematerial. NOTE
  • 64. 61 Never use a fuse with a different rating from that specified. It may lead to serious damage to the electrical system orafireduetoshortcircuit. Battery gives off explosive gases. Keep sparks, flames&cigarettesaway. Do not attempt to start or ride the scooter without a charged battery, it can cause fusing of the bulbs and permanent damagetocertainelectricalcomponents. CAUTION Batteryinstallation 1. Reinstall in the reverse order of removal. Be sure to connect the positive (+) terminal first,thenthenegative(-)terminal. 2. Check the bolts and other fasteners are secure. 2 3 1 2 3 1 5 (1) Battery clamp (2) Bolt (3) Negative (-) terminal(4)Positive(+)terminal(5)Battery 4 FuseBox(4):Location:Mountedontheframe FuseType:Bladefuse Fuse Box (1) : Location : Mounted on the batterytray. Incircuitfuse (5):2A, Sparefuse(6):2A Incircuitfuse(2):10A,Sparefuse(3):10A (1)Fusebox (2)Incircuitfuse (3)Sparefuse FUSE REPLACEMENT (4) Fuse box (5) In circuit fuse (6) Spare fuse 5 4 6
  • 65. 62 3. If the side stand is up, the side stand indicator(2)shouldnotglow. 4. If the side stand indicator (2) does not operate as described in steps 2 or 3, please visit your Authorised Hero MotoCorp workshop. 2. Check whether the side stand indicator (2)glows whenthesidestandisdown. Checkthesidestandforproperfunction. SIDE STAND 1. Check the spring (1) for damage or loss of tension and the side stand assembly forfreemovement. (1) Side stand spring 1 Ensure that adequate care should be taken whilecleaningthesidestandswitch. (2) Side stand indicator CAUTION 2 Turn the ignition switch "OFF" before checking or replacing the fuse to prevent accidentalshort-circuiting. If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your scooter. Leave the blown fuse in that circuit and have your scooter checked by your Authorised Hero MotoCorp workshop.
  • 66. The bulb becomes very hot while the lamp is “ON”, and remains hot for a while after it is turned “OFF”. Be sure to let it cool down beforeservicing. Be sure to turn the ignition switch “OFF” whenreplacingthebulb. BULB REPLACEMENT Do not use bulbs other than that specified. Wear clean gloves while replacing the bulb. If you touch the bulb with your bare hands, clean it with a cloth moistened with alcoholtopreventitsearlyfailure. RefertotheSafetyPrecautions (page47). Do not put finger prints on the headlamp bulb, as they may create hot spots on the bulbandcauseittobreak. After installing a new bulb, check thatthelampoperatesproperly. 7. Install a new bulb in the reverse order of removal. 5. Remove the headlamp bulb (4) without turning. 6. Remove the position lamp bulb (5) frombothsides oftheheadlampcase. (1) Headlamp connector (2) Dust cover 63 1 1. Removetheheadlampcase(page33&34). 2. Disconnect the headlamp connector (1). Headlamp/Positionlamp bulb 3. Removethedust cover(2). 4. Loosen the screw and release the clip (3) fromitsposition. (3) Clip (4) Headlamp bulb (5) Position lamp bulb 4 3 2 5
  • 67. Tail / Stop lamp bulb 1. Opentheseat(page26). 3. Dismount the tail / stop lamp unit from thevehiclebyremovingthebolts(1). 2. Removebodycovers(page31). Rearturn signal bulb 1. Followtheabovesequence1,2&3. 2. Remove the bulb (1) by turning it to counterclockwisedirection. 64 (2) Tail / stop lamp bulb 2 4. Remove the bulb (2) by turning it to counterclockwise direction. (1) Bolts (1) Rear turn signal lamp bulb 1 3. Install a new bulb in the reverse order ofremoval. 5. Install a new bulb in the reverse order of removal. 1. Removethefrontuppercover(page32). Front turn signal bulb 2. Remove the bulb (1) by turning it to counterclockwisedirection. (1) Front turn signal lamp bulb 1 1
  • 68. • take all Our authorised dealership above mentioned precautions like recommended detergents and usage of muffler caps/plugs during wash to ensurequalitywash. Avoid cleaning products that are not specifically designed for scooter or automobilesurfaces. • High pressure water (or air) can damagecertainpartsofthescooter. If your scooter is still warm from recent operation, give time for the engine and exhaust systemtocooldown. They may contain harsh detergents or chemical solvents that could damage the metal, paint and plastic parts on your scooter. CLEANING We recommend avoiding the use of high pressure waterspray. Clean your scooter regularly to protect the surface finishes and inspect for damage, wearandoilleakage. WASHING 1. Rinse the scooter thoroughly with watertoremoveloosedirt. Take care to keep brake fluid or chemical solvents off the scooter. They will damage theplasticandpaintedsurfaces. 2. Clean the scooter with a sponge or softclothusing water. NOTE Avoid directing water to muffler outletsandon electricalparts. The inside of the headlamp lens may be clouded immediately after washing the scooter. Moisture condensation inside the headlamp lens will disappear gradually by lightingtheheadlampinhighbeam. 3. Clean the plastic parts using a cloth or sponge dampenedwithasolutionof mild d e t e r g e n t a n d w a t e r. R u b t h e soiled area gently rinsing it frequently withfresh water. CAUTION 65 3. Install a new bulb in the reverse orderof removal.
  • 69. alloyparts. thoroughlywithplentyof cleanwater. 4. Aftercleaning,rinsethescooter 5. Dry the scooter with pressurized air, start theengineandletitrunforseveralminutes. Strong detergentresiduecancorrode Anticipate longer stopping distance to avoidapossibleaccident. Braking efficiency may be temporarily impaired immediately after washing the scooter. 6. Test the brakes before riding the scooter. Several applications may be necessary to restore normal braking performance. TEST BRAKES 66 POLISHING After washing your scooter, consider using a commercially-available polish/quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for automobiles. Apply the polish or wax according to the instructions on thecontainer.
  • 70. Theroadmaycontainsaltwhichwassprayed as an anti-freezing agent during winter, and theseawaterarethecausesofrust. Wash your scooter when run on such conditions by the following the point mentionedbelow, Clean the scooter using cold water (page 63 ).Do not use warm water. This worsens theeffectof thesalt. Removing Road Salt If storage lasts more than a month, carburetor draining is very important, to assure properperformanceafterstorage. 67 STORAGE 2. Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method.Spray theinsideof thetank w i t h anaerosolrust-inhibitingoil. Reinstallthefuelfillercaponthetank. 1. Changetheengineoil. Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the scooter. In addition, necessary repairs should be made before storing the scooter, otherwise these repairs may be forgotten by the time the scooter is removedfromstorage. STORAGEGUIDE Petrol is highly flammable and explosive. You can be burned or seriouslyinjuredwhen handlingfuel. Stop the engine and keep heat, sparks, andflameaway. Wipeup spillsimmediately. Refuelonlyoutdoors. 3. To prevent rusting in the cylinder, performthefollowing: Pour a tablespoon (15-20 ml) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth. Remove the spark plug from the engine and store it in a safe place. Do not connect the spark plug to the spark plugcap. Remove the spark plug cap from the spark plug. Using tape or string, secure the cap to any convenient plastic body part so that it is positionedawayfromthespark plug.
  • 71. 6. Inflate the tyres to their recommended pressures. Park the scooter on blocks toraisebothtyresofftheground. Reinstall the spark plug and spark plugcap. 4. Remove the battery. Store in an area protected from freezing temperatures and direct sunlight. Charge the battery onceamonth. 7. Cover the scooter (don't use plastic or other coated materials) and store in an unheated area, free of dampness with a minimum of daily temperature variation. Do not store the scooter in directsunlight. 5. Wash and dry the scooter. Wax all painted surfaces. Coat chrome plated parts withrust inhibitingoil. Crank the engine several times to distributetheoil. 68 4. Perform all Pre-ride Inspection checks (page 35). Test ride the scooter at low speeds in a safe riding area awayfromtraffic. 3. Drain any excess aerosol rust - inhibiting oil from the fuel tank. Fill thefueltankwithfreshpetrol. REMOVALFROMSTORAGE 1. Uncover and clean the scooter. Change the engine oil if the scooter has been stored for more than 4months. 2. Check the battery voltage and charge the battery as required. Install the battery. AIR SUCTION VALVE Air Suction Valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide. This reduces the CO% in the vehicle'sexhaust. Further to meet emission standards this scooter is provided with the air suction valve. (1)AirSuctionValve 1
  • 72. 69
  • 73. 70
  • 74. Hero MotoCorp Ltd. Terms & conditions c) If any is observed in vehicle, Hero MotoCorp's only obligation/ liability is to problem Pleasure repair or replace that part/those parts which is/are considered to be the cause of such , problem provided however that such has not resulted due to misuse/improper handling etc. of problem the vehicle. Any vehicle needing repair should be brought along with owner's manual Pleasure to Hero MotoCorp's authorized workshop for necessary inspection and carrying rectification job. b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s authorized workshop as per the recommended schedule, to be eligible for warranty benefits. Each paid service should be availed within 90 days from the date of previous service or as per the recommended schedule, whichever is earlier. Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp') warrants its vehicles, Pleasure assembled/manufactured in its Plants and sold through its to be free from any channel partners, defect-both in material and workmanship, under normal use and conditions, subject to the following terms & conditions. SCOPE OF WARRANTY a) Passion Pro vehicle is warranted for a period of 5 years or 50000 Km, whichever is earlier, from the date of purchase.
  • 75. THE WARRANTYSHALLNOTAPPLY- Hero MotoCorp Ltd. (12) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs. (11) If any defect crops or repairs needed as a result of Pleasure vehicle meeting to some accident. Subject to DELHI JURISDICTION only. Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be final and binding on all concern. (16) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminium parts oxidation and cracking & discoloring of control switches etc. (13) To any part of the vehicle which has been tampered or repaired in such a manner which has Pleasure resulted in malfunction of the vehicle. (15) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms & conditions of respective manufacturers and directly handled by them only. (14) For Pleasure vehicle not used in accordance with the guidelines given in this Owner's Manual. (1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO MB). (10) If any maintenance/repairs required due to bad road conditions or misuse of Pleasure vehicle. (5) If Pleasure vehicle has been used in any competitive events like races or rallies or for any commercial purposes as taxi etc. (7) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the vehicle. (3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive chain & sprockets, bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber bellows, plastic parts breakage and wheel rim for misalignment/bend. (4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be responsible for malfunction/detoriation of the vehicle. (6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors. (8) To any damage caused due to usage of improper oil/grease, non-genuine parts. (9) If any defect crops or repairs needed as a result of using adulterated fuel.
  • 76. Hero MotoCorp Ltd. 4. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where the battery is replaced, the defective battery becomes the property of the company and no scrap rebate will be given for it. The warranty period on the battery being repaired/replaced shall commence from the date of sale of the original battery as stated in the original warranty card. 6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery replacement/ repair includes cost of charging. BATTERY WARRANTY PERIOD 1 . 0 In case of tempering of the original wiring circuit in any manner whatsoever. 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). Terms and condition of warranty 1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to making good of defects rising solely from the use of faulty material or workmanship during manufacturing and developing under proper use. The warranty commences from the date of delivery to the original purchase of the vehicle. 2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station or any OEM dealer. On inspection, battery would be returned or replaced. 3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle purchase invoice to enable processing. 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle. 5 All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery . was originally fitted and on the expiry of the warranty period as mentioned above. 7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling, improper handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse, destruction by fire, collusion, theft or recharging. 8. Breakage of container and cover do not come under the purview of this warranty. 9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure. 11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty. 12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by the customer. 13. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the vehicle.
  • 77. Hero MotoCorp Ltd. i) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final binding on all concerned. Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0 percent by volume and HC (Hydro Carbon) 3000 ppm, subject to following terms & conditions. b) In case any defect is observed in any emission-related component, Hero MotoCorp only obligation/liability shall be to repair and/or replace those part (s) which is/are considered to be the cause of non-compliance with the emission standards. Terms & conditions c) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the owner's manual. e) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorised person/workshops etc, then the emission warranty shall stand cancelled. EMISSION WARRANTY Scope of warranty a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 kms, whichever occurs earlier, from the date of vehicle purchase. d) The customer should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission warranty. f) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission warranty. Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as per the maintenance schedule provided in owner's manual and dealer's advice. g) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please ensure that each paid service is availed within 90 days from the date of previous services or as per the recommended schedule, whichever is earlier.All service details should be completely filled by the dealer, in the Service Record Sheet given in the owner's manual. h) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission standards please contact the /authorised workshop immediately alongwith the channel partner previous OK certificate, for the necessary rectification. The manufacturer or the dealer is not responsible for any penalty levied on you on account of non-compliance with the emission standards. Subjected to Delhi jurisdiction only.
  • 78. WHAT ARE THE BENEFITS OF HERO MOTOCORP LTD. GENUINE SPARE PARTS ? 4Ensures economy for a long time 4Safety of vehicle and rider 4Value for money 4Assured quality 4Assures long life 4Peace of mind
  • 79. CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS 4Poor performance 4Improper air filtration resulting in premature engine failure 4Affects fuel efficiency 4Improper sealing 4Leads to leakage and smoky exhaust 4Higher emission level 4Poor engine performance 4Engine knocking 4Reduced life Cam Chain Kit Gasket Cylinder Head Element Air Cleaner
  • 80. CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Spark Plug 4Poor engine performance 4Affects fuel efficiency 4Higher emission level 4Frequent stallingof engine
  • 81. Foranyofyourservicerelatedquery/requirementsyoumaycontacttherespective Zonal/Regional/AreaOffices Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091, WestBengal,India.Tel:+91-33-44026841,+91-33-44026830,E-mail:kolkata@heromotocorp.com Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road, Rasulgarh,Bhubaneswar-751010,Odisha,India.Tel:+91-674-2581161,62,63,64,E-mail:bhubaneshwar@heromotocorp.com Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand, India.Tel:+91-651-2542222,2542224,2542225,E-mail:ranchi@heromotocorp.com Tel:+919334280555/7004569648E-mail:patna@heromotocorp.com HeroMotoCorpLtd.,SaiCorporatePark,ABlock,6thFloor,Rukanpura,BaileyRoadPatna,Bihar–800014 EAST ZONE Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon-122002,Haryana,India.Tel:0124-4754800,E-mail:delhi@heromotocorp.com HeroMotoCorpLtd.,S.C.O-367-368,FirstFloor,Sector-34A,Chandigarh-160022,India. Tel:+91-172-2623773,2623774,2623775,E-mail:chandigarh@heromotocorp.com HeroMotoCorpLtd.,KapoorTowers,PlotNo-284,15-B,RajpurRoad,Dehradun-248001,India. Tel:0135-2714661,2713662,2714663,E-mail:dehradun@heromotocorp.com NORTH ZONE Tel:+911412389031,+911412389156,E-mail:jaipur@heromotocorp.com HeroMotoCorpLtd.,No.209-210,GanpatiPlaza,M.I.Road,Jaipur-302001,(Rajasthan). Tel: +91-755-4203160, 2553697, 4272429, 2550086, E-mail: bhopal@heromotocorp.com Hero MotoCorp Ltd., Third Floor, Alankar Palace, Plot No. 11, Zone II, M.P. Nagar Bhopal-462011, India. HeroMotoCorpLtd.,Maloo-01,601-602,6thFloor,PlotNo.26C,SchemeNo.94,RingRoad,Indore,M.P.-452010, Tel:+91-731-4978269,70,E-mail:indore@heromotocorp.com CENTRAL ZONE HeroMotoCorpLtd.,Office.No.401,4thFloor,Offizo,MagnetoMall,Labhandi,G.E.Road,Raipur-492001,(Chhattisgarh) Tel:+91-771-4034749, E-mail:raipur@heromotocorp.com Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Fun Square, Durga Nursery Road, Udaipur -313001 (Rajasthan). Tel:+910294-2980578,79,E-mail:udaipur@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel:0120-4631000,E-mail:noida@heromotocorp.com ZONAL/REGIONAL/AREA OFFICES
  • 82. Pune-411014,India.Tel:+91-020-71903500,E-mail:pune@heromotocorp.com HeroMotoCorpLtd.,ChromeBuilding,Sr.No.33,Hissa-A-1/1/2,Plot-2,VimanNagarAvenue2,NagarRoad, Tel:+91-265-2286569/2286570,E-mail:baroda@heromotocorp.com HeroMotoCorpLtd., 603-604,GunjanTower,OffAlembicGorwaRoad,Baroda-390023,India. Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001, India.Tel:+91-712-2545990-91,E-mail:nagpur@heromotocorp.com WEST ZONE Hero MotoCorp Ltd., Astarc House-Third Floor, 76/79, Makwana Lane, Off. Andheri-Kurla Road, Andheri (East), Mumbai- 400059,India. Tel:+91-22-28562071,E-mail:mumbai@heromotocorp.com Tel:0281-2460622,2460623,E-mail:rajkot@heromotocorp.com HeroMotoCorpLtd.,604,KingsPlaza,AstronChowk,Rajkot,Gujarat-360001 Hubli-580029,India.Tel:0836-2269717,2361038,E-mail:hubli@heromotocorp.com HeroMotoCorpLtd.,FirstFloorVAKalburgiMahalakshmiMansion,MandakiniHospitalRoad,NewCottonMarket, HeroMotoCorpLtd.,D.NO.54-11-18E,2ndFloor,SaiOddesseyBuilding,OppExecutiveClub,NearNH-5, Vijayawada-520008,AndhraPradesh,India.Tel:+91-866-2546859,2546860,E-mail:vijayawada@heromotocorp.com HeroMotoCorpLtd.,3-6-289,3rdFloor,KareemManzil,Hyderguda,Hyderabad-500029,India. Tel:+91-40-23223735,23223727,23223570,E-mail:hyderabad@heromotocorp.com SOUTH ZONE Tel:+91-44-24340974,24340977,24340978,E-mail:chennai@heromotocorp.com HeroMotoCorpLtd.,9thFloorSeshachalamCentreNo.636/1.AnnaSalai,Nandanam,Chennai-600035,India. HeroMotoCorpLtd.,No1547,2ndFloorClassicTowers,TrichyRoad,Coimbatore -641018 Tel:+91-422-2200058,2200061,E-mail:coimbatore@heromotocorp.com NORTH ZONE Tel: +91- , E-mail: varanasi@heromotocorp.com 0542- 2390949,2390241 Hero MotoCorp Ltd., , Varanasi, Uttar Pradesh - 221010, India. C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra ZONAL/REGIONAL/AREA OFFICES Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India.Tel:0522-4006594,E-mail:lucknow@heromotocorp.com Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor , Kochi-682017, -682 017 India.Tel:+91-0484-4039646-7,E-mail:cochin@heromotocorp.com Tel:+91-80-46881000,E-mail:bangalore@heromotocorp.com HeroMotoCorpLtd.,SKAV909,3rdFloor,9/1,LavelleRoad,Bangalore-560001,India.